Windsor Chariot 2 iGloss 20 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Windsor Manuals
  4. Floor Machine
  5. Chariot 2 iGloss 20
  6. Operating instructions manual

Windsor Chariot 2 iGloss 20 Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Chariot 2 iGloss 20
WARNING:
This product and accessories may contain a chemical
State of California to cause cancer and birth defects or other
reproductive harm.
For more information about this regulation:
known
to the
www.P65Warnings.ca.gov
Operating Instructions (ENG)
MODELS:
From Serial Number (Ref No. 1*)
* See Serial Number page in
Spare Parts List or
call manufacturer.
86398800-C 03/02/18
Burnisher
CBPS20
1.002-031.0
CBPSC20
1.002-032.0
CBPL20
1.002-033.0
CBPLC20
1.002-034.0
CBAL20
1.002-035.0
CBALC20
1.002-036.0

Advertisement

Table of Contents
loading

Related Manuals for Windsor Chariot 2 iGloss 20

Summary of Contents for Windsor Chariot 2 iGloss 20

  • Page 1 Chariot 2 iGloss 20 Burnisher Operating Instructions (ENG) MODELS: CBPS20 1.002-031.0 CBPSC20 1.002-032.0 CBPL20 1.002-033.0 CBPLC20 1.002-034.0 CBAL20 1.002-035.0 CBALC20 1.002-036.0 From Serial Number (Ref No. 1*) * See Serial Number page in Spare Parts List or WARNING: call manufacturer.
  • Page 2 The Chariot iGloss 20 is a battery powered, ride-on, hard floor burnisher intended for commercial use. This machine applies a high luster to hard floor surfaces. Warranty Registration Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy.

  • Page 3: Table Of Contents

    Troubleshooting ......43 Suggested Spare Parts..... 46 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 4: How To Use This Manual

    The number on the lower right corner of the front cover is the part number for this manual. The model and serial number of your machine are located below the battery compartment of the machine. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 5: Safety

    This appliance has been designed for use with the pads specified by the manufacturer. The fitting of other pads may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). SAVE THESE INSTRUCTIONS 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 6 Cette machine a été conçue pour être utilisée avec des garnitures spécifiées par le fabricant. L'utilisation d'autres garnitures peut affecter sa sûreté. N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés). CONSERVER CES INSTRUCTIONS 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 7: Hazard Intensity Level

    Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal to lie across battery tops. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 8 Porter systématiquement des lunettes et des vêtements de protection lors d'une inter- vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les batteries. Ne jamais placer d'objets métalliques sur le dessus des batteries. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 9: Safety Label Locations

    REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide. 86252520 BATTERY CAUTION 86385070 WARNING LABEL CAUTION 86244310 CAUTION LABEL 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 10: Operation

    Uncertainty 0.5 m/s² Sound pressure level Passive Dust Control 59.7 dBA, Active Dust Control 62.2 dBA Sound power level Passive Dust Control 76.3 dBA, Active Dust Control 80.1 dBA Uncertainty 3.0 dBA 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 11 à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 12: How This Machine Works

    The filter bag can be easily changed without releasing the collected dust. The optional active dust control system uses a vacuum motor to improve dust collection before, during, and after burnishing. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 13: Components

    Operation Components 6. Bag Enclosure 7. Bag Enclosure Cover 1. Drive Control 8. Burnisher Deck 2. Burnisher Controls 9. Rear Cover 3. Control Console 4. Pedal Platform 5. Lower Body 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 14: Drive Controls

    4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control/Function Select 8. Battery Discharge Indicator 9. Hour Meter 10. Operator Presence Switch 11. Bag Present indicator 12. Check Pad Indicator 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 15 The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 16 To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock- wise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 17 Notifies operator if dust collection bag is missing. LED is red when bag is missing or not properly installed. 12. CHECK PAD INDICATOR Notifies operator of potential problem with pad or missing pad. When LED is red, operator should remove pad driver and verify pad condition and proper installation. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 18: Function Mode Switch

    This mode is used for deep burnishing. In this mode the machine will propel at slow speed. The ‘floating’ burnisher deck is in the down position. When equipped with optional active dust collection, vacuum motor will be on. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 19 Notes: 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 20: Pre-Run Machine Inspection

    9. Press lightly on the throttle pedal with right foot Emergency Stop Procedure Push in emergency stop button. This will also engage the parking brake and cause the machine to stop imme- diately. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 21: Operating The Machine

    8. When the head is down and the machine is propelled, the pad motor runs. 9. When the battery light flashes it indicates discharged batteries, stop operation and charge batteries. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 22: Maintenance

    Check battery connections are tight. Clean battery cases and battery compartment. Check parking brake. Clean pivot points on burnishing head. Check all motors for carbon brush wear. Check steering chain tension. Check drive chain tension. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 23 Maintenance 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 24 L’entretien n’est pas nécessaire pour toutes les batteries. Les batteries AGM ne nécessitent pas d’entretien. N'essayez pas d'enlever les bouchons scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 25 Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 26: Checking Battery Specific Gravity

    (27°C): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 27 Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 28: Changing Batteries

    Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. REAR OF MACHINE NOTE: Red (+) and Black (-) installed opposite for 225 AH (J185) battery configuration. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 29: Battery Charger Programming

    ☼☼☼ = Algorithm #3 ☼☼ ☼ , Short Pause, = Algorithm #21 4. Algorithm number display repeats for 11 seconds, then Algorithm Display Mode ends. 5. Remove AC Power and reconnect positive lead. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 30 Maintenance Burnishing Deck Dust Collection 1. Burnisher Motor 5. Dust Bag 2. Skirt 3. Pad Driver/Pad 4. Pad Rotation Lock Lever 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 31: Burnishing Pad

    NOTE: Final tensioning of the pad driver occurs as • Push in and hold the Pad Rotation Lock lever. the motor rotates during burnishing. • Grip the outside diameter of the pad and pad driver. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 32: Burnisher Motor Carbon Brush Ring Replacement

    3. Remove hex head screws (4X) holding the brush ring assembly to the motor casting. 4. Slide the brush ring assembly off the motor commutator. 5. Clean excessive carbon deposits off motor compo- nents with compressed air. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 33 If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 1.5 Amp protects the deck lift actuator, horn & controller. 18 Amp protects the vacuum motor. 100 Amp protects the burnisher motor. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 34: Body Assembly Removal

    8. Remove 6 bolts holding the body in place. 9. The body assembly can now be lifted off the chassis and set aside. 10. Reverse the process for reassembly. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 35 Notes: 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 36: Vacuum - Optional

    Maintenance Vacuum - Optional 1. Vacuum Motor 2. Vacuum Filter 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 37 Spring inside brush housing will damage motor if brushes are allowed to wear away completely. [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less tan 3/8" (9.5mm) long. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 38: Drive Motor-From Serial Number (3*)

    10. Slowly close the cover and make sure the shaft slides without binding. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 39 Turn the machine off. Wait 5 minutes and start the machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes. Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 40: Drive Motor-Prior To Serial Number (3*)

    9. Slowly close the cover and make sure the shaft slides without binding. 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 41 Turn the machine off. Wait 5 minutes and start the machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes. Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 42: Machine Tie-Downs

    Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely. Recommended Tie-Down Points CONNECT FRAME VIEW FROM BOTTOM 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 43: Troubleshooting

    Forward speed only Faulty forward/reverse circuit Check wires & connections Reverse speed only Battery indicator light Battery needs charged Charge Battery flashing Controller is indicating a fault code See fault code table 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 44 Charge battery Faulty brush circuit or motor Check wires, connections and motor Worn brush motor brushes Replace brushes, check commutator Deck does not go down Actuator circuit breaker tripped Reset actuator circuit breaker 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 45 An excessive voltage has been applied to the controller. Check the battery connections. This is usually caused by a poor battery connection. Blinks once every 5 seconds Sleep mode, cycle key switch 86398800 Operator Manual - Chariot 2 iGloss 20...

  • Page 46: Suggested Spare Parts

    86326980 BRUSH SET MOTOR FILTER VACUUM MOTOR 86333980 FILTER BAG (10 PACK) 86326220 SPACER 86369160 WHEEL 86223470 RING 86348010 BRUSH SET BURNISHER MOTOR 86384090 BRUSH SET DRIVE MOTOR 86353780 FLEXIBLE STRIP BRUSH 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 47 Notes 86398800 Operator Manual - Chariot 2 iGloss 20...
  • Page 48 Table of contents CHARIOT iGLOSS 20", SB, PASS, SHLF CHRGR (1.002-031.0) 40 BODY BRACE 50 BODY LOWER 60 BODY LOWER MOUNTING 70 BUMPER 80 BURNISHING DECK 90 BURNISHING DECK MOUNTING 100 BURNISHING DECK LIFT 110 BURNISHING DECK - PAD DRIVER 120 CONSOLE - BAG ENCLOSURE 130 CONSOLE - HINGE 140 CONTROL PANEL 1...

  • Page 49: Chariot Igloss 20", Sb, Pass, Shlf Chrgr (1.002-031.0)

    CHARIOT iGLOSS 20", SB, PASS, SHLF CHRGR (1.002-031.0) Description Quantity Unit BODY BRACE 1.000 BODY LOWER 1.000 BODY LOWER MOUNTING 1.000 BUMPER 1.000 BURNISHING DECK 1.000 BURNISHING DECK MOUNTING 1.000 BURNISHING DECK LIFT 1.000 BURNISHING DECK - PAD DRIVER 1.000 CONSOLE - BAG ENCLOSURE 1.000 CONSOLE - HINGE...
  • Page 50 40 BODY BRACE Valid on 27.09.2018 Page 3 / 59...
  • Page 51 40 BODY BRACE Article no. Description Quantity Unit 8.627-382.0 SCREW, 1/4-20 X 1.25 HHMS SS 2.000 8.601-063.0 WASHER, 1/4 SS 6.000 8.634-002.0 COVER, PANEL MNT BREAKER 1.000 8.627-512.0 SCREW, 1/4-20 X .75 PHPNHMS STL ZNPLT 4.000 8.634-003.0 BREAKER, 100A CIRCUIT 1.000 8.627-750.0 SCREW, 1/4-20 X .625 CARR SS...
  • Page 52 50 BODY LOWER Valid on 27.09.2018 Page 5 / 59...
  • Page 53 50 BODY LOWER Article no. Description Quantity Unit 8.627-398.0 SCREW, 10-32 X .75 PHPNHMS SS 2.000 8.601-065.0 WASHER, .203 X .562 X .040 FLT 2.000 8.635-499.0 CLAMP, .75 DIA, FLEX LOOP, NYLON 2.000 8.601-067.0 WASHER, 5/16 FLT SS 2.000 8.627-913.0 WASHER, 5/16 SPLT STL ZNPLT 4.000 8.627-678.0...
  • Page 54 60 BODY LOWER MOUNTING Valid on 27.09.2018 Page 7 / 59...
  • Page 55 60 BODY LOWER MOUNTING Article no. Description Quantity Unit Serial number from 8.627-963.0 WASHER, 5/16 X 1.13 X .09 FLT 5.000 *(3) Item text1: QTY WAS 6 8.600-676.0 SCREW, 5/16-18 X .75 HHCS 3.000 *(3) Item text1: QTY WAS 4 8.627-518.0 SCREW, 5/16-18 X .5 STL GR5 ZNPLT 2.000...
  • Page 56 70 BUMPER Valid on 27.09.2018 Page 9 / 59...
  • Page 57 70 BUMPER Article no. Description Quantity Unit 8.636-682.0 BUMPER, TRIM, BLACK 1.000 8.627-698.0 SCREW, 5/16-18 X 2 HHCS SS 2.000 8.601-067.0 WASHER, 5/16 FLT SS 7.000 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS 4.000 8.627-083.0 NUT, 5/16-18 HEX NYLOCK SS 4.000 8.632-395.0 PAD TIP...
  • Page 58 80 BURNISHING DECK Valid on 27.09.2018 Page 11 / 59...
  • Page 59 80 BURNISHING DECK Article no. Description Quantity Unit 8.634-801.0 Brush set 1.000 8.635-498.0 MOTOR, 36VDC 3 HP 2000RPM 1.000 8.628-685.0 KEY, 3/16 X 3/16 X 1.5 LCST GR1018 1.000 8.635-347.0 BRACKET, MOTOR LIFT 1.000 8.635-291.0 SHROUD, OUTER 1.000 8.635-378.0 Brush 1.000 8.635-290.0 SHROUD, INNER...
  • Page 60 90 BURNISHING DECK MOUNTING Valid on 27.09.2018 Page 13 / 59...
  • Page 61 90 BURNISHING DECK MOUNTING Article no. Description Quantity Unit Serial number from 8.638-852.0 DECK LINKAGE ARM 2.000 (5*) 8.627-747.0 SCREW, 5/16-18 X 1.5 CARR SS 4.000 8.622-884.0 BUSHING, .314 X .502 X .5 FLG 8.000 8.625-941.0 WASHER, .51 X 10 X .063 THR 8.000 8.627-935.0 WASHER, 1/2 X .771 X .013 WV...
  • Page 62 100 BURNISHING DECK LIFT Valid on 27.09.2018 Page 15 / 59...
  • Page 63 100 BURNISHING DECK LIFT Article no. Description Quantity Unit 8.632-804.0 PIN, CLEVIS 1/4 X 2 STL ZNPLT 2.000 8.635-475.0 WASHER, .264 X 1 X .07 NYL BLK 2.000 8.632-088.0 ACT, 36VDC, 3.0" STK, 8.74 LNG 1.000 8.600-865.0 PIN, COTTER RING 1/4 X .041 X .844 2.000 8.634-224.0 SPACER, .81 X 1.06 X .125...
  • Page 64 110 BURNISHING DECK - PAD DRIVER Valid on 27.09.2018 Page 17 / 59...
  • Page 65 110 BURNISHING DECK - PAD DRIVER Article no. Description Quantity Unit 8.635-246.0 HUB, PAD DRIVER 1.000 8.635-565.0 GROMMET, .155ID X .438OD X .188T 1.000 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 3.000 8.635-562.0 RETAINER, PAD CENTER LOCK 1.000 8.617-333.0 WASHER, M5 SS ISO7093 8.000...

  • Page 66: Console - Bag Enclosure

    120 CONSOLE - BAG ENCLOSURE Valid on 27.09.2018 Page 19 / 59...
  • Page 67 120 CONSOLE - BAG ENCLOSURE Article no. Description Quantity Unit 8.617-314.0 SCREW, KA40 X 10 OVHCS STL WIN1412 ZNPLT 2.000 8.616-180.0 LATCH & CONCEALED KEEPER 1.000 8.636-843.0 COVER, BAG ENCL, BLK 1.000 8.635-365.0 SHAFT, .25 X 7.3, SS 1.000 8.627-581.0 SCREW, 10-32 X 1 PHPNHMS STL BLKOX 4.000 8.601-065.0...

  • Page 68: Console - Hinge

    130 CONSOLE - HINGE Valid on 27.09.2018 Page 21 / 59...
  • Page 69 130 CONSOLE - HINGE Article no. Description Quantity Unit 8.627-678.0 SCREW, 5/16-18 X .75 HHCS SS 6.000 8.601-067.0 WASHER, 5/16 FLT SS 6.000 8.632-886.0 NUT, 5/16 PUSH LK STL ZNPLT 1.000 8.627-086.0 NUT, 10-24 TYPEU BLK 1.000 8.627-711.0 SCREW, 10-24 X .75 PHPNHMS SS 1.000 8.632-768.0 SWITCH, INTERLOCK...

  • Page 70: Control Panel

    140 CONTROL PANEL 1 Valid on 27.09.2018 Page 23 / 59...
  • Page 71 140 CONTROL PANEL 1 Article no. Description Quantity Unit Serial number from Serial number to 8.627-526.0 SCREW, 4-40 X .5 PHPNHMS STL ZNPLT 4.000 8.632-639.0 CONN, 8MM PITCH, 10 POS 2.000 8.635-249.0 PANEL, CONTROL iGLOSS 20 1.000 8.625-591.0 STANDOFF, 1/4-20 X 1.0 HEX INS 2.000 8.600-685.0 SCREW, 1/4-20 X 1.25 SCHSET CP SS...
  • Page 72 150 CONTROL PANEL 2 Valid on 27.09.2018 Page 25 / 59...
  • Page 73 150 CONTROL PANEL 2 Article no. Description Quantity Unit 8.633-251.0 BOOT, SEAL PUSH BUTTON 11MM 1.000 Item text1: ACTIVE MODEL ONLY 8.600-126.0 BOOT, CB 3/8-32 UNS 1.000 8.634-864.0 LED, BAG FULL INDICATOR 2.000 8.634-896.0 LED, BATTERY INDICATOR 1.000 5.321-738.0 Handhold operational concept 1.000 6.313-014.0 Spring element...

  • Page 74: Charger - Optional

    160 CHARGER - OPTIONAL Valid on 27.09.2018 Page 27 / 59...
  • Page 75 160 CHARGER - OPTIONAL Article no. Description Quantity Unit 8.627-378.0 SCREW, 1/4-20 X .75 HHCS SS NP 4.000 8.601-078.0 WASHER, 1/4 SPL STL ZNPLT 4.000 8.601-063.0 WASHER, 1/4 SS 4.000 8.623-439.0 CORD ASM, 16/3 SJTW X 2M IEC 1.000 8.635-330.0 CHRGR, 36V 21A OBC ALG 1 1.000 8.634-443.0...

  • Page 76: Decals

    170 DECALS Valid on 27.09.2018 Page 29 / 59...
  • Page 77 170 DECALS Article no. Description Quantity Unit Serial number from 8.639-540.0 LABEL, WINDSOR LOGO DOMED 1.000 8.639-562.0 LABEL, PANEL iGLOSS 20 1.000 Item text1: PASSIVE MODELS 8.639-561.0 LABEL, PANEL, iGLOSS 20, DLX 1.000 Item text1: ACTIVE MODELS 8.639-563.0 LABEL, IGLOSS 20 LEFT 1.000...

  • Page 78: Slew/Steering-From Serial Number (3*)

    180 SLEW/STEERING-FROM SERIAL NUMBER (3*) Valid on 27.09.2018 Page 31 / 59...
  • Page 79 180 SLEW/STEERING-FROM SERIAL NUMBER (3*) Article no. Description Quantity Unit 8.641-014.0 Gear wheel ANSI 40 14T 1.000 8.640-964.0 Clip .50 SHAFT SIDE RETAIN 1.000 8.640-957.0 Angle joint chain 1.000 8.640-956.0 Angle joint chain 1.000 8.640-955.0 Support plate chain 1.000 8.640-952.0 Nut 1/4-20 X 1.5 CPL SS 4.000 8.640-882.0...

  • Page 80: Drive-Chain Prior To Serial Number (3*)

    190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*) Valid on 27.09.2018 Page 33 / 59...
  • Page 81 190 DRIVE-CHAIN PRIOR TO SERIAL NUMBER (3*) Article no. Description Quantity Unit 8.633-072.0 CHAIN TENSIONNER 1.000 8.632-935.0 NUT, 1/4-20 CPL SS 1.000 8.632-805.0 BUSHING, .480 X 1.25 X .485 FLG 2.000 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 3.000 8.627-310.0 SCREW, 1/4-20 X 2.25 HHCS STL GR5 ZNPLT 3.000 8.632-206.0 COLLAR, 12MM ID...

  • Page 82: Drive Lower - From Serial Number (3*)

    200 DRIVE LOWER - FROM SERIAL NUMBER (3*) Valid on 27.09.2018 Page 35 / 59...
  • Page 83 200 DRIVE LOWER - FROM SERIAL NUMBER (3*) Article no. Description Quantity Unit Serial number from 8.641-117.0 Traction motor C2 1.000 (4*) 8.640-996.0 Chain wheel transmission ANSI 40 13T 1.000 8.640-995.0 Chain wheel transmission ANSI 40 13T IDL 1.000 8.640-994.0 Chain wheel transmission ANSI 40 20T 1.000 8.640-591.0...
  • Page 84 200 DRIVE LOWER - FROM SERIAL NUMBER (3*) Article no. Description Quantity Unit Serial number from 8.640-554.0 Spacer sleeve C2 1.000 8.638-691.0 Brake traction motor C2 1.000 8.642-686.0 Environmental brake cover 1.000 (6*) Valid on 27.09.2018 Page 37 / 59...

  • Page 85: Traction Motor C2 (8.641-117.0)

    1 Traction motor C2 (8.641-117.0) Valid on 27.09.2018 Page 38 / 59...
  • Page 86 1 Traction motor C2 (8.641-117.0) Article no. Description Quantity Unit 8.638-691.0 Brake traction motor C2 1.000 8.638-411.0 Nut M6-1, HEX, SERFLG, DIN6923 2.000 8.638-409.0 Carbon brush set AOMPI40 1.000 8.642-686.0 Environmental brake cover 1.000 Valid on 27.09.2018 Page 39 / 59...

  • Page 87: Drive-Lower Prior To Serial Number (3*)

    210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*) Valid on 27.09.2018 Page 40 / 59...
  • Page 88 210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*) Article no. Description Quantity Unit 8.632-671.0 KEY, 5 X 5 X 16MM CS GR1045 1.000 8.632-167.0 WASHER, .748 SS 2.000 8.631-981.0 Axle drive wheel 1.000 8.631-967.0 SLEEVE, BEARING 6.000 8.637-844.0 KIT, BRUSHES, DRIVE MOTOR 1.000 Item text1: NOT SHOWN - CCL motor use 8.633-199.0...
  • Page 89 210 DRIVE-LOWER PRIOR TO SERIAL NUMBER (3*) Article no. Description Quantity Unit 8.636-204.0 TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA 2.000 8.626-492.0 CABLE TIE, 7" UL/CSA 2.000 8.636-214.0 SCREW, M6-1 X 12 HEXFLGHSERFLG STL ZNPLT 3.000 8.634-849.0 NUT, 5/16-18 X .38 WLD TAB STL 2.000 8.636-213.0...

  • Page 90: Wheel Drive Motor (8.636-401.0)

    5 Wheel drive motor (8.636-401.0) Valid on 27.09.2018 Page 43 / 59...
  • Page 91 5 Wheel drive motor (8.636-401.0) Article no. Description Quantity Unit 8.637-844.0 KIT, BRUSHES, DRIVE MOTOR 1.000 8.628-850.0 NUT, M4X.7 HEX STL CL8 ZNPLT 4.000 8.613-485.0 WASHER, M4 SPRL SS DIN127B 2.000 8.637-223.0 WASHER, M4 EXTLK STL DIN6797 TYPEA ZNPLT 2.000 Valid on 27.09.2018 Page 44 / 59...

  • Page 92: Frame & Rear Wheels

    220 FRAME & REAR WHEELS Valid on 27.09.2018 Page 45 / 59...
  • Page 93 220 FRAME & REAR WHEELS Article no. Description Quantity Unit 8.632-626.0 BRACKET, FRAME LEFT 1.000 8.632-625.0 BRACKET, FRAME RIGHT 1.000 8.636-850.0 FRAME ASM, BLK 1.000 Item text1: INCLUDES ITEM 8 & 9 8.632-622.0 SPACER, FLG, .887ID X 1.055OD X .345LG 2.000 8.631-803.0 AXLE, 20MM X 562MM...

  • Page 94: Drive Mounting - From Serial Number (3*)

    230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*) Valid on 27.09.2018 Page 47 / 59...
  • Page 95 230 DRIVE MOUNTING - FROM SERIAL NUMBER (3*) Article no. Description Quantity Unit 8.634-462.0 BRACKET, LINKAGE MOUNT 1.000 8.631-973.0 BRACKET, LINKAGE MOUNT, LEFT 1.000 8.640-541.0 BRACKET, C2 LOWER SUPPORT 1.000 8.601-067.0 WASHER, 5/16 FLT SS 10.000 8.627-669.0 SCREW, 5/16-18 X 1.75 CARR SS 8.000 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS...

  • Page 96: Drive Mounting - Prior To Sn (3*)

    240 DRIVE MOUNTING - PRIOR TO SN (3*) Valid on 27.09.2018 Page 49 / 59...
  • Page 97 240 DRIVE MOUNTING - PRIOR TO SN (3*) Article no. Description Quantity Unit 8.634-462.0 BRACKET, LINKAGE MOUNT 1.000 8.631-973.0 BRACKET, LINKAGE MOUNT, LEFT 1.000 8.633-163.0 BRACKET, ROLLER GUIDE 1.000 8.601-067.0 WASHER, 5/16 FLT SS 12.000 8.627-669.0 SCREW, 5/16-18 X 1.75 CARR SS 8.000 8.627-607.0 SCREW, 5/16-18 X .75 CARR SS...

  • Page 98: Pedal Platform

    250 PEDAL PLATFORM Valid on 27.09.2018 Page 51 / 59...
  • Page 99 250 PEDAL PLATFORM Article no. Description Quantity Unit 8.600-711.0 Switch 25A SPST 125-250V SNAP 1.000 8.617-298.0 SCREW, KA50 X 10 OVHCS STL WN1412 ZNPLT 9.000 8.626-493.0 CABLE TIE, 3.5" UL/CSA 1.000 8.632-615.0 BRKT, LINEAR POT 1.000 8.632-614.0 PIN, DOWEL 1/4 X 2.75 STL 1.000 8.633-424.0 PEDAL, HEEL, BLK...

  • Page 100: Pedal Platform Mounting

    260 PEDAL PLATFORM MOUNTING Valid on 27.09.2018 Page 53 / 59...
  • Page 101 260 PEDAL PLATFORM MOUNTING Article no. Description Quantity Unit 7.303-104.0 Screw 5x16 -A2-70 (IN6RD) 9.000 8.619-844.0 CLAMP, 1/4 PLASTIC CABLE 9.000 8.632-791.0 SCREW, KA50 X 25 PTOVHS STL WN1412 ZNPLT 4.000 8.617-333.0 WASHER, M5 SS ISO7093 4.000 8.619-847.0 Clamp 9/16 DIA NYLON 1.000 Valid on 27.09.2018 Page 54 / 59...

  • Page 102: Steering

    270 STEERING Valid on 27.09.2018 Page 55 / 59...
  • Page 103 270 STEERING Article no. Description Quantity Unit 6.435-799.0 Steering wheel 1.000 8.627-161.0 NUT, 5/8-18 HEXTHIN NYLOCK STL GR2 ZNPLT 1.000 8.627-942.0 WASHER, .765 X 1.25 X .08 FLT NYL 1.000 8.635-569.0 Steering shaft 1.000 Item text1: COMPLETE 6.640-353.0 Cap steering wheel KÄRCHER 1.000 8.622-879.0 BUSHING, .753 X .875 X .75 FLG...

  • Page 104: Vacuum - Optional

    280 VACUUM - OPTIONAL Article no. Description Quantity Unit 8.627-392.0 SCREW, 1/4-20 X 1.75 PHPNHMS SS 3.000 8.601-063.0 WASHER, 1/4 SS 3.000 8.635-329.0 BRACKET, MOUNTING, VAC MOTOR 1.000 8.631-292.0 GASKET, VAC MOTOR 1.000 8.601-221.0 VAC MOTOR, 36VDC 2ST TD 1.000 8.626-494.0 Cable tie 11.38"...

  • Page 105: Wiring - Battery

    290 WIRING - BATTERY Valid on 27.09.2018 Page 58 / 59...
  • Page 106 290 WIRING - BATTERY Article no. Description Quantity Unit 8.632-972.0 BATT, CBL, ASM, JUMPER 2.000 8.635-612.0 CABLE, ASM, BATTERY 1.000 8.628-341.0 BATTERY, 12V, 225AH (J185H-AC) 3.000 Item text1: NOT SHOWN 8.632-863.0 BATTERY, 12V 114A/H AGM 3.000 Item text1: NOT SHOWN 8.622-843.0 BATTERY, 12V AGM 234AH 3.000...
  • Page 109 rt/27 Ubatt / B2.1 rt/1 rt/45 rt/27 10mm² 10mm² 1,5mm² 100A /B3.7 sw/1 0,5mm² / B5.8 SHUNT sw/2 0,5mm² / B5.8 rt/1 sw/69 rt/46 10mm² 1,5mm² 1,5mm² 12V/70Ah -V12 /B3.6 12V/70Ah 12V/70Ah rt/1 ws/23 10mm² 1,5mm² B3.6 +PACKARD sw/70 1,5mm² +PACKARD sw/2 sw/24...
  • Page 110 B1.8 Ubatt Ubatt / B3.1 B3.6 / B5.1 bl/16 rt/63 rt/13 rt/16 rt/60 0,5mm² 0,5mm² 0,5mm² 0,5mm² bl/16 1,5mm² rt/5 0,75mm² 0,5mm² +DEUTSCH / B2.6 / B2.6 / B2.6 vi/25 ge/21 0,5mm² 0,5mm² ws/52 1,5mm² +DEUTSCH or/23 0,5mm² sw/6 0,5mm² / B4.1 gn/17 / B3.4...
  • Page 111 B2.8 Ubatt rt/57 2,5mm² i-DRIVE i 36-70 /B4.2 36VDC/ 70A /B4.4 /B4.2 sw/58 rt/21 sw/22 sw/14 rt/15 or/20 ws/38 or/18 gr/36 rs/37 sw/7 bl/28 4mm² 6mm² 6mm² 1mm² 1mm² 0,5mm² 0,5mm² 0,5mm² 0,5mm² 0,5mm² 0,5mm² 0,5mm² /B2.8 B2.7 rt/12 0,5mm² B2.5 rt/12 B2.5...
  • Page 112 1 2 3 4 i-DRIVE i 36-70 /B3.2 36VDC/ 70A /B3.1 /B3.3 gr/32 or/34 vi/39 ws/41 sw/42 sw/54 0,5mm² 0,5mm² 0,5mm² 0,35mm² 0,5mm² 0,75mm² BATT 0,3mm² B5.8 B5.8 B2.2 B2.2 / B2.8 B5.8 A1/0V B2.8 B3.8 / B5.1 Datei / file Material-Nr.
  • Page 113 rt/63 0,5mm² UBATT B2.8 rt/31 0,5mm² B2.8 / B1.4 sw/2 / B1.4 1 2 3 0,5mm² sw/1 / B4.1 0,5mm² gr/32 / B4.1 or/40 0,5mm² 0,5mm² or/34 / B4.1 0,5mm² ws/47 gn/49 sw/42 0,35mm² 0,35mm² ge/48 bn\50 0,5mm² sw/33 0,35mm² 0,35mm²...
  • Page 114 Aderfarben Wire color rot/rt schwarz/sw black i-DRIVE weiß/ws white i 36-70 braun/bn brown 36VDC/ 70A blau/bl blue gelb/ge yellow orange/or orange grau/gr gray grün/gn green vioplett/vi violet X0 X2 rosa/rs pink FRONT BACK HOURS i-DRIVE i 36-70 36VDC/ 70A FAST X0 X2 H1/H2 SLOW...
  • Page 115 A1 FAHRSTEUERUNG A1 DRIVE CONTROL A2 RELAISPLATINE A2 RELAY BOARD A3 PROCESSOR A3 PROCESSOR F1 SICHERUNGSAUTOMAT-SAUGTURBINE F1 CIRCUIT BREAKER-VACUUM MOTOR F2 SICHERUNGSAUTOMAT-FAHRSTEUERUNG F2 CIRCUIT BREAKER-DRIVE CONTROL G1-G3 BATTERIE 12V/ 70Ah G1-G3 BATTERY 12V/ 70Ah H1 MELDELAMPE-FAHRTRICHTUNG-RÜCKW. H1 SIGNAL LAMPS REVERSE DIRECTION H2 MELDELAMPE-FAHRTRICHTUNG-VORW.
  • Page 116 A1 CABEZAL A1 UNIDAD DE CONTROL A2 RELAIS du CONSEIL A2 JUNTA DE RELE A3 PROCESSOR A3 PROCESSOR F1 CORTACIRCUITOS - ASPIRADORA F1 DISJONCTEUR - VIDE F2 CORTACIRCUITOS - CONTROL DRIVE F2 DISJONCTEUR - DRIVE G1-G3 BATTERIE 12V/ 70Ah G1-G3 BATERIA 12V/ 70Ah H1 LAMPES DE SIGNALISATION DEMI-TOUR H1 LAMPARAS DE DIRECCION - FRENTE H2 LAMPES DE SIGNALISATION VERS L'AVANT...
  • Page 117 Serial Serial Numbers Numbers REF. . MODEL: MODEL: SERIA SERIAL # # 1002 02031 3100001 0177, 10020 2032000 00009 095, 100 00203 0330000 00083, 1002 0203400 00000 0053, 10 1002035 35000 000188, 1002 02036 3601003 0300 1002 02031 3100001 0181, 10020 2032000 00010 100, 100...

This manual is also suitable for:

Cbpsc20Cbpl20Cbplc20Cbps20Cbal20Cbalc20

Table of Contents