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Endress+Hauser RMM621 Operating Instructions Manual

Pump manager
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Operating Instructions
RMM621
Pump Manager
BA227R/09/en/04.06
71020746
SW version
1.00.00

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  • Page 1 Operating Instructions RMM621 Pump Manager BA227R/09/en/04.06 71020746 SW version 1.00.00...
  • Page 2 Brief operating instructions Brief operating instructions For quick and easy commissioning: → Page 4 Safety instructions ⇓ → Page 7 Installation ⇓ → Page 9 Wiring ⇓ → Page 19 Display and operating elements ⇓ → Page 23 Commissioning Quick start via the navigator to device configuration for standard operation. Device configuration - explanation and use of all configurable device functions with the associated value ranges and settings.

  • Page 3: Table Of Contents

    Table of contents Table of contents Safety instructions ....4 Technical data ....66 Designated use .

  • Page 4: Safety Instructions

    Safety instructions Safety instructions Safe operation of the Pump Manager is only guaranteed if these Operating Instructions have been read and the safety instructions have been observed. Designated use The Pump Manager is used to control pumps. The input values and calculated values can be stored in the device and evaluated at a later time either at the device or by means of an external system.

  • Page 5: Notes On Safety Conventions And Icons

    Safety instructions Notes on safety conventions and icons The safety instructions in these Operating Instructions are labeled with the following safety icons and symbols: Warning! This symbol draws attention to activities or procedures that can lead to injuries to persons, to a safety risk or to destruction of the device if not carried out properly.

  • Page 6: Identification

    The correct device? Please compare the order code on the nameplate of the device to the code on the delivery note. G09-RMM621ZZ-18-10-xx-xx-000 Fig. 1: RMM621 nameplate Order code Serial number Scope of delivery The scope of delivery of the device comprises: •...

  • Page 7: Installation

    Installation Installation Installation conditions The permitted ambient temperature (see "Technical Data" Section) must be observed when installing and operating. The device must be protected against the effects of heat. 3.1.1 Dimensions Observe the device length of 135 mm (5.31 in) (corresponds to 8TE). More dimensions can be found in the "Technical Data"...

  • Page 8: Post-Installation Check

    Installation 3.2.1 Installing extension cards You can equip the device with various extension cards. A maximum of three slots are available in the device for this. The slots for the extension cards are marked with B, C and D (→ Fig. 3) on the device.

  • Page 9: Wiring

    Wiring Wiring Quick wiring guide G09-RMM621xx-04-10-06-en-001 Fig. 4: Slot assignment (basic unit) Terminal assignment Terminal (item no.) Terminal assignment Slot Input + 0/4 to 20 mA/PFM/pulse input 1 A top, front (A I) Current/PFM/pulse input 1 Ground for 0/4 to 20 mA/PFM/pulse input Sensor power supply ground 1 24 V sensor power supply 1 + 0/4 to 20 mA/PFM/pulse input 2...

  • Page 10: Connecting The Measuring Unit

    Wiring Terminal (item no.) Terminal assignment Slot Input + 0/4 to 20 mA/pulse output 1 E bottom, rear (E IV) Current/pulse output 1 - 0/4 to 20 mA/pulse output 1 + 0/4 to 20 mA/pulse output 2 Current/pulse output 2 Note! - 0/4 to 20 mA/pulse output 2 Ethernet, if the Ethernet option has been...
  • Page 11 Wiring Fig. 5: Power supply connection 4.2.2 Connecting external sensors Note! Active and passive sensors with analog, PFM or pulse signal can be connected to the device. Active sensors Connection method for an active sensor (i.e. external power supply). Fig. 6: Connecting an active sensor, e.g.
  • Page 12 Wiring Passive sensors Connection method for sensors which are supplied with power by means of the sensor power supply integrated in the device. Fig. 7: Connecting a passive sensor, e.g. to input 1 (slot A I). Item 1: pulse signal Item 2: PFM signal Item 3: 2-wire transmitter (4-20 mA) Item 4: passive sensor connection, e.g.
  • Page 13 Wiring E+H-specific devices Flow sensors with PFM output Note! Set the Prowirl measuring device to PFM output (→ FU 20: ON, Flow sensor with open collector output Note! Select an appropriate dropping resistor R, so that I = 20 mA is not exceeded.
  • Page 14 • PROFIBUS connection: Optional connection of Pump Manager to PROFIBUS DP via the serial RS485 interface with the external module HMS AnyBus Communicator for Profibus (see 'Accessories'). • Optional: Ethernet connection • M-Bus connection: Connection of the RMM621 Pump Manager with an M-Bus system. Fig. 9: Interface connection...
  • Page 15 Wiring 4.2.4 Extension card connection Fig. 10: Extension card with terminals Terminal assignment of Universal extension card (RMM621A-UA); with intrinsically safe inputs (RMM621A-UB) Terminal (item no.) Terminal assignment Slot Input and output 24 V sensor power supply 1 B, C, D top, front Current/PFM/pulse input 1 (B I, C I, D I) Sensor power supply ground 1...
  • Page 16 Wiring Terminal assignment of Digital extension card (RMM621A-DA); with intrinsically safe inputs (RMM621A-DB) Terminal (item no.) Terminal assignment Slot Input and output B, C, D top, front Digital inputs E1 to 3 (B I, C I, D I) Signal ground E1 to 3 B, C, D top, rear Digital inputs E4 to 6 (B II, C II, D II)
  • Page 17 Wiring Installation/dimensions Mounting instructions: • The mounting location must be free from vibrations. • The permitted ambient temperature during operation is -20 to +60°C. • Protect the device against the effects of heat. Procedure for panel mounting: Provide a panel cutout of 138+1.0 x 68+0.7 mm (as per DIN 43700), the installation depth is 45 mm.

  • Page 18: Post-Connection Check

    Wiring Post-connection check After completing the device's electrical installation, carry out the following checks: Device status and specifications Notes Is the device or cable damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the information on the nameplate? 90 to 250 V AC (50/60 Hz) 20 to 36 V DC 20 to 28 V AC (50/60 Hz)

  • Page 19: Operation

    Operation Operation Display and operating elements Depending on the application and version, the Pump Manager offers a wide range of configuration options and software functions. Help text is available for nearly every operating item to assist when programming the device. This help text can be called up by pressing the "?" button. (The help text can be called up in every menu).

  • Page 20: Local Operation

    Operation 5.1.2 Key icons Key icon Function Change to submenus and select operating items. Edit and confirm configured values. Exit the current editing mask or the menu item currently active without saving any changes. ↑ Move the cursor up a line or a character. ↓...

  • Page 21: Error Message Display

    Operation Notes • The cursor cannot be moved in the editing mode (see Fig. 15, graphic 2)! Use the Esc key to go to the previous window (see Fig. 15, graphic 1) to move the cursor to the character which should be changed.

  • Page 22: Communication

    Operation 5.3.2 Notice messages G09-RMM621ZZ-20-10-xx-en-015 Fig. 17: Display of notice messages A notice is signaled by an exclamation mark (!) in the display. It can also be signaled (as an option) by a color change and by displaying an alarm on the display. The exclamation mark is along the top edge of the display.

  • Page 23: Commissioning

    Commissioning Commissioning Function check Make sure that all post-connection checks have been carried out before you commission your device: • See Section 3.3 'Post-installation check' • Checklist Section 4.3 'Post-connection check' Switching on the measuring device 6.2.1 Basic unit Once the operating voltage is applied, the green LED (= device operating) lights up if no fault is present.

  • Page 24: Device Configuration

    Commissioning Error messages After switching on or configuring the device, the message "Communication problem" appears briefly on the remote display/operating unit until a stable connection has been established. If this error message is displayed during operation, please check the wiring and ensure that the baudrate and the unit address match the device.
  • Page 25 Commissioning Function (menu item) Description Group For selecting individual groups with display values. Display For alternating the group display, setting in the Setup menu "Display". Error list For quickly finding current device errors. Counter val For reading and resetting all totalizers. Menu Main menu for configuring the device.
  • Page 26 Commissioning Setup É Basic setup Function (menu item) Parameter setting Description Date-Time Date DD.MM.YY For configuring the current date (country-specific). DD.MM.YY Note! Important for summertime/wintertime changeover Time SS:MM Current time for the real time clock of the device. Summertime/normal time changeover Changeover Off - Manual - Auto.
  • Page 27 Landline modem has been connected either in tone dialing method or in pulse dialing Modem (pulse) method, or a GSM modem is connected GSM terminal Port RS232 Which interface of the RMM621 the modem is connected to, a 2nd RS485 is optionally RS485 available regardless of the device configuration Front Baudrate 9600...
  • Page 28 Commissioning Function (menu item) Parameter setting Description Alarm response Fault category Default setup - Alarm response when process errors occur. As per the factory setting, all process errors are User defined signaled by a warning message. By selecting "User defined", additional operating items appear in the inputs and the application to assign a different fault category (fault message) to the individual process errors (see Section 5.3 ’Error message display’).
  • Page 29 Commissioning Setup É Inputs Note! Depending on the version, there are 4 (basic device, always available) to 10 (device extended with 3 analog cards) current, PFM and pulse inputs available in the Pump Manager for recording sensor signals. The number of possible digital inputs is dependent on the number of extension cards used: there are 6 additional digital inputs available per extension card used.
  • Page 30 Commissioning Function (menu item) Parameter setting Description Start value -999999.9 to 999999.99 Start value for the beginning of the measuring interval Note! Can only be selected for the current/voltage signal type. End value -999999.9 to 999999.99 End value for the end of the measuring interval Note! Can only be selected for the current/voltage signal type.
  • Page 31 Commissioning Function (menu item) Parameter setting Description Correction table Sampling point 1..x Where x is the number of rows in the table as specified in the "Number of rows" parameter. Points Used Please define your linearization point by entering a current value/measured value value Delete pair.
  • Page 32 Commissioning Digital inputs Function (menu item) Parameter setting Description DigitalIn 1 to 18 Identifier DigitalIn 1-18 Name of the digital input, e.g. 'Pump on' (max. 12 characters). Terminals None Defines the terminal for connecting the digital signal. A-10; A-110; B-112; B-113; C-112;...
  • Page 33 Commissioning Setup É Outputs Analog outputs Please note that these outputs can be used as both analog and pulse outputs; the desired signal type can be selected for each setting. Depending on the version (extension cards), 2 to 8 outputs are available.
  • Page 34 Commissioning Pulse outputs The pulse output function can be configured with active, passive output or relay. Depending on the version, 2 to 8 pulse outputs are available. Function (menu item) Parameter setting Description Pulse outp 1 to 8 Identifier Pulse 1 to 8 An identifier can be assigned to the pulse output in question for a better overview (max.
  • Page 35 Commissioning Function (menu item) Parameter setting Description Pulse value 0.001 to 10000.0 Setting as to which value a pulse corresponds to (unit/ pulse). Note! The maximum possible output frequency is 50 Hz. The suitable pulse value can be determined as follows: Estimated max.
  • Page 36 Commissioning Digital outputs Depending on the version, 1 to 18 set points are available in the device. Function (menu item) Parameter setting Description Set point 1 to 18 Identifier Set point 1 to 18 An identifier can be assigned to the set point in question for a better overview (max. 12 characters).
  • Page 37 Commissioning Function (menu item) Parameter setting Description Sig. source List of the analog inputs, flow Signal sources for the selected set point. inputs, flow totals, pressure Note! inputs, level inputs Menu item only visible if (type of digital output = backup pump or set point), or (type of digital output = pump and pump flow = curve simultaneously).
  • Page 38 Commissioning Function (menu item) Parameter setting Description T b. 2 starts 0 to 99 What time has to elapse before a restart to avoid damage to the connected device (e.g. Default 0 min bearing damage by restarting in the no-load phase). Maintenance None Time between 2 startups of a connected device to avoid a pump jamming for example...
  • Page 39 Commissioning Setup É Application The device contains up to 3 pump controls which can be configured independently of one another. Here, 3 completely different control types can be selected. Function (menu item) Parameter setting Description Pump controls Pump control 1 to 3 Control type Unused Type of pump control: sequence-alternating (the pumps are used in sequence), alternating...
  • Page 40 Commissioning Function (menu item) Parameter setting Description Delta t1 -19999 - 99999 Time span that is used as the basis for determining the gradient Res. point 1 -19999 - 99999 Value that has to be undershot to deactivate the switch point again Not for gradient.
  • Page 41 Commissioning Function (menu item) Parameter setting Description Start conditions Sig. source List of all the analog inputs Condition that has to be met to start the pump control Start cond. - type 1 Lesser than Type of switch point Greater than Gradient Start cond.
  • Page 42 Commissioning Setup É Sig. intrpret Function (menu item) Parameter setting Description Interm. stat. Determines at the time intervals specified here the Min., Max., Mean values (applies to 1 min the entire device) for those channels whose storage has been set to "Yes" 2 min 3 min 4 min...
  • Page 43 Commissioning Setup É Display The device display can be freely configured. Up to 6 groups, each with 1 to 8 freely definable process values, can be displayed individually or alternately. G09-RMM621XX-20-10-xx-en-014 When displaying one to three values in a group, all the values are displayed with the name of the application and designation (e.g.
  • Page 44 Commissioning Setup É Communication An RS232 interface at the front and an RS485-interface at terminals 101/102 can be selected as standard. In addition, all process values can be read out via the PROFIBUS DP protocol. Function (menu item) Parameter setting Description RS232 Unit addr.
  • Page 45 Commissioning Setup É Service Service menu: Setup (all parameters) É Service. Function (menu item) Parameter setting Description Service code Preset Resets the device to the delivery status with the factory default settings (protected by service code). Note! This resets all the parameters you configured. Counter halt Should the counters (all counters) be stopped? Yes/No Reset counter...

  • Page 46: User-Specific Applications

    Commissioning User-specific applications 6.4.1 Configuration of the inputs G09-RMM621ZZ-19-10-00-en-004 Fig. 21: Configuration of the inputs Exit setup by repeatedly pressing the ESC Z key and confirming à the changes.
  • Page 47 Commissioning Configuration of the analog input • Select the signal type of the terminal to which the sensor is connected. Terminal: select A10(+) and connect transmitter to terminal A10(-)/A83(+) • Measured variable: choice between level, flow, pressure, user-defined (depends on selection, var. functions possible) •...
  • Page 48 Commissioning Configuration of the digital output G09-RMM621ZZ-19-10-00-en-005 Fig. 22: Configuration of the digital output Select • The kind of output (how should the device be used, e.g. as control output for a pump, as limit value, etc.) • Output on: relay (e.g. if a pump is to be switched via a relay) •...
  • Page 49 Commissioning • Counter intrpret.: yes = counter reading should be saved and be available for later evaluations, no = counter reading should not be saved • Simulation: off = digital output is not used for simulation Configuration of an elapsed hours counter •...
  • Page 50 The "counter intrpret" option can be activated for analog inputs (flow), digital inputs (pulse counters) and elapsed hours counters such that counter values can be saved and interpreted. The counter values are stored in the storage media of the RMM621 Pump Manager and can then be ®...
  • Page 51 Commissioning • Reset: no, intermediate evaluation, day, month, year, all counters are reset when ENTER is actuated G09-RMM621ZZ-19-10-00-en-008 Fig. 25: Configuration of the signal evaluation ® The configured signal evaluation can then be displayed at the device and via ReadWin 2000.
  • Page 52 Commissioning Step 2: selection of the configuration, whose archived measured values are to be read out G09-RMM621XX-20-10-xx-en-001 Step 3: display read-out measured values G09-RMM621XX-20-10-xx-en-002 Step 4: configuration of the output and selection of the desired values G09-RMM621XX-20-10-xx-en-002...
  • Page 53 Commissioning G09-RMM621XX-20-10-xx-en-004 Step 5: display of the read-out values as bar graph, measured value table and the accumulated events G09-RMM621XX-20-10-xx-en-008...
  • Page 54 Commissioning Display configuration G09-RMM621ZZ-19-10-00-en-010 Fig. 27: Configuration of alternating display Telealarm configuration G09-RMM621ZZ-19-10-00-en-011 Fig. 28: Telealarm configuration at the RMM621 onsite...
  • Page 55 • Number of attempts before the next participant is to be dialed. ® The same configuration using ReadWin 2000 is displayed below; the individual steps correspond to those of the "Telealarm configuration: at RMM621 on site" (→ Fig. 28) ® Telealarm configuration in ReadWin 2000 G09-RMM621XX-20-10-xx-en-009 ®...
  • Page 56 Commissioning G09-RMM621XX-20-10-xx-en-011 ® Fig. 30: Configuration of Telealarm for modem with pulse dialing in ReadWin 2000 G09-RMM621XX-20-10-xx-en-010 ® Fig. 31: Configuration of Telealarm for GSM terminal in ReadWin 2000...
  • Page 57 Commissioning The following illustrations describe how the connection is established: G09-RMM621ZZ-19-10-00-en-012 Fig. 32: Communication with cellular phone (SMS) via GSM modem (at RMM621) and SMS gateway, or modem of the service provider G09-RMM621ZZ-19-10-00-en-013 Fig. 33: Communication with cellular phone (SMS) via modem of the service provider...

  • Page 58: Maintenance

    Maintenance G09-RMM621ZZ-19-10-00-en-014 ® Fig. 34: Communication with PC (e.g. ReadWin 2000) Maintenance The device does not require any special maintenance and servicing work. Accessories Identifier Order code PC configuration software ReadWin® 2000 and serial configuration cable with RMM621A-VK 3.5 mm jack plug. Remote display for panel mounting 144 x 72 x 43 mm RMM621A-AA Protective housing IP 66 for top-hat rail devices...

  • Page 59: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting instructions Always begin troubleshooting using the following checklists if faults occur after commissioning or during operation. Different questions will guide you to the cause of the error and will suggest appropriate remedial action. System error messages Shown on display Cause Remedy Counter data error...

  • Page 60: Process Error Messages

    Troubleshooting Process error messages Shown on display Cause Remedy Config error: • Faulty or incomplete programming or loss of • Check whether all the necessary items are • Pressure calibration data defined with plausible values. • Analog flow! • Contradictory assignment of terminals (→...
  • Page 61 Troubleshooting Shown on display Cause Remedy Pump error at terminal xx Pump has assigned error digital input ("Pump Rectify error situation at the pump, i.e. ensure that alarm", "Pump not available" etc.). This input goes the condition for "Active" is reset again. Pump error to "Active", i.e.

  • Page 62: Telealarm Error Messages

    Troubleshooting Telealarm error messages Shown on display Cause Remedy TeleAlarm not active SMS was configured for the digital output/elapsed Configure telealarm in the basic settings hours counter etc. even though it is not possible to relay a telealarm since the telealarm is not present Message was not accepted by "network operator"...

  • Page 63: Spare Parts

    Troubleshooting Spare parts G09-RMM621ZZ-09-10-06-xx-000 Fig. 35: RMM621 spare parts Pos.-no. Designation Description Order code Front Front cover for version without display RMM621X-HA Front cover for version with display RMM621X-HB Housing Housing cpl.without front+3x dummy plug-in+3x plug-in RMM621X-HC frame for board...
  • Page 64 Terminal plug-in Ex RMx621,Input2,4-20mA 51005953 PFM, pulse, loop power; blue Connector 4pin RMM621 dig. input blue 51010521 Connector 4pin RMM621 dig. input gray 51010520 Connector 4pin RMM621 dig. input II blue 51010523 Connector 4pin RMM621 dig. input II gray 51010522...

  • Page 65: Return

    Troubleshooting Pos. no. 20 CPU board RMM621C- Version: Non-hazardous area ATEX version FM ASI I, II, III/1/ABCDEFG CSA (Ex ia) I, II, III/1/ABCDEFG Operating language: German English French Italian Spanish Dutch Unit software: Pump control package Pump control + Telealarm Special version to be specified Communication: 1x RS232+1x RS485...

  • Page 66: Technical Data

    Technical data Technical data 10.0.1 Input Measured variable Voltage (analog input), current (analog input), PFM, pulse, voltage (digital input) Input signal Any measured variables (e.g. flow, level, pressure, density), implemented as analog signal Measuring range Measured variable Input Current • 0/4 to 20 mA +10% overreach •...
  • Page 67 Technical data Connection with Power Input 1/2 Input 1/2 TPS Output 1/2 Interface TPS unit, Digital input terminal designation supply 0/4 to 20 mA/ unit 0 to 20 mA/pulse RS232/485 external (94/95/96) (L/N) PFM/pulse (82/81) or (132/131) or housing front or (92/91) (10/11) or (83/81)
  • Page 68 181/182 or 181/183): Max. output voltage 24 V DC ± 15% Impedance < 345 Ω Max. loop current 22 mA (at U > 16 V) • RMM621 Technical Data: ® HART communication is not impaired Number: 4 TPS in the basic device Max.
  • Page 69 Technical data RS485 • Connection: plug-in terminals 101/102 (in the basic unit) ® • Transmission protocol: (serial: ReadWin 2000; parallel: open standard) • Transmission rate: max. 57,600 baud Optional: additional RS485 interface • Connection: plug-in terminals 103/104 • Transmission protocol and transmission rate as standard interface RS485 10.0.7 Performance characteristics Reference operating...
  • Page 70 RS484 interface is made using the connecting cable (l = 3 m (9.8 ft)), which is included in the accessories kit. Parallel operation of the operating and display unit with a device- internal display in the RMM621 is possible.
  • Page 71 Technical data G09-RMM621XX-06-01-xx-xx-001 Fig. 38: Operating and display unit for panel mounting (available optionally or as accessory) p p l y 2+ l o o p Su o u n d p p l y Gr l o o p Su u l s e FM / I m p p p l y 1+...
  • Page 72 Technical data 10.0.12 Certificates and approvals CE mark The measuring system meets the legal requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Ex approval Information about currently available Ex versions (ATEX, FM, CSA, etc.) can be supplied by your E+H Sales Center on request.

  • Page 73: Appendix

    Appendix Appendix 11.1 List of abbreviations Abbreviation Meaning … temp. …temperature curr. current Gen. General Ch. Speed Change speed disp.+ackn. Display and acknowledge Event mess. Event message Unit adr. Unit address Unit ID Device designation High stat. High status horz. horizontal Circuit br.

  • Page 74: Index

    Index Index Active sensors ....... . . 11 Fault messages ....... . . 21 Alarm response .
  • Page 75 Index Set point ........36 Setup .
  • Page 76 www.endress.com/worldwide BA227R/09/en/04.06 71020746 FM+SGML6.0 ProMoDo...

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