Transmission Assembly - Polaris RANGER 2x4 Manual

TRANSMISSION
30. Remove the shafts as an assembly.
31. Remove the silent chain from the assembly for
shaft inspection.
32. Clean all components in a parts washer and
inspect for wear.
33. Inspect engagement dogs of gears and replace if
edges are rounded.
34. Inspect gear teeth for wear, cracks, chips or
broken teeth. Note the location of the hubs on the
gear.
Note Location of Hubs
35. Remove seals from transmission case.
IMPORTANT: New seals should be installed after the
transmission is completely assembled.
36. Inspect bearings for smooth operation. Check for
excessive play between inner and outer race.

TRANSMISSION ASSEMBLY

1. Reinstall the chain onto the front output shaft and
rear output shaft.
2. Install front and rear output shafts into the case.
3. Before installing the cover make sure the sealing
surfaces are clean and dry, and shafts are fully
seated in the transmission case. Apply Polaris
Crankcase Sealant to the mating surfaces.
8.13