Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Agilent Technologies Medalist i3070 Series
Summary of Contents for Agilent Technologies Medalist i3070 Series
- Page 1 Medalist i3070 Series 5i Inline ICT System System Installation...
- Page 2 Agilent disclaims all practice, or the like that, if not correctly Agilent Technologies, Inc. as governed by warranties, either express or implied, with performed or adhered to, could result in United States and international copyright...
-
Page 3: Table Of Contents
Site Preparation Site Preparation Process and Responsibilities Structural Requirements Floor Space Requirements Moving Access Requirements Power Requirements Medalist i3070 Series 5i Main Power Medalist i3070 Series 5i PDU Mains Disconnect Power Cord Compressed Air Requirements SMEMA Communication Uncrating the System... -
Page 4: Legal Notices, Warranty, And Safety
Warranty The material contained in this documentation is subject to change without notice. Agilent Technologies makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Agilent Technologies shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. - Page 5 Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227- 19(c)(1- 2) (June 1987). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227- 14 (June 1987) or DFAR 252.227- 7015 (b)(2) (November 1995), as applicable in any technical data.
- Page 6 Fuses For continued protection against fire, use only fuses with the required rated current, voltage, and specified type (normal blow, time delay, etc.) Do not use repaired fuses or short- circuited fuse holders. To do so could cause a shock or fire hazard.
- Page 7 Example: The system is connected to a source whose output is set for 50 Vrms. The source could be set for as high as 300 Vrms, intentionally or unintentionally. Therefore, the external wiring connected between this source and the system must be rated for 300 Vrms.
-
Page 8: Emergency Stop
Table 1 Warning Labels on System Label Description WARNING: Pinch Hazard Do not touch the equipment while it is running. Keep hands away from the indicated areas to avoid pinched fingers. Emergency Stop In case of emergency, press the red Emergency Stop switch (Figure 1) to cut off power to the system. -
Page 9: Site Preparation
Medalist i3070 Series 5i Inline ICT System System Installation Site Preparation Site Preparation Process and Responsibilities Structural Requirements Power Requirements Compressed Air Requirements SMEMA Communication This chapter describes the requirements for installation of the Medalist i3070 Series 5i system. Please read it carefully and follow the... -
Page 10: Site Preparation Process And Responsibilities
Site Preparation Process and Responsibilities Table 1 Site Preparation Process Agilent’s Responsibilities Customer’s Responsibilities Site Preparation Visit You are responsible for all site construction and maintenance. You are also responsible for obtaining any building permits and licenses The Agilent representative will help you understand what you will need required by local laws and regulations. - Page 11 Table 1 Site Preparation Process Agilent’s Responsibilities Customer’s Responsibilities Installation An Agilent representative will complete the system installation. Installation includes unpacking the smaller boxes, connecting cabling, starting the system, and performing a complete system verification. Other Matters • Insurance – The system is insured by Agilent until it is delivered to •...
-
Page 12: Structural Requirements
Medalist i3070 Series 5i 1231 mm (49”) Minimum 820 mm 850 mm (32.5”) (33.5”) Monitor and Recommended Clearance Keyboard 1000 mm (40”) * Location shown for left-to-right configuration. Connections are at the right side for right-to-left configuration. Medalist i3070 Series 5i System Installation... - Page 13 Medalist i3070 Series 5i Medalist i3070 Series 5i Left-to-Right Configuration Right-to-Left Configuration Board Flow Board Flow Access Access Dimensions of the Medalist i3070 Series 5i Table 2 Medalist i3070 Series 5i Dimensions and Weight Ref* Dimension Measurement Width 1203 mm (48”) Depth (with arm straight) 1231 mm (49”)
- Page 14 Site Preparation Figure 3 Top and Front Views Left-to-Right Configuration Right-to-Left Configuration Medalist i3070 Series 5i System Installation...
-
Page 15: Moving Access Requirements
Moving Access Requirements Space for Moving The Medalist i3070 Series 5i will be crated for delivery. The crated system requires a vertical clearance of at least 1500 mm (75”) and a horizontal clearance of at least 1730 mm (56”) in all areas. -
Page 16: Power Requirements
Site Preparation Power Requirements • Medalist i3070 Series 5i Main Power • Medalist i3070 Series 5i PDU • Mains Disconnect • Power Cord The system power and PDU must be factory configured to match the power at the customer site. This is done prior to delivery and installation at the customer site. -
Page 17: Medalist I3070 Series 5I Pdu
The E1135 PDU is connected via a 3- phase AC terminal block wired out from the system main power. Figure 4 PDU (Power Distribution Unit) 3-phase AC Terminal Block Rear View Mains Disconnect Switch Medalist i3070 Series 5i System Installation... -
Page 18: Mains Disconnect
• Be rated for a minimum of 10,000 Amperes Interrupting Capacity (AIC) if used on a 200–240 volt circuit, or 14,000 AIC if used on a higher voltage circuit. Figure 5 Wiring Diagram for Customer Site Medalist i3070 Series 5i System Installation... -
Page 19: Power Cord
Site Preparation Power Cord The power cord to the Medalist i3070 Series 5i depends on the country where the system will be installed: • International (E1135- 61610): Uses 5x6 mm2 5- conductor cord with a IEC 60309 plug and mating receptacle. - Page 20 Site Preparation Figure 8 North America 3-phase systems Medalist i3070 Series 5i System Installation...
-
Page 21: Compressed Air Requirements
Site Preparation Compressed Air Requirements The Medalist i3070 Series 5i uses compressed air to pressurize air cylinders that actuate the fixture drawer and fixture pull- down towers. The pull- down towers pull and hold a fixture down onto the testhead, enabling contact between the pins on the fixture and the spring- loaded interface pins in the testhead. -
Page 22: Smema Communication
SMEMA Communication The communication interface between adjacent machines is provided by a SMEMA- compliant protocol, allowing the Medalist i3070 Series 5i to integrate directly into printed circuit assembly manufacturing process. 14 way AMP sockets are provided at the rear of the system to connect to the upstream and downstream systems. - Page 23 Good Board Available For Output signals from ICT system. Downstream ICT system forces these signals to low when it ready to transfer the board with status to downstream system. DBAB Bad Board Available For Downstream Medalist i3070 Series 5i System Installation...
- Page 24 4 After the board exits the ICT system, ICT system opens DBAG or DBAB relay after a 500 ms delay. 5 Downstream system opens DSB relay when the board is in the downstream system. Usually the transfer is initiated by the ICT system. NOTE Medalist i3070 Series 5i System Installation...
-
Page 25: Uncrating The System
Medalist i3070 Series 5i Inline ICT System System Installation Uncrating the System Overview Uncrating Procedure... -
Page 26: Overview
Uncrating the System Overview To uncrate the Medalist i3070 Series 5i system you will need a space approximately 2.5 m (8 feet) by 4 m (13 feet). Save all packaging materials in case the system is to be reshipped or NOTE moved to another site. -
Page 27: Handling Guidelines
Failure to meet the above requirements could result in serious injury WARNING to personnel and/or damage to the Medalist i3070 Series 5i system. General Handling Guidelines • Do not carry or lift the system by its doors or any openings in the covers. -
Page 28: Uncrating Procedure
Front view of crated system on pallet Front wall removed 2 Remove the bolts along the bottom of the rear and side walls. Bolts Rear and side walls At least two people are required for the next step. WARNING Medalist i3070 Series 5i System Installation... - Page 29 Wear eye protection and be very careful when cutting the straps. Cut the poly straps 5 Release the bolts to remove the following from the pallet: a Front support b Front stopper c Back stopper Medalist i3070 Series 5i System Installation...
- Page 30 Remove the plastic wrap from the system before moving the system to CAUTION a static sensitive area. 8 Move the system to the site where it will be installed, or to a safe storage area. An Agilent representative will complete the installation. Medalist i3070 Series 5i System Installation...
-
Page 31: Installing The System
Medalist i3070 Series 5i Inline ICT System System Installation Installing the System Installation Overview Open the Shutters Release the Press Safety Locks Install the Tower Light Connect Compressed Air Supply Connect SMEMA Cables Adjust Conveyor Height and Alignment Power Up and Verify the System... -
Page 32: Installation Overview
Release the Press Safety Locks Install the Tower Light Connect Compressed Air Supply Connect SMEMA Cables Adjust Conveyor Height and Alignment Power Up and Verify the System Connect to the Network Install the Barcode Reader (Optional) Medalist i3070 Series 5i System Installation... -
Page 33: Open The Shutters
Installing the System Open the Shutters Open the shutters on both sides of the Medalist i3070 Series 5i to allow board access. Loosen the screws to slide the shutters to the required position. Then tighten the screws to secure the shuttters. -
Page 34: Release The Press Safety Locks
Press Bracket Take care not to drop the screws into the testhead, which may cause a CAUTION short circuit or damage the cards in the testhead. 3 Remove the press bracket on the other side. Medalist i3070 Series 5i System Installation... - Page 35 Front Hook Locked Rear Hook Locked Make sure power to the system is off before unlocking the press CAUTION hooks. Push each hook clockwise to unlock it. Unlocked Medalist i3070 Series 5i System Installation...
-
Page 36: Install The Tower Light
Be careful not to drop any of the screws and washers into the system. CAUTION 3 Gently push the connectors and cable into the system. 4 Align the mounting holes and secure the tower light with the screws. Medalist i3070 Series 5i System Installation... -
Page 37: Connect Compressed Air Supply
Installing the System Connect Compressed Air Supply 1 Connect the air supply with a flexible line directly to the connector labeled MAIN AIR SUPPLY on the Medalist i3070 Series 5i system. MAIN AIR SUPPLY Rear View 2 Turn on the air regulator. -
Page 38: Connect Smema Cables
SMEMA Connectors Rear View Adjust Conveyor Height and Alignment Conveyor Height Adjust the height of the Medalist i3070 Series 5i conveyor to the site requirements, using the six adjustable feet. Medalist i3070 Series 5i System Installation... - Page 39 Transport Height To facilitate the smooth transfer of PCBs, it is suggested that the height of the upstream conveyor be slightly higher than the downstream conveyor. 1 Place a board on each conveyor. Medalist i3070 Series 5i System Installation...
-
Page 40: Power Up And Verify The System
2 Connect the power cable from the system to the power source. 3 Ensure that the Emergency Stop switch is not activated. 4 Ensure that all the doors are closed. 5 Turn ON the Mains Disconnect Switch (Figure 13). Medalist i3070 Series 5i System Installation... - Page 41 Installing the System Figure 13 Powering Up Mains Disconnect Switch Nameplate Rear View Main Power Switch Reset Button PDU On/Off Switch Controller Medalist i3070 Series 5i System Installation...
- Page 42 2 Change Manual Intervention to Yes (press Next Value). Do not press Save Config as that will make the Manual Intervention NOTE selection permanent. 3 Run Full Diagnostics. 4 Verify that there are no errors. Medalist i3070 Series 5i System Installation...
-
Page 43: Connect To The Network
1 Connect the LAN cable from the RJ45 coupler at the rear of the controller pod to the site network. RJ45 Coupler Rear View 2 Configure the network. Instructions for network configuration can be found in System Administration in the online help. Medalist i3070 Series 5i System Installation... -
Page 44: Install The Barcode Reader (Optional)
3 Secure the barcode reader to the holder plate with two screws. Then attach the holder to the arm. 4 Connect the USB cable from the barcode reader to a USB port on the controller. 5 Adjust the position of the barcode reader as required. Medalist i3070 Series 5i System Installation... - Page 46 © Agilent Technologies, Inc. 2013 Printed in Malaysia First edition, November 2013 E9988-96004...