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MODEL
POWER SOURCE
VGR2
BATTERY
Ending with Serial# 1000081027
DD
Antes de usar la maquina lea atentamente el libro de instrucciones.
Lire attentivement le mode d'emploi avant la mise en service de la machine.
Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.
VGR2 98448 02/11/02
Read instructions before operating the machine.
Leggere queste istruzioni prima di usare la macchina
®
.
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Table of Contents
Related Manuals for Windsor VOYAGER 2
Summary of Contents for Windsor VOYAGER 2
- Page 1 MODEL POWER SOURCE VGR2 BATTERY Ending with Serial# 1000081027 ® Read instructions before operating the machine. Antes de usar la maquina lea atentamente el libro de instrucciones. Lire attentivement le mode d’emploi avant la mise en service de la machine. Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.
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Page 2: Table Of Contents
SERIAL NUMBER - ____________________________ SALES REPRESENTATIVE - ____________________ DISTRIBUTOR NAME - _________________________ OPERATIONS GUIDE NUMBER – 98848 Copyright 1996 Windsor Industries, Printed in U.S.A. TABLE OF CONTENTS Data Log / Table of Contents ....... 2 Drive and Brush Assembly........14 Technical Specifications ........ -
Page 3: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM MEASURE Electric Propelling Motor (1)-1/4 hp DC (186 watts) with solid state variable speed forward and reverse with safety shut-off. Electric Vacuum Motors (2)- 3 stage, 1.3 hp (970 watts), 5.7 inch (14.5cm) diameter motors in parallel, provide 152 cfm (4.25m/min.), 74 inches (188 cm) water lift total. - Page 4 IMPORTANT SAFETY INSTRUCTIONS When using a battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Do not use outdoors or expose to moisture. Do not operate in standing water.
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Page 5: Battery Installation & Removal
WORK. REMOVAL OF BATTERIES BEFORE REMOVING BATTERY TRAY PLEASE FOLLOW THE INSTRUCTION SHEET 98439. If you did not receive this sheet please contact Windsor Industries for this instruction sheet. FOLLOW PROCEDURES CAREFULLY, BE SURE TO KEEPS HANDS AND CAUTION: FEET 1. -
Page 6: Battery Information
BATTERY INFORMATION BATTERY CHANGING PROCEDURE: VIEW: Looking down on machine. Charge the batteries once battery level indicator is near the level “0”. Do not let the batteries NOTE: Following you will completely drain before changing. Avoid charging find the recommended the batteries before the amber light comes on. -
Page 7: Operation Controls
OPERATION CONTROLS SEE BELOW 1. Brush Height Adjustment. Raises and adjusts the height if the brush. 2. Vac Shoe Lift Lever. Lifts the vac shoe up or down and switches vac motor off and on. 3. Battery Charge Meter. Indicates the level of charge that the batteries are holding. -
Page 8: Operations
OPERATIONS Fill the solution tank to the desired level according to the marked gauge on the clear hose on the right side of the tank. TOP VIEW OF TANK DO NOT FILL PAST THE INLET LIP. CAUTION: SOLUTION TANK RECOVERY TANK IF A BUCKET IS USED TO FILL THE TANK, BE SURE IT IS CLEAN. -
Page 9: Accessory Tools And Maintenance
ACCESSORY TOOLS & MAINTENANCE ACCESSORY 1. Attach the auxiliary solution hose to the output nipple A. 2. Disconnect hose at vac shoe using and connect vac hose using coupler (22071) that is included with Voyager machine. 3. Turn the solution control valve B to 4. - Page 10 ACCESSORY TOOLS & MAINTENANCE ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO FERFORM THE WARNING: REPAIRS. Remove the batteries (using the “Battery Cart” if available) before making any adjustments or repairs to the Voyager2. WHEN REPLACING THE ELECTRICAL PARTS REFER TO THE MACHINE CAUTION: WIRING DIAGRAM FOR PORPER CONNECTIONS.
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Page 11: Maintenance
MAINTENANCE MANIFOLD / SPRAY JETS To prevent clogged jets due to alkaline build-up, the spray system should be flushed with 1 gallon of clean hot water at the end of each work day. The VOYAGER2 is equipped with “quick change” jets that can be easily removed for cleaning. -
Page 12: Propel Handle Assembly
PROPEL HANDLE ASSEMBLY VIEW: CONNECTION DETAIL Color AWG Position Blue Black Brown 20 Orange 20 White 20 98448 11/8/00... - Page 13 PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 27551 COVER, PROPEL HANDLE 70406 SCREW, 10B X 3/8 PHSM BLK 87018 WASHER, #10 X 9/16 OD 57236 NUT, 10-32 HEX NYLOCK BLK 71116 SUPPORT, LEVER PIVOT 67271 ROD, HANDLE LEVER PILOT 51186 LEVER, PROPEL CTRL HANDLE 66184...
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Page 14: Drive And Brush Assembly
DRIVE & BRUSH ASSEMBLY 98448 7/1/97... - Page 15 DRIVE BRUSH ASSEMBLY PART SERIAL NO. DESCRIPTION NOTES: FROM 89078 WHEEL, 10” X 2 –1/2” BORE 81003 FLANGETTE, 1” BEARING PAIR 70305 SCREW, 5/16-18 X 3/4 HHCS 57113 NUT, 5/16-18 NYLOCK PLTD 81002 BEARING, 1” BORE 29156 DIFFERNTIAL 48052 KEY, 1/4 X 1/4 X 2-1/2 87008 WASHER, 1/4 ID X 1-1/4 OD 41288...
- Page 16 PUMP, VAC, MANIFOLD & BRUSH MOTOR ASSEMBLIES Replacement of Motor brushes (#28) CAUTION: TURN POWER OFF. 1. Using a standard head screw driver, remove cap covering brush inlet. 2. Using a pair of needle nose pliers, gently remove brush (including spring) and replace with new part.
- Page 17 PUMP, VAC, MANIFOLD & BRUSH ASSEMBLIES PART SERIAL DESCRIPTION NOTES: 53622 MOTOR ASM, 36VDC VGR2 64022 PULLEY, POLY-V BELT 70074 SET SCREW, 10-32 X 1/4 KCP 99873 TAPE, 5/8 X 1/4 X 3” PORON 20005 CLAMP, 5/16 NYLON 70011 SCREW, 1/4-20 X 5/8 HHCS 70088 SCREW, 10-32 X 1/2 PPHMS 57104...
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Page 18: Rear Tower Electrical Assemblies
REAR TOWER ELECTRICAL ASSEMBLIES DETAIL “A” REAR TOWER CUTAWAY NOTE: SUPPLIED WITH RELAY REF. 84140 – VAVLE ASM. PARTS BREAKDOWN TO #*45 PAGE TO #*38 PAGE SUPPLIED W/ VALVE ASM. INSTALLED ON OUTSIDE OF SEE DETAIL “A” COVER. NOTES: LOCATE @ PORT MARKED “P” OR “2” LOCATE @ PORT MARKED “A”... - Page 19 REAR TOWER ELECTRICAL ASEMBLIES PART SERIAL DESCRIPTION NOTES: 40038 HOSEBARB, 1/4 MPT X 3/8 H 45DEG. 51184 LOCK, HANDLE ADJ. 57125 NUT, 5/16-24 HEX JAM 62561 PLATE, NEGATIVE POST 67005 RIVET, 1/8 OD WHT AL 70162 SCREW, 10-32 X 3/8 PHMS SS 70228 SCREW, 10-32 X 1/4 PHMS SS 70289...
- Page 20 HANDLE, MIRCOSWITCH AND CABLE ASSEMBLIES VIEW: LEFT SIDE OF VIEW: RIGHT SIDE REAR PANEL OF REAR PANEL SHOWN. REF. REF. REF. REF. REF. REF. REF. REF. REF. REF. BRUSH HOUSING REF. BRUSH & REVERSE SWITCH NOTE: FOR BRUSH AND REVERSE SWITCHES, ALIGN THE TWO SWITCHES AND CHECK TO SEE THAT THE ACTUATOR TABS ARE EVEN TO WITHIN 1/16 INCH.
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Page 21: Handle, Microswitch And Cable Assemblies
HANDLE, MICROSWITCH & CABLE ASSEMBLIES PART SERIAL DESCRIPTION NOTES: 48030 KNOB, PT17/20 BLACK 38186 HANDLE, BRUSH/VAC CONTROL 27559 CLEVIS, 3/8-16 UNC ROD END 51170 LEVER ASM, HANDLE PIVOT 70117 SHOULDER BOLT, 5/16 OD X 1.0 L 73220 SPACER, EPB CABLE/CASE HARD 87013 WASHER, 1/4 ID X 5/8 OD SS 87025... -
Page 22: Control Panel Assemblies
CONTROL PANEL ASSEMBLY NOTE: HARDWARE SUPPLIED WITH METER. VGR2 98448 11/10/01... - Page 23 CONTROL PANEL ASSEMBLY PART SERIAL DESCRIPTION NOTES: 27710 COVER, REAR VOYAGER 2 TRIMMED 54144 METER, 36V BATTERY CHARGE LEVEL 72130 SWITCH, SPST 2-POSITION ROCKER 70056 SCREW, 6-32 X 1/2 PPHMS 67005 RIVET, 1/8 OD WHT AL 57109 NUT, 7/16-28 PANEL...
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Page 24: Vac Shoe Assembly
VAC SHOE ASSEMBLY NOTE: #24 SPRINGS ATTACH TO #17 EYEBOLT. VAC SHOE ASM. (REF) REAR MAIN FRAME GREASE VGR2 98448 7/1/97... - Page 25 VAC SHOE ASSEMBLY PART SERIAL DESCRIPTION NOTES: 70351 SCREW, 10-32 X 3/8 HHTR W/ STAR 62391 PLATE, VAC SHOE COVER 35124 GASKET, VGR VAC SHOE PLATE 85031 VAC SHOE, VGR2 28” 87003 WASHER, 3/8 ID X 7/8 OD SS 89059 WHEEL, PT20 SQUEEGEE BUMPER 70368 SCREW, 3/8-16 X 1-3/4 HHCS...
- Page 26 TANK, COVER & HARDWARE ASSEMBLY VIEW: INSIDE REAR OF TANK *FLOAT ASM. P/N 34300 47 34 13AB TO #18 PAGE 14 *NOTE: BELT GUARD SCREWS FASTEN VGR2 98448 9/10/99...
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Page 27: Tank, Cover And Hardware
TANK, COVER AND HARDWARE PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 75208 TANK ASM., VGRB W/ DIAPHRAGM 27472 COVER, LEFT TANK VGRB 27673 COVER, BELT GUARD VGRB 27684 COVER, BATTERY COMP. 27473 COVER, RIGHT SIDE TANK 28054 DOME, VOYAGER TANK 27557 COVER, SIGHT WINDOW 35199... -
Page 28: Wiring Diagram
WIRING DIAGRAM VOYAGER 2 98448 11/8/00... -
Page 29: Warranty
If proof of purchase cannot be identified, the warranty start date is 90 days after date of sale to an authorized Windsor distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.