Windsor VOYAGER 2 Operating Instructions Manual page 10

ACCESSORY TOOLS & MAINTENANCE
!
WARNING:
Remove the batteries (using the "Battery Cart" if available) before making any adjustments or repairs to the
Voyager2.
!
CAUTION:
REAR PANEL REMOVAL
Remove the vac shoe hose from tank, lay dome back, remove handle and open the front battery door. Open the
tank slowly to upright position. Remove (2) top and (2) bottom screws on rear panel.
TANK REPAIR
The tanks are made of Polyethylene. Small holes or crack can be repaired by using heat. Apply low heat from a
torch to the damaged are until the material is softened. Use a screw driver blade or other flat head metal tool to
seal damaged area.
VACUUM MOTOR REMOVAL
1. Turn main power off.
2. Remove the rear Control Panel and open tank to upright position.
3. Disconnect the hose from the vac motor intake.
4. Disconnect the vac motor leads from the terminal couplers & ground
post.
5. Remove the (3) screws holding the vac motor to the rear frame and
remove the vac motor.
6. To inspect the motor brushes, remove the brush holder assembly.
Brushes should be replaced when worn to 3/8 inch or about 750
operating hours. After second brush replacement, armature
commutator should be checked for pitting and concentricity. Vacuum
motors can be repaired, but such repairs should be made by a
qualified motor repair shop.
7. Clean out dust using a vacuum to prevent injury to eyes or
contamination of the bearings.
SOLUTION PUMP REMOVAL
1. Turn main power off.
2. Disconnect the two pump wire leads.
3. Remove (4) screws holding the pump to the main frame.
4. Lift the pump out to access solution inlet and disconnect from the pump head.
Refer to the pump drawing page 16 for replacement parts.
BELT / BRUSH ASSEMBLY REMOVAL
1. Turn main power off.
2. Use brush height adjustment lever to lower brush to its lowest
position.
3. Remove the belt guard.
4. Now remove the brush pulley guard.
5. Loosen tension in belt by moving idler pulley clockwise.
Simultaneously remove belt from motor pulley, while holding idler
pulley. Once belt has been removed from motor pulley, slowly let
idler pulley rotate counterclockwise. Do not loosen spring.
6. Remove the screw from each end of the brush shaft.
7. Swing the brush assembly out of the housing to remove the belt.
10
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO FERFORM THE
REPAIRS.
WHEN REPLACING THE ELECTRICAL PARTS REFER TO THE MACHINE
WIRING DIAGRAM FOR PORPER CONNECTIONS.
VGR2 98448 7/1/97
CARBON
BRUSHES
CARBON BRUSH
P/N 140066
FIG. A (ACTUAL SIZE)
BRUSH MOTOR
PULLEY (REF.)
IDLER PULLEY
(REF.)
BRUSH
PULLEY
(REF.)
BELT
11027
(REF.)