Table of Contents Section 1: To the Installer Installer Safety ....................1-1 Site Preparation ....................1-1 Air-Cooled Machines..................1-2 Water Connections..................... 1-2 Electrical Connections..................1-2 Electrical Hookup Installation ................1-3 Beater Rotation ....................1-3 Refrigerant ......................1-4 Indications for Decommissioning ............... 1-4 Section 2: To the Operator Operator Information ..................
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Section 5: User Interface Symbol Definitions....................5-2 LCD Display .......................5-2 Indicator Icons on the Display and Buttons ............5-2 Operating Screen Description ................5-3 Main Power Switch OFF..................5-3 Main Power Switch ON ..................5-3 Heat Cycle......................5-3 Freezer Locks.....................5-4 Manager's Menu....................5-5 Manager Menu Options..................5-5 Section 6: Operating Procedures Assembly......................6-1 Sanitizing......................6-7 Priming .......................6-8...
Failure to comply may result in personal damage to the machine. injury or machine damage. Note: All repairs must be performed by a Taylor service Uncrate the machine and inspect it for damage. Report technician. any damage to your Taylor distributor.
TO THE INSTALLER Air-Cooled Machines Electrical Connections Do not obstruct air intake and discharge openings; a Each machine requires one power supply for each data minimum 6 in. (152 mm) air space is required on both label on the machine. Check the data label(s) on the sides and 1 in.
The following procedures should be performed by a a similarly qualified person, in order to avoid a Taylor service technician. hazard. To correct rotation on a three-phase machine, interchange any two incoming power supply lines at freezer main terminal block only.
If burns are severe, apply ice packs and contact a physician immediately. NOTICE! Taylor reminds technicians to be aware of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory service department.
Taylor Distributor. Do not expose the machine to excessive heat or Note: Your Taylor warranty is valid only if the parts are humidity. authorized Taylor parts purchased from the local Do not use unbalanced mixtures and/or amounts which...
It should also be noted that Taylor does not warrant the refrigerant used in its products. For example, if the refrigerant is lost during the course of ordinary service to...
We at the Taylor Company are concerned about the safety of the operator when he or she comes into contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features WARNING! This machine has many sharp to protect both you and the service technician.
• If the supply cord is damaged, it must be replaced by the manufacturer, service agent, or Only authorized Taylor service personnel should perform a similarly qualified person, in order to avoid a installation and repairs on this machine. hazard.
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SAFETY Electrical Box Warning Label ATTENTION: Connect to a circuit protected by fuses or HACR type circuit breaker. DANGER: High voltage inside, danger of electrocution. Disconnect the Power Supply Before Servicing the Unit. ATTENTION: Only copper conductors (Cu). Minimum section 10AWG (4mm 1N 230V;...
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SAFETY Hot Parts/Type of Glycol Warning Label DANGER: Hot parts, risk of burns. Use only recommended Glycol with the described dilution. Equipotential Point Label Carry out an equipotential bonding, using the screw placed below the frame of the machine. Lifting Point Label Lift equipment hooking points.
OPERATOR PARTS IDENTIFICATION Tune Up Kit Figure 4-6 Item Description Part No. Item Description Part No. Kit-Tune Up *0736* 087774 Bearing-Door-Baffle 087731 O-ring-DEL Tube/Regulator (*20 to 087762-SER Cap-Agitator 087875 Pkg) O-ring-Handle-Pin (*20 to Pkg) 087749-SER O-ring-Pump (*20 to Pkg) 087759-SER O-ring-Handle-Body (*20 to Pkg) 087753-SER O-ring-Baffle (*20 to Pkg)
User Interface Section 5 Graphics indicate the maximum, The handle in the The temperature of the product in minimum, or upper position the hopper is displayed at the reserve level indicates that the top-right of the display. By of the mix in draw valve is pressing the C button you can...
When the machine is powered, the control system will in the process of a Heat cycle. initialize to perform a system check. The screen will display the Taylor logo for a few seconds. Standby Button The Standby feature maintains product temperatures in Main Power Switch OFF both the hopper and the barrel below 40°F (4.4°C).
USER INTERFACE minimum of 45 minutes. If the machine has hard locked and an attempt is made to enter the Auto mode, the machine will remain in the The final phase of the Heat Treatment Cycle is the Standby mode and will not allow any dispensing. cooling phase.
USER INTERFACE Manager's Menu Manager Menu Options The Manager's Menu is used to enter the operator Press the SEL button to enter in the Manager's Menu. function displays. To access the Menu, press the SEL Press the Arrow buttons to move up or down through the button.
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USER INTERFACE Set Clock Auto Start Time The SET CLOCK option allows the manager to adjust the The AUTO START TIME option allows the manager to control clock, date, and time. The date and time may only set the time of day at which the machine automatically be changed after the freezer has been manually cleaned, enters the Auto mode from the Standby/Storage mode.
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Call your Taylor service technician. Replace the scraper blades during the next brush TEC S.C.—(ALARM—PROBE TEC SHORT CIRC.) The cleaning. If that does not resolve the fault, call your Taylor barrel thermistor has shorted; switch off the machine. service technician.
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USER INTERFACE Lockout History Heat Cycle Summary The LOCKOUT HISTORY screen displays a history of The HEAT CYCLE SUMMARY screen displays the hours the last 200 soft locks, hard locks and aborted Heat since the last Heat cycle, the hours since the product cycles.
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USER INTERFACE • COOL—Total time the hopper (H) and barrel (B) Language temperature was above 41°F (5°C) during the cool The LANGUAGE screen allows the manager to set the phase. language of the display. Press the Arrow buttons to scroll •...
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USER INTERFACE Notes: 5-10 User Interface Model 0736...
Figure 6-2 Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). MAKE SURE 3. Lightly lubricate both sides of the beater driveshaft THE MACHINE IS DISCONNECTED! Failure to follow seal. Slide this seal up to the stop. Do not lubricate this instruction may result in severe personal injury from the square end.
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OPERATING PROCEDURES 3. Lightly lubricate the inside of the top of the freezer door valve cavity. Figure 6-4 Freezer Door Assembly 1. Place the door O-ring into the groove on the back of the freezer door. Figure 6-7 Note: If the draw valve is inserted with the flat surface facing the user, this will prevent the machine from operating.
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OPERATING PROCEDURES 5. Insert the counter-beater on the rear pin on the freezer door and rotate it until the pins align with the holes in the door. Place the counter-beater O-ring into the groove on rear pin of the freezer door. Figure 6-11 8.
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OPERATING PROCEDURES 10. Position the draw handle with the adjustment screw Mix Pump Assembly facing down. Slide the ball of the draw handle into the 1. Inspect the rubber and plastic pump parts. The slot of the draw valve. Secure the draw handle to the O-rings must be in 100% good condition for the pump door using the pivot pin.
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OPERATING PROCEDURES 4. Lubricate the interior surfaces of the pump body 7. Install the pump cover on the pump body studs. (the rear wall, pin, and bushing). Note: The pump cover holes have different diameters to prevent incorrect assembly. Install the handscrews and tighten them equally to make sure the pump is closed.
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OPERATING PROCEDURES Feed Tube Assembly 1. Slide one feed tube O-ring into the groove on the bushing and lubricate. Figure 6-24 Figure 6-27 10. Insert the liquid regulator into the hole located on the Note: Make sure the valve is properly seated in the bottom of the pump cover, aligning the notch with the tube.
OPERATING PROCEDURES Sanitizing 3. Place the feed tube coupling onto the feed tube until it reaches the stop position. 1. Prepare an approved 100 PPM sanitizing solution ® or 2 gal. (example: 2-1/2 gal. [9.5 L] of Kay-5 ® [7.6 liters] of Stera-Sheen ).
OPERATING PROCEDURES 4. Install the assembled feed tube in the mix inlet in the bottom of the hopper. Connect the other end of the feed tube to the outlet of the pump. Secure the feed tube in place by rotating the feed tube coupling. Make sure that the regulator tube is set to the correct position for the desired overrun.
OPERATING PROCEDURES 5. Press the Wash button. Open and close the draw Important! Make sure the agitator is installed and the valve six times to complete the priming procedure. switch is in the Auto or Standby/Storage mode or the machine will not have a successful Heat cycle. Note: Use extreme caution when opening the draw valve because the mix is pressurized.
OPERATING PROCEDURES Daily Opening Procedures Draining Product From the Barrel 1. With a pail beneath the door spout, open the draw Before performing the opening procedures, check the valve to release the barrel pressure. Press the Wash display panel for any error messages. If a fault has been button and wait for a few seconds.
OPERATING PROCEDURES Hopper Cleaning 2. Remove the scraper blades and the beater head from the beater. 1. Prepare an approved 100 PPM sanitizing solution ® 3. Remove the driveshaft seal from the beater. or 2 gal. (example: 2-1/2 gal. [9.5 L] of Kay-5 ®...
OPERATING PROCEDURES Adjustments Hopper Temperature Adjustment in Auto Mode 1. With a machine loaded with fresh mix, press the For best performance carefully read the following Auto button to start with the freezing cycle. instructions before proceeding. 2. Press the Auto and Option buttons simultaneously for Consistency Adjustment a few seconds until the adjustment menu appears on 1.
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OPERATING PROCEDURES Hopper Agitation Adjustment in Auto Mode Hopper Temperature Adjustment in Standby Mode 1. With the machine filled with fresh mix, press the Auto 1. With the machine filled with a fresh mix, press the button to start the freezing cycle. Standby button.
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OPERATING PROCEDURES Hopper Agitation Adjustment in Standby Mode 4. Subsequent parameters allow the operator to change the operating times (MIXING ON) and pause 1. With the machine filled with fresh mix, press the (MIXING OFF) of the hopper agitator motor during Standby button.
Operator Checklist Section 7 During Cleaning and Sanitizing If local health codes permit the use of rerun, make sure the mix rerun is stored in a sanitized, covered stainless steel container and is used the ALWAYS FOLLOW LOCAL HEALTH CODES. following day.
Condensers must be cleaned severe and costly damage to the refrigeration system. monthly with a soft brush. Never use Your local Taylor distributor can perform this service for screwdrivers or other metal probes to clean you. between the fins. Failure to comply may result in •...
Troubleshooting Guide Section 8 Table 8-1 Page Problem Probable Cause Remedy Ref. 1. Soft lock message a. More than 24 hours since the last a. The freezer must go through a Heat appears on display. Heat cycle. cycle every 24 hours. The freezer must now be disassembled and - - - brush-cleaned or placed in a Heat...
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TROUBLESHOOTING GUIDE Page Problem Probable Cause Remedy Ref. 6. The product is too soft. a. The viscosity control is set too a. Increase the consistency values. - - - warm. b. The scraper blades are worn. b. Replace the scraper blades with new ones.
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TROUBLESHOOTING GUIDE Page Problem Probable Cause Remedy Ref. 14. The barrel walls are a. Missing or worn beater auger. a. Install or replace the beater head. scored. b. Missing or worn scraper blades. b. Install or replace the scraper blades. c.
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TROUBLESHOOTING GUIDE Notes: Troubleshooting Guide Model 0736...
Parts Replacement Schedule Section 9 Maintenance Intervals Table 9-1 Part Description Every 3 Months Every 6 Months Annually Every 4 Years Door Assembly Scraper Blades Beater Auger Beater Drive Shaft Seal Freezer Door O-Rings Draw Valve O-Ring Feed Tube O-Rings Pump O-Rings Duck Bill Valve Pump Rubber Valve...
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PARTS REPLACEMENT SCHEDULE Notes: Parts Replacement Schedule Model 0736...
Taylor, through a Taylor-authorized Taylor distributor or service agency, will provide a new or remanufactured part, at Taylor's option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor's exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations, and exclusions listed below and on the reverse (if any) of this document.
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7. Failure, damage, or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration, or improper operation or use as indicated in the Taylor Operator's Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
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LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
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LIMITED WARRANTY ON MACHINES Notes: 10-4 Limited Warranty on Machines Model 0736...
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor product. If a Part fails due to defects during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor's option to replace the failed defective Part at no charge for the Part.
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Taylor. 5. Replacement of wear items designated as Class 000 Parts in the Taylor Operator's Manual, as well as any release sheets and clips for the Product's upper platen assembly.
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LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
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LIMITED WARRANTY ON PARTS Notes: 11-4 Limited Warranty on Parts Model 0736...