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Windsor VOYAGER E Operating Instructions Manual

115v electric beginning with serial # 1000081026
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MODELS:
VGRE – 10086090
BEGINNING WITH SERIAL # 1000081026
86039020 08/20/07
J
PRV NO. 98954
POWER SOURCE
115V ELECTRIC
Operating Instructions (ENG)
Read instructions before operating the machine.

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Summary of Contents for Windsor VOYAGER E

  • Page 1 Operating Instructions (ENG) MODELS: POWER SOURCE VGRE – 10086090 115V ELECTRIC BEGINNING WITH SERIAL # 1000081026 Read instructions before operating the machine. 86039020 08/20/07 PRV NO. 98954...
  • Page 2 Phone Number: _________________________________________________________________________________________ OVERVIEW The Voyager E is 115V electric powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

  • Page 3: Table Of Contents

    MAINTENANCE Emptying And Cleaning The Tanks .....4-1 Vac Shoe Tracking..........4-2 Vac Shoe Downpressure ........4-2 Vac Shoe Angle ...........4-2 Changing The Vac Motor ........4-3 Changing The Vacuum Motor Brushes....4-3 Micro Switch Replacement........4-3 Troubleshooting ...........4-4 Service Schedule ..........4-5 86039020 VOYAGER E 08/20/07...

  • Page 4: How To Use This Manual

    Parts may be ordered from authorized Windsor The MAINTENANCE section contains preventive dealers. When placing an order for parts, the maintenance to keep the machine and its machine model and machine serial number are components in good working condition.

  • Page 5: Important Safety Instructions

    Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions. SAVE THESE INSTRUCTIONS 86039020 VOYAGER E 08/20/07...

  • Page 6: Hazard Intensity Level

    In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor/manufacturer approved replacement parts. 86039020 VOYAGER E 08/20/07...

  • Page 7: Grounding Instructions

    Whenever the adaptor is used, it must be held in place by a metal screw. 86039020 VOYAGER E 08/20/07...
  • Page 8 NOTES 86039020 VOYAGER E 08/20/07...

  • Page 9: Technical Specifications

    4” dia. (10cm) casters Dimensions – Weight (empty) 280 lbs. (127 kg) Dimensions Length 60” (152 cm) Storage Position 52” (132 cm) Dimensions - Height 43” (109 cm) Dimensions - Width 30” (76 cm) SIDE VIEW TOP VIEW 86039020 VOYAGER E 08/20/07...

  • Page 10: Components

    Height Adjustment Handle – Adjusts the handle height for comfortable operation. Accessory Tool Hose Attachment – To use accessory tool, remove hose from vac shoe and attach to accessory tool adapter. Sight fill tube. Drain hose. 86039020 VOYAGER E 08/20/07...

  • Page 11: Drive Controls

    FILLING THE VOYAGER NOTE: If a bucket is used to fill the tank, be sure it is clean. DO NOT PUT DEFOAMER, SOLVENTS, SPOTTER OR PRE-SPRAY CHEMICALS IN THE SOLUTION TANK. 86039020 VOYAGER E 08/20/07...
  • Page 12 OPERATION 1. Remove dome lid. 2. Add water. 3. Add cleaning chemical. 4. Replace dome lid. 86039020 VOYAGER E 08/20/07...
  • Page 13 OPERATION 1. Remove cord from storage bin. STEP 1 2. Adjust handle to operating position. ADJUST 3. Plug cord into grounded outlet. 4. Turn Main Power Switch “ON” – “I” 86039020 VOYAGER E 08/20/07...
  • Page 14 6. Adjust speed control knob to desired speed. 7. Turn vacuum motor on by lowering right hand lever all the way down. INCORRECT 8. Lower brush to correct setting using left hand lever, listening for low hum of brush. CORRECT 86039020 VOYAGER E 08/20/07...
  • Page 15 Pressing forward on levers moves machine in reverse. Foam! Turn off machine and add defoamer. CLEANING PROCEDURE 1. Operate machine in parallel passes. Clean perimeter last. 2. Use right side of machine for cleaning against walls. 86039020 VOYAGER E 08/20/07...
  • Page 16 OPERATION 3. To speed drying, use a WINDBLOWER™fan. 4. Empty recovery tank by releasing dump hose. 5. Turn Main Power Switch “OFF” – “O”. 6. Unplug machine. Return cord to storage bin. 86039020 VOYAGER E 08/20/07...
  • Page 17 2. Insert adapter into vac shoe hose, then insert REMOVE accessory tool cuff onto adapter. 3. Squeeze handle on accessory tool to begin cleaning. 4. Turn Main Power Switch “ON” – “I” Lower vacuum lever to intermediate position. 86039020 VOYAGER E 08/20/07...

  • Page 18: Maintenance

    SOLUTION TO REMAIN IN TANK WHEN NOT IN USE; NOR ALLOW UNUSED SOLUTION TO REMAIN IN THE SOLUTION TANK WHEN IN STORAGE. INSPECT AND CLEAN THE FILTER LOCATED UNDER THE MACHINE NEAR THE PUMP. REMOVE AND RINSE WITH HOT WATER. 86039020 VOYAGER E 08/20/07...

  • Page 19: Vac Shoe Tracking

    CABLE ASM. (REF.) NOTE: USE 90° TOOL TO VERIFY THAT VAC SHOE IS ADJUSTED CORRECTLY TO 90° ANGLE. NOTE: ANGLE NOTE: SPRING ATTACHES ADJUSTMENT FROM CASTER TO VAC SHOE NUTS FOR VAC BRACKET (BOTH SIDES). SHOE 86039020 VOYAGER E 08/20/07...

  • Page 20: Micro Switch Replacement

    3/8 (9.5mm) Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than ALIGN & 3/8" (9.5mm) long. HOLD BEND UP BRUSH & REVERSE SWITCH 86039020 VOYAGER E 08/20/07...

  • Page 21: Troubleshooting

    Clean out tool, ensure free air flow. Internal electrical Have a trained service technician inspect and problem repair the machine. Machine does not Belt tension handle on Put belt tension handle in “Drive” position. propel “Neutral” 86039020 VOYAGER E 08/20/07...

  • Page 22: Service Schedule

    Check cables for fraying Check the spray bar (manifold) for damage; replace if broken or bent Check condition of vac shoe and frame for damage Check overall performance of machine Check vac motor carbon brushes 86039020 VOYAGER E 08/20/07...
  • Page 23 NOTES 86039020 VOYAGER E 08/20/07...

  • Page 24: Handle Assembly

    HANDLE ASSEMBLY DETAIL –C- DETAIL –B- DETAIL –A- DETAIL –A- DETAIL –B- DETAIL –C- 16 21 86039020 VOYAGER E 08/20/07...
  • Page 25 WASHER, 1/4 ID X 5/8 OD SS 86087630 73876 SPACER, .50OD X .31 ID X .188L 86279020 87026 WASHER, #6 EXT TOOTH LCK 86275250 70401 SCREW, 4-40 X 1.25 PHMS 86243640 500582 LABEL, SPEED TACHOMETER 86243650 500583 LABEL, VGR SPEED CONTROL 86039020 VOYAGER E 08/20/07...

  • Page 26: Drive Assembly

    DRIVE ASSEMBLY 38,39 86039020 VOYAGER E 08/20/07...
  • Page 27 NUT, 1/4-28 HEX SS 86272280 66116 PIN, CLEVIS 1/4” X 3/4” PLTD 86276260 70617 SCREW, 1/4-28 X 1 HHCS 86089330 78359 TUBE, 13/32 X .049W X 1.56I CRS 86250630 64090 PULLEY, 2.88 X 2.25 X .40 CABLE 86039020 VOYAGER E 08/20/07...

  • Page 28: Brush Assembly

    BRUSH ASSEMBLY MAIN FRAME (REF.) 27 28 TENSION PULLEY ASSEMBLY BRUSH ASSEMBLY MOUNTED TO FRAME 25 18 86039020 VOYAGER E 08/20/07...
  • Page 29 SET SCREW, 10-32 X 1/4 KCP 86226840 73307 SPRING, COMP .88D X 1.46 X 1.00W 86274140 70104 SCREW, 3/8-16 X 3/4 BHMS 86081690 62820 PLATE, VGR PULLEY 86000900 09019 BEARING, 1.125ODX.500IDX.375 86272760 67093 RING, 1.12 INT SNAP 86039020 VOYAGER E 08/20/07...

  • Page 30: Pump, Manifold And Vac Assemblies

    PUMP, MANIFOLD AND VAC ASSEMBLIES FROM #8 ABOVE 86039020 VOYAGER E 08/20/07...
  • Page 31 70253 SCREW, 10-32 X 1.25 PHMS 86273750 70011 SCREW, 1/4-10 X 5/8 HHCS SS 86026960 53785 VAC MOTOR ASM, 115V VGRE 86135340 14258 BRUSH SET, 120V 5.7 VAC AMETEK 86161630 12-800398 HOSEBARB "Y" 3/8 ALL NYLON 86039020 VOYAGER E 08/20/07...

  • Page 32: Rear Tower Mechanical Assembly

    REAR TOWER MECHANICAL ASSEMBLIES VIEW: RIGHT SIDE VIEW: LEFT SIDE OF OF REAR PANEL REAR PANEL REF. REF. REF. REF. REF. REF. REF. 5 REF. REF. REF. FRAME REF. NOTE: See page 4-3 for micro switch replacement. 86039020 VOYAGER E 08/20/07...
  • Page 33 86274940 70329 SCREW, 1/4-20 X 3/4 86076540 38280 HANDLE, BELT TENSION VGRE 86069100 140286 BRKT, LIFT LEVER HANDLE 86238310 36133 GRIP, 3/16” X 1.0” FLAT BAR 86278250 70296 SHOULDER BOLT, 5/16 OD X 1/2 L 86039020 VOYAGER E 08/20/07 5-10...

  • Page 34: Rear Tower Valve, Electrical Assemblies

    REAR TOWER VALVE, ELECTRICAL ASSEMBLIES REAR TOWER (REF.) HANDLE LOCK DETAIL VALVE ASSEMBLY PARTS BREAKDOWN 86039020 VOYAGER E 08/20/07 5-11...
  • Page 35 NUT, 6-32 W/STAR WASHER 86001240 14020 TERMINAL BLOCK, 115V (3-4-3) 86006350 67029 RECTIFER, 115V 86278300 70488 SHOULDER BOLT, 5/16 OD X 3/4 L 86005020 51184 LOCK, HANDLE ADJ. 86010650 87018 WASHER, #10 X 9/16 OD 86039020 VOYAGER E 08/20/07 5-12...
  • Page 36 REAR TOWER VALVE, ELECTRICAL ASSEMBLIES PROPEL HANDLE ASM. CONTROLLER BOARD 86039020 VOYAGER E 08/20/07 5-13...
  • Page 37 TUBE, VGR HANDLE ADJ. 86002380 20046 CLAMP, 2.25” WORM GEAR 86270880 57032 NUT, 3/8-16 SERRATED FLG. PLT. 86008650 80604 COTTER, 1/4” RING 86243450 500549 LABEL, CONTROL PANEL 86243430 500547 LABEL, CIRCUIT BREAKER 86243460 500550 LABEL, REAR COVER 86039020 VOYAGER E 08/20/07 5-14...

  • Page 38: Vac Shoe Assembly

    VAC SHOE ASSEMBLY NOTE: #24 SPRINGS ATTACH TO #17 EYEBOLT. VAC SHOE ASM. (REF) REAR MAIN FRAME GREASE 86039020 VOYAGER E 08/20/07 5-15...
  • Page 39 RD, 1/4-28 X 2-1/2 SST 86270870 57029 NUT, 1/4-28 HEX SS 86226340 14029 BALLJOINT ASM, 1/4-28 HD 86255060 73426 SPRING, EXT. .43D X 2.50L X .047W 86231380 14820 BUSHING, FLANGED 3/4 ID X 7/8 OD 86039020 VOYAGER E 08/20/07 5-16...

  • Page 40: Tank Assembly

    TANK ASSEMBLY 32 AB 31 AB 13 AB 86039020 VOYAGER E 08/20/07 5-17...
  • Page 41 WASHER, #10 LOCK EXT STAR 86076820 40053 HOSEBARB, SOL. HOSE MTG 86271680 57236 NUT, 10-32 HEX NYLOCK BLK 86281580 39451 HOSE 3/8 NYLOBRAID X 11 86006600 70114 SCR, #10 X 3/4 TYPE B 86082940 66380 SPACER PLATE 86039020 VOYAGER E 08/20/07 5-18...

  • Page 42: Dome And Float Assemblies

    DOME AND FLOAT ASSEMBLIES VIEW: HARDWARE MOUNTED INSIDE OF TANK FLOAT ASM. (REF. #13) 86039020 VOYAGER E 08/20/07 5-19...
  • Page 43 57044 NUT, NYLON 3/8 NPT 86068740 140193 BRACKET, VGRE FLOAT 86270800 57104 NUT, 10-24 W/ STAR WASHER 86236390 34305 FLOAT, SHUT OFF OPEN 86279290 87131 WASHER, #80R 310 FLAT W/NEO. 86198450 20005 CLAMP, 5/16 NYLON 86039020 VOYAGER E 08/20/07 5-20...

  • Page 44: Wiring Diagram

    PRV NO. 880180 86261350 PRV NO. 78373 86261510 PRV NO. 880185 86266900-PRV NO. 880095 86261520 PRV NO. 880186 BRUSH/WATER RELAY 86251380 PRV NO. 67389 86267060 PRV NO. 880194 86268080 PRV NO. 88051 86268510 PRV NO. 88345 2-21 86039020 VOYAGER E 08/20/07...

  • Page 45: Suggested Spare Parts

    PRV NO. DESCRIPTION NOTES: FROM SPOTTING WAND 86000050 86000600 89226 DELUXE PROFESSIONAL WAND 86000020 HAND TOOL DELUXE HAND TOOL KIT 86000010 DHTK 86000000 DELUXE DRY HAND TOOL 86041180 EXTRACTION SPRAY WAND 86041190 FASTRACTION SPRAY WAND 86039020 VOYAGER E 08/20/07 5-22...
  • Page 46 NOTES 86039020 VOYAGER E 08/20/07 5-23...

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Vgre-10086090

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