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Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price.
Table of Contents Title Page Introduction ....................1 Contact Fluke Calibration................3 Safety Information ..................3 Specifications .................... 3 Service Information ................... 3 Operation Overview .................. 3 Local Operation .................. 4 Remote Operation (GPIB) ..............4 Remote Operation (RS-232)............... 4 Remote Operation (USBTMC)............
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5560A/5550A/5540A Operators Manual Setup Menu > System Settings ............ 22 Remote Port Setup ............... 23 Setup Menu > Self Test and Diagnostics ........24 Setup Menu > Languages ............25 Setup Menu > About..............25 Function Menu ..................25 Function Menu > Single Output ............ 26 Function Menu >...
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Calibrate a 77 Series IV DMM ............55 55XXA/DMMCAL Cable Assembly ..........55 Verification Procedure..............56 Adjustment ................... 58 Adjustment Procedure..............58 Calibrate a Fluke 51 Thermometer ............. 60 Verification Procedure..............60 Calibrate the Thermometer ............61 Maintenance....................62 Clean the Product ................63 Replace the Mains Power Fuse............
Introduction The 5560A/5550A/5540A Calibrators (the Product or the Calibrator) addresses a wide calibration workload that includes 6.5 digit bench Digital Multimeters (DMMs), and comes with internal and external features that protect it against damage and make it easier to transport for on-site or mobile ®...
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• 10 MHz sync pulse reference input and output. Use this to input a high-accuracy 10 MHz reference to transfer the frequency accuracy to the Calibrator, and/or to synchronize one or more additional Calibrators to a primary 5560A/5550A/5540A. • Simultaneous output of two voltages.
A Product Specifications. 5560 5540 Service Information Contact an authorized Fluke Calibration Service Center if the Product needs calibration or repair during the warranty period. See Unpack and Inspect. Please have Product information such as the purchase date and serial number ready when you schedule a repair.
(IEEE-488.1) standard and supplemental IEEE-488.2 standard. Under the remote control of an instrument controller, the Product operates exclusively as a talker/listener. Use the IEEE-488 command set or run MET/CAL software (optional) to write your own programs. See the 5560A/5550A/ 5540A Remote Programmers Manual at www.flukecal.com...
The Product comes with the appropriate line power plug for the country of purchase. If you need a different type, see Table For the line power plug types available from Fluke Calibration. After you verify that the correct fuse for that line voltage is installed, connect the Product to a properly...
Calibrator Prepare the Product for Operation Table 3. Line Power Cord Types Available from Fluke Calibration Number Type Voltage/Current Fluke Option Number North America 120 V/15 A LC-1 North America 240 V/15 A LC-2 Universal Euro 220 V/15 A LC-3...
Place the Product on a bench top or mount it in a standard-width, 24-inch (61-cm) deep equipment rack. For bench-top use, the Product is equipped with non-slipping, non-marring feet. To mount the Product in an equipment rack, use the 5560A/5550A/5540A Rack Mount Kit (Y5538). The kit includes mounting instructions and hardware.
This passcode replaces the hardware calibration switches found on older calibrators such as the Fluke 5522A. As with the 5522A, the passcode also protects the ability to set the date for the internal real-time clock.
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5560A/5550A/5540A Operators Manual Table 4. Front-Panel Features Number Description VI AUX (3.1 A Current OUTPUT) terminal - This terminal is the source of current output when ≤ 3.1 A is selected. OUTPUT LO terminal [1] [2] Volts/Impedance (VZ) OUTPUT HI terminal...
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Calibrator Features Table 4. Front-Panel Features (cont.) Number Description OPERATE and STANDBY indicators located above the output terminals. The OPERATE indicator illuminates when the output value and function shown on the Display are active at the selected terminals. The STANDBY indicator located above the output terminals illuminates when the output value and function shown on the Display are not active at the illuminated terminals.
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5560A/5550A/5540A Operators Manual Table 4. Front-Panel Features (cont.) Number Description Push C (Clear Entry) to delete a partially-completed keypad entry from the Display. Push R to abort the current operating state of the Product. This returns the Product to the power-up default state.
Calibrator Features The Display A sample display is shown in Table 5. Note that this is only an example for reference. The Display changes and allows access to different portions of the user interface, depending upon what function the Calibrator is in. Note AC Power and other dual outputs are not available on the 5540A.
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5560A/5550A/5540A Operators Manual Table 5. Sample Display (cont.) Number Description Range Lock toggle. Not available in all functions. Pk-pk and rms indicator See Softkeys. Setup Menu. Function Menu. Multi-Unit Phase Synchronization button sends a sync pulse from the primary Calibrator in a system with 2 or more Calibrators.
Calibrator Features Rear-Panel Features Rear-panel features (including all terminals, sockets, and connectors) are shown in Table 6. Table 6. Rear-panel Features Number Description XW Warning To avoid shock hazard, connect the factory-supplied three-conductor line power cord to a properly grounded power outlet. Do not use a two-conductor adapter or extension cord;...
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Calibrator. The section also describes how to use the Ethernet interface for remote control. USB Control Device is a Remote port for remote control of the Calibrator. See the 5560A/ 5550A/5540A Remote Programmers Manual at www.flukecal.com...
Product settings are viewed, changed, and stored. Softkeys At the bottom of the screens for each function are blue softkeys. As with other Fluke Calibration products, the softkey options change depending on which function is active on the Display. The softkeys are only visible while in a function.
Setup Menu. The Calibration menu includes: • Ambient Temperature • Ambient Humidity • Zero Adjustment • 5560A/5550A/5540A Adjustment • Ω - Zero Adjustment • Scope Adjustment (inactive when no scope option installed) • Set Verification Date/Temp • Change Passcode (see...
Calibrator Menus Setup Menu > Instrument Setup The Instrument Setup menu (Setup Menu > Instrument Setup) is the second choice of the list of submenus shown on the left of the Setup Menu. Parameters are nonvolatile and remain set after you reset the Product or when the Product power is turned on.
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5560A/5550A/5540A Operators Manual The Product Setup defaults are in Table 8. Table 8. Product Default Values Parameter Default Value Display Brightness LED Brightness Show Sync Button true Show Specifications true Time Format HOUR12 Date Format Passcode 5560 Report String 5560 hello world...
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Calibrator Menus Table 8. Product Default Values (cont.) Parameter Default Value RS232 EOL Char CRLF RS232 Flow Control xon_xoff RS232 Interface TERM RS232 Parity none RS232 Stop Bits SBIT1 RTD Default PT385 Tsense Type TC Default Telnet Enabled true Telnet Port 3490 Telnet EOL Char CRLF...
Use the Remote Port Setup menu (inside the System Settings menu) to enable or disable USBTMC, GPIB, Ethernet, and RS-232 ports by toggling a green/white switch. Tapping the individual port buttons provides additional options and information. See the 5560A/5550A/5540A Remote Programmers Manual at www.flukecal.com.
5560A/5550A/5540A Operators Manual Setup Menu > Self Test and Diagnostics The Self Test and Diagnostics menu (Setup Menu > Self Test and Diagnostics) is the fourth choice of the list of submenus on the left of the Setup Menu. The Self Test and Diagnostics menu includes: •...
Calibrator Menus Setup Menu > Languages The Languages menu (Setup Menu > Languages) is the fifth choice of the list of submenus on the left of the Setup Menu. This menu changes the Display menus and controls to different languages. A flag indicates the current language selection.
5560A/5550A/5540A Operators Manual Function Menu > Single Output The Single Output menu (Function Menu > Single Output) offers the choices shown in Table 10. Single Output menu functions are explained in their respective sections. Table 10. Single Output Menu Functions...
Calibrator Zero the Calibrator Reset the Calibrator At any time during front panel operation (except during remote operation), you can push R to return the Calibrator to the power-up state: 0 mV dc, Standby, 120 mV range, all volatile values set to their most recent default values.
(thermal emfs), use connectors and conductors made of copper or materials that generate small thermal emfs when joined to copper. Avoid using nickel-plated connectors. Optimum results can be obtained by using Fluke Model 5730A-7002 Low Thermal EMF Test Leads, which are constructed of well-insulated copper wire and tellurium copper connectors. See Options and Accessories.
Calibrator Connect the Calibrator to a DUT When to Use EARTH and GUARD Figure shows the internal connections made by the Guard setting. Chassis ground Internal guard shield GUARD OUTPUT LO signal ground Safety ground through ac line cord GUARD OUTPUT LO Chassis Ground binding post...
5560A/5550A/5540A Operators Manual Four-Wire versus Two-Wire Connections Four-wire and two-wire connections refer to methods used to connect the Calibrator to the DUT to cancel out test lead resistance to assure the highest precision of the calibration output. The external sensing capability of the four- and two-wire compensated connections provides increased precision for lower impedance values.
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Calibrator Connect the Calibrator to a DUT To connect the Calibrator to a DUT: 1. If the Calibrator is turned on, push R to remove the output from the Calibrator terminals. 2. Make the connections to the DUT by selecting the appropriate figure from Table capacitance outputs, null out stray capacitance by connecting the test leads to the DUT, routing them (but not connecting) to the Calibrator on a non-conductive surface.
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5560A/5550A/5540A Operators Manual TRUE RMS MULTIMETER MIN MAX RANGE HOLD PEAK MIN MAX mA A Calibrator Figure 4. DUT Connection: Impedance (Two-Wire Compensation) TRUE RMS MULTIMETER MIN MAX RANGE HOLD PEAK MIN MAX mA A Calibrator Figure 5. DUT Connection: Impedance (Compensation Off)
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Calibrator Connect the Calibrator to a DUT TRUE RMS MULTIMETER 5522A CALIBRATOR MIN MAX RANGE HOLD PEAK MIN MAX mA A Figure 6. DUT Connection: DC Voltage/AC Voltage TRUE RMS MULTIMETER MIN MAX RANGE HOLD PEAK MIN MAX mA A Figure 7.
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5560A/5550A/5540A Operators Manual TRUE RMS MULTIMETER MIN MAX RANGE HOLD PEAK MIN MAX mA PA Figure 8. DUT Connection: DC Current /AC Current ≥ 3.1 A Chart Recorder Input Figure 9. DUT Connection: Temperature (RTD) (Three-Terminal Connection)
Calibrator RMS Versus p-p Amplitude Figure 10. DUT Connection: Temperature (Thermocouple) For Figure 10, connection wiring must match the thermocouple type (for example, K, J). RMS Versus p-p Amplitude The Calibrator ranges for sinusoidal ac functions are specified in rms (root-mean-square; the effective value of the waveform).
5560A/5550A/5540A Operators Manual Set an Output To set an output on the Calibrator, the basic steps are: 1. Use the numeric keypad to enter the value. 2. Select a multiplier if necessary (for example, M, K, or U). 3. Push an output units key to identify the unit to represent. The white entry box indicates the value and units as you type them into the Calibrator.
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Calibrator Set an Output Table 13. Enter an Output Example (ACV) If you make an entry error on any step, push C to clear the display or B to remove the last item entered, and then reenter the value. W Caution To prevent damage to the DUT, make sure that the applied voltage to the DUT does not exceed the rating of the DUT insulation and the interconnecting wiring.
5560A/5550A/5540A Operators Manual Also see these sections: • Function Menu > Single Output • Function Menu > Dual Output (Not available on 5540A) • Function Menu > Measure Function Menu Common Features and Functions The Product Function menus share several common features and functions. Use this section of the manual as a reference for these items.
Calibrator Function Menu Common Features and Functions Select Waveforms Note The units change from RMS for sine wave to pk-pk for square wave. Note In the Scope Menu Marker Function, this feature is more complex. The Select Waveform slide-out menu is available for all Single Output menu ac, Dual Output menu ac, Scope Marker, and Scope Waveform Generator functions.
5560A/5550A/5540A Operators Manual Adjust Phase - Aux to Output This slide-out menu is available for all Dual Output ac functions and adjusts the phase difference between the Aux Output and the primary Output. For Sine-Sine AC Power, the phase shift adjustments may be entered as a displacement power factor (DPF) as well as in degrees.
Calibrator Function Menu Common Features and Functions Reference Junction Note The Reference Junction softkey and slide-out menu are not available for TC Types X or Z (10 µV/°C or 1 mV/°C). The Reference Junction slide-out menu is available in the Single Output menu TC Source, and Measure menu TC Measure functions.
5560A/5550A/5540A Operators Manual Thermocouple Type The Thermocouple Type slide-out menu is available in Single Output menu TC Source and Measure menu TC Measure functions. To select a thermocouple: 1. Tap the Thermocouple Type button ( ). The Thermocouple Type slide-out menu opens.
Calibrator Single Output Menu Set AC Voltage Output To set the ac voltage output (Function > Single Output > ACV), refer to Set an Output and the example shown in Table for output entry basics. The output range is 1 mV to 1020 V. Also see these sections: •...
5560A/5550A/5540A Operators Manual Set a Reference The Ref button is on lower left of the ACV screen, opens a slide-out menu where you can set a new reference for accuracy of a new standard. 1. Tap the Ref button to open the Select Z slide-out menu.
Calibrator Single Output Menu Set AC Current Output To set the ac current output (Function > Single Output > ACI), refer to Set an Output and the example shown in Table for output entry basics. The ac current output is at the VI AUX or 30A terminal to OUTPUT LO.
5560A/5550A/5540A Operators Manual Set Inductance Output (Not Available on 5540A) Note Since this is a synthesized output, be sure the terminal connections from the Calibrator to the DUT are LO to LO and HI to HI. To set a synthesized inductance output at the front-panel OUTPUT terminals (Function > Single Output >...
Calibrator Dual Output Menu (Not available on 5540A) 3. Tap the Apply button or push E. This closes the menu. The entry is copied to the RTD Type button. Tapping x instead of Apply closes the menu without saving changes. Also see these sections: •...
5560A/5550A/5540A Operators Manual When you enter the inputs: • You can tap a value and use the Edit knob for the values. • Enter voltage or current and then a watts entry with W to open the DC Power function or to edit the AC Power function if an AC function is the active function.
Calibrator Measure Menu Measure Menu Measure Thermocouple Temperatures Note Use thermocouple wire and connectors that match the type of thermocouple. For example, type K wire and type K connectors. To select the TC Measure function (Function > Measure > TC Measure), refer to Function Menu.
5560A/5550A/5540A Operators Manual Sine Wave When the wave selection is sine ( ), a sine wave current or voltage signal is present on the Calibrator outputs (Figure 11). The variables for the sine wave are amplitude, frequency, and dc offset voltage.
Calibrator Editing and Error Output Settings Editing and Error Output Settings All Calibrator outputs can be edited using the Edit knob and associated Selection keys. Using the knob in many cases opens an Error Mode slide out where the Error, Reference and Type (Error Reference, either Nominal Value or True Value), and sometimes Power is displayed.
The Calibrator has two methods of displaying the DUT error. The first method, called the nominal method is used in the Fluke 57XXA and 55XXA Calibrators. The second method is called true value. Both methods are used in this Calibrator.
Calibrator Set Output Limits Multiply and Divide The Calibrator output value (or reference value if you have edited the output with the knob) can be multiplied by a factor of 10 by pushing x. Similarly, the output value (or reference value if you have edited the output with the knob) can be divided a factor of 10 by pushing *.
6. Tap Back to go to the prior Setup Menu screen or Exit to close the Setup Menu. Sample Applications See the subsequent sections for sample calibration examples for these models. • Fluke 77 Series IV Digital Multimeter (DMM) • Fluke 51 Digital Thermometer The Calibration process is made up of two procedures: •...
This is an example procedure. The 77 Series IV Calibration Information Manual contains the authoritative verification and adjustment procedures for that product. This example uses the Fluke 55XXA/DMMCAL cable assembly and the Product to verify a Fluke 77 Series IV DMM.
5560A/5550A/5540A Operators Manual Verification Procedure 1. Set the DUT function to the position called for in Table 15. 2. Apply the indicated Calibrator output to the DUT for each test. 3. To verify the performance of the DUT, make sure that the DUT reads within the limits shown in the Meter Response column.
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Calibrator Sample Applications Table 15. Performance Test - 77 Series IV DMM (cont.) Meter Response Test Steps Calibrator Output (Switch Position) Lower Limit Upper Limit 30 mV dc 29.8 mV dc 30.2 mV dc -300 mV dc -301.0 mV dc -299.0 mV dc DC Millivolts 600 mV dc...
5560A/5550A/5540A Operators Manual Adjustment Adjust the DUT if it fails the verification tests. The DMM buttons behave as follows when the calibration mode is enabled: Push and hold this button to test the present function. This measurement is uncalibrated and may be inaccurate.
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Calibrator Sample Applications Table 16. Adjustment- 77 Series IV DMM Function Input Value Adjustment Step (Switch Position) C-01 600.0 mV dc C-02 (DC Millivolts) 120.0 mV dc C-03 6.000 V dc C-04 60.00 V dc (DC Volts) C-05 600.0 V dc C-06 600.0 mV, 60 Hz C-07...
Operators Manual Calibrate a Fluke 51 Thermometer The Fluke 51 Thermometer measures temperature using a type J or K thermocouple. The Calibrator simulates both thermocouples, simplifying testing and calibration. This section demonstrates how the Calibrator is used to calibrate this thermometer.
[1] When changing thermocouple types, make sure to change the corresponding hookup wire. For example, K-type thermocouple wire changes to J-type thermocouple wire. Calibrate the Thermometer The procedure below refers to the Fluke 51 as the Device Under Test (DUT). Use copper hookup wire for all connections, except for steps 17 to 20. W Caution To prevent damage to the Fluke 51 Thermometer, use only the elastomeric switch pad supplied when directed to short the switch grid on the circuit board.
This section explains how to perform the routine maintenance and calibration task required to keep a normally-operating Calibrator in service. Refer to the Service manual found on the Fluke Calibration website for intensive maintenance tasks such as troubleshooting, calibration or repair, and all procedures that require opening the cover of the instrument.
4. Install the fuse. Make sure the correct fuse is installed. 5. Push the fuse compartment door back into place until the tab locks. Table 18. Replacement Fuses Line Voltage Range Fuse Description Fluke Part Number 100 V - 120 V T5.0 A 250 V 109215 220 - 240 V T 2.5 A 250 V...
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5560A/5550A/5540A Operators Manual Figure 15. Access the Fuse...
RS-232 Null Modem Cable, 1.83 m (6 ft) (SERIAL 1 FROM HOST) to PC COM RS40 (DB-25) 5346298 5560A-2502, EAR, RACK, 7 in. Y5538 Rack Mount Kit for 5560A, 5550A, and 5540A 55XXA/DMMCAL Cable (See Earth) Y8021 Shielded IEEE-488 Cable 0.5 m (1.64 ft) Y8022 Shielded IEEE-488 Cable 2 m (6.56 ft)
Shielded IEEE-488 cables are available in three lengths (See Table 19). The cables attach to the Calibrator to any other IEEE-488 device. Each cable has double 24-pin connectors at both ends to allow stacking. Metric threaded mounting screws are provided with each connector. See the 5560A/ 5550A/5540A Remote Programmers Manual at www.flukecal.com...
Calibrator Error Codes Error Codes The subsequent is a list of the Calibrator error messages. Error 0 result No error Error -440 result 488.2 query after indefinite response Error -430 result 488.2 I/O deadlock Error -420 result 488.2 unterminated command Error -410 result 488.2 interrupted query Error -376 result Command only allowed on synchronous (for example, gpib/usb-tmc) interface type...
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5560A/5550A/5540A Operators Manual Error -126 result Numeric value is real Error -125 result Numeric value is negative Error -124 result Numeric value overflowed its storage Error -122 result Parameter is not a numeric type Error -120 result Numeric value is invalid...
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Calibrator Error Codes Error 4003 result Power up, line power fault Error 4004 result External clock failure Error 4005 result Overcurrent on the 12V amplifier Error 4006 result PLL unlocked, missing 10 MHz reference Error 4007 result Excess output current or common mode voltage on the guard terminal Error 4008 result Overvoltage or overcurrent condition Error 4100 result Compliance voltage exceeded Error 4101 result Specification exceeded...
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5560A/5550A/5540A Operators Manual Error 6007 result Calculated corrector out of tolerance Error 7001 result Frequency must be > 0.0 Hz Error 7002 result Function does not permit a frequency below [VALUE] Error 7003 result Cannot specify more than one frequency...
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Calibrator Error Codes Error 7512 result Requested offset exceeds the maximum allowed for this output range and waveform Error 7513 result Cannot accept non-coupled command while coupled-commands are queued Error 7515 result Harmonic must be greater than zero Error 7516 result Cannot enable 2 wire compensation below [VALUE] in function [FUNCTION] Error 7517 result Thermocouple reference must be specified as a temperature Error 7518 result Thermocouple offset must be specified as a temperature Error 7519 result Cannot have reference below [VALUE] in function [FUNCTION]...
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5560A/5550A/5540A Operators Manual Error 10101 result Memory allocation error: Error 10201 result Unknown command: Error 10301 result Unknown string Id: Error 11001 result Duplicate Setting Error 11002 result Setting not found Error 11003 result Unable to read clock Error 11004 result Unable to set clock...