Polaris RANGER 2x4 Manual page 237

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TRANSMISSION
Transmission
Drain Plug
14--18 ft.lbs.
(19--24 Nm)
Drain Plug Torque:
14- - 18 ft. lbs. (19- - 24 Nm)
25. Place a small amount of grease (PN 2871551)
into the pocket before installing the sector gear.
Install the shift gear (16T) on the shift drum shaft.
Install the sector gear in the bushing pocket on the
left side. Aligning the timing marks on the gears.
NOTE: Note the location of the skip tooth on the
splines. Apply a light coating of grease on the gear
teeth.
26. Install the lockout disc. Use the white marks that
were previously applied for reference.
Sector Gear
27. Install the shift shaft and the detent star. Note the
keyed spline on the end of the shaft.
28. Install the detent pawl and spring. Install a new
29. Apply Crankcase Sealant (PN 2871557) onto the
Lockout
Disc
Keyed Spline
o--ring onto the shift shaft after the detent pawl is
assembled to the shaft. Place a small amount of
grease on the small O--ring on the shift shaft and
on the detent star. Grease the o--ring on the end
of the shift drum.
Detent Pawl
cover and case mating surfaces. Install the cover
and torque the cover bolts to 6--12 ft. lbs. (12--16
Nm).
Detent Star
Spring
8.17

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