Sign In
Upload
Manuals
Brands
Polaris Manuals
Offroad Vehicle
RANGER 570 2018
Polaris RANGER 570 2018 Manuals
Manuals and User Guides for Polaris RANGER 570 2018. We have
2
Polaris RANGER 570 2018 manuals available for free PDF download: Service Manual
Polaris RANGER 570 2018 Service Manual (591 pages)
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 34.72 MB
Table of Contents
Chapter 1 1 General Information
5
Table of Contents
5
Vehicle Information
6
Model Number Designation (2015 +)
6
Vehicle Identification Number (Vin) Designation (2015+)
6
Vin / Engine Number Location
7
Reference Information
8
Replacement Keys
8
Publication Numbers
9
Special Tools
10
Master Special Tools Table
11
Master Torque Table
19
Clutching Chart
21
General Specifications
22
2017 Ranger 570 4X4 (Intl.)
28
Misc. Specifications and Charts
34
Conversion Table
34
Sae Tap / Drill Sizes
36
Metric Tap / Drill Sizes
37
Decimal Equivalents
38
Chapter 2 Maintenance
41
Cold Weather Operation
43
Periodic Maintenance Chart
43
Pre-Ride / Daily Inspection
43
Brake System Break-In
44
Break-In Period
44
Engine and Drivetrain Break-In
44
Pvt Break-In (Clutches / Belt)
44
Vehicle Break-In Period
44
Periodic Maintenance Chart
45
Periodic Maintenance Chart Key
45
Grease Lubrication Points
48
Component Quick Reference
49
Storage Tips
50
Lubricants / Service Products
51
Polaris Lubricants, Maintenance and Service Products
51
Compression and Leakdown Test
52
Engine
52
Engine Oil Level
52
Oil and Filter Change
52
Breather Hose
53
Breather Valve Inspection
53
500 Sohc
54
570 Dohc
54
Valve Clearance - Dohc
54
Valve Clearance - Sohc
54
Coolant Level Inspection
56
Cooling System
56
Cooling System Overview
56
50/50 Extended-Life Engine Antifreeze
58
Coolant Strength / Type
59
Cooling System Hoses
59
Coolant Drain / Radiator Removal
60
Radiator Inspection / Cleaning
60
Air Filter Service
62
Fuel Lines
62
Fuel Pump / Filter
62
Fuel System
62
Fuel System and Air Intake
62
Throttle Pedal Inspection
62
Vent Lines
62
Engine Air Intake Inspection
63
Pvt Air Intake Inspection
63
Shift Cable Adjustment
64
Shift Cable Inspection
64
Transmission and Gearcase
64
Transmission Lubrication
64
Front Gearcase Lubrication
65
CV Shaft Boot Inspection
67
Final Drive / Wheel / Tire
67
Wheel and Hub Torque Table
67
Wheel Removal
67
Tire Inspection
68
Tire Pressure
68
Wheel Installation
68
Steering
69
Steering Inspection Note
69
Tie Rod End / Steering Inspection
69
Toe Adjustment
70
Wheel Toe Alignment Inspection
70
Camber and Caster
71
Spring Pre-Load Adjustment
72
Stabilizer Bar Pivot Lubrication
72
Suspension
72
Suspension Inspection
72
Suspension Pivot Point Lubrication
72
Brake Fluid Inspection
73
Brake Hose and Fitting Inspection
73
Brake Pad Inspection
73
Brake System
73
Brake Disc Inspection
74
Battery Fluid Level (Conventional Battery)
75
Battery Maintenance
75
Battery Removal
75
Electrical and Ignition System
75
500 Sohc
76
Battery Charging
76
Battery Installation
76
Battery Storage
76
Spark Plug Service - 500
76
570 Dohc
77
Spark Plug Service - 570
77
Main Frame/Engine Ground
78
Chapter 3 Engine / Cooling System
79
General Engine Information
84
General Information
84
Special Tools
84
Engine Lubrication Specifications
85
Oil Pressure Test
86
Engine Oil Flow Chart
87
Engine Specifications
88
Accessible Engine Components
90
Engine Removal
90
Engine Service
90
Top-End Service (Engine in Chassis)
90
Engine Installation
93
Engine Break-In Period
96
Engine Lubrication Specifications
96
Engine Mounting and Torque Values
97
Setting Tdc (Top-Dead-Center)
98
Cooling System
100
Cooling System Assembly View and Coolant Flow Diagram
100
Cooling System Pressure Test
101
Cooling System Specifications
101
Pressure Cap Test
102
Radiator
102
Coolant Drain / Radiator Removal
103
Cooling System Bleeding Procedure
104
Thermostat Replacement
104
Water Pump Cover and Impeller Service (Stator Cover Remains on Engine)
105
Water Pump Mechanical Seal / Oil Seal Replacement
106
Engine
112
Troubleshooting
112
Cooling System
113
500Cc Sohc Engine
114
Engine Detail, Torques / Sequences
114
Engine Specifications
114
Engine Torque Sequences
116
Crankcase / Timing Chain Guides / Oil Pickup / Regulator Valve
122
Crankcase Sealant Path
122
Cylinder / Oil Filter / Oil Pump / Breather
125
Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
129
Spark Plugs / Starter / Throttle Body / Valve Cover
133
Piston / Crankshaft / Balance Shaft
137
Camshaft / Carrier Removal
143
Engine / Cooling System
143
Engine Disassembly / Inspection - Top End
143
Valve Cover Removal
143
Camshaft / Camshaft Bore Inspection
144
Camshaft Sprocket Inspection
144
Cam Chain and Guide Service
145
Exhaust Camshaft Decompression Mechanism
145
Cylinder Head Disassembly
146
Cylinder Head Removal
146
Cylinder Head Inspection
147
Cylinder Head Warp Inspection
147
Valve Inspection
147
Combustion Chamber Cleaning
149
Valve Seat Reconditioning
149
Cylinder Inspection
151
Cylinder Removal
151
Piston Removal
152
Piston / Rod Inspection
153
Piston-To-Cylinder Clearance
153
Honing to Oversize
154
Piston Ring Installed Gap
154
Cleaning the Cylinder after Honing
155
Cylinder Hone Selection / Honing Procedure
155
Engine Assembly - Top End
156
Piston Ring Installation
156
Cylinder Installation
157
Piston / Connecting Rod Assembly
157
Cylinder Head Installation
158
Valve Clearance Check / Adjustment
159
Valve Sealing Test
159
Exhaust Valve Lash - Tappet Selection Matrix
161
Intake Valve Lash - Tappet Selection Matrix
161
Camshaft Installation / Timing
162
Camshaft Timing - Quick Reference
164
Valve Cover Installation
165
Crankcase Disassembly
166
Engine Disassembly / Inspection - Lower End
166
Flywheel / Stator Housing Removal
166
Starter One-Way Clutch Inspection
166
Flywheel Installation
168
Starter One-Way Clutch Installation
168
Stator / Stator Cover Installation
169
Stator Removal
169
Oil Pump Removal
170
Oil Pump Assembly
172
Crankcase Breather Valve / Hose
173
Crankcase Separation
174
Balance Shaft Removal / Inspection
175
Crankshaft Removal
175
Crankshaft Inspection
176
Crankcase Assembly - Pto Side
178
Engine Assembly - Lower End
178
Balance Shaft Installation / Timing
179
Final Crankcase Assembly
180
Crankcase Disassembly
182
Engine Disassembly / Inspection - Lower End
182
Starter One-Way Clutch Inspection
182
Stator Cover Removal
182
Stator Removal
184
Oil Pump Removal
185
Crankcase Breather Service
187
Oil Pump Assembly
187
Crankcase Separation
188
Balance Shaft Removal / Inspection
189
Crankshaft Inspection
190
Crankshaft Removal
190
Pto Side Crankcase Bearing Service
191
Mag Side Crankcase Bearing Service
192
Crankcase Inspection
193
Oil Pickup Assembly Inspection
193
Oil Pressure Regulator (Bypass) Valve Inspection
193
Crankcase Assembly - Pto Side
194
Engine Assembly - Lower End
194
Balance Shaft Installation / Timing
196
Final Crankcase Assembly
196
Flywheel Installation
198
Starter One-Way Clutch Installation
198
Stator / Stator Cover Installation
200
570Cc Dohc Engine
201
Engine Detail, Torques / Sequences
201
Torque Specifications, Engine
201
Torque Sequence
203
Crankcase Sealant Path
206
Crankcase / Timing Chain Guides / Oil Pickup / Regulator Valve
207
Cylinder / Oil Filter / Oil Pump / Breather
209
Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover - Black Cylinder Head Bolts
211
Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover - Silver Head Bolts
213
Spark Plugs / Starter / Throttle Body / Valve Cover
215
Piston / Crankshaft / Balance Shaft
217
Engine Detail, Torques / Sequences
221
Engine Fastener Torque Specifications
221
Torque Sequence
223
Crankcase / Timing Chain Guides / Oil Pickup / Regulator Valve
224
Cylinder / Oil Filter / Oil Pump / Breather
225
Camshafts / Cylinder Head / Flywheel / Stator Cover - Black Head Bolts
226
Cams / Cyl Head / Flywheel / Stator Cover - Silver Head Bolts
227
Spark Plug / Starter / Throttle Body / Valve Cover
228
Piston / Crankshaft / Balance Shaft
230
Camshaft / Carrier Removal
231
Engine Disassembly / Inspection - Top End
231
Valve Cover Removal
231
Camshaft Sprocket Inspection
232
Camshaft Inspection
233
Exhaust Camshaft Decompression Mechanism
233
Cam Chain and Guide Service
234
Cylinder Head Removal
234
Cylinder Head Disassembly
235
Cylinder Head Inspection
236
Cylinder Head Warp Inspection
236
Valve Inspection
236
Combustion Chamber Cleaning
237
Valve Seat Reconditioning
238
Cylinder Inspection
240
Cylinder Removal
240
Piston Removal
241
Piston-To-Cylinder Clearance
241
Piston / Rod Inspection
242
Honing to Oversize
243
Piston Ring Installed Gap
243
Cleaning the Cylinder after Honing
244
Cylinder Hone Selection / Honing Procedure
244
Engine Assembly - Top End
245
Piston Ring Installation
245
Piston / Connecting Rod Assembly
246
Cylinder Head Identification
247
Cylinder Installation
247
Crankcase Identification
248
Cylinder Head Installation - Black Bolts
249
Cylinder Head Installation - Silver Bolts
250
Valve Clearance Check / Adjustment
252
Valve Sealing Test
252
Valve Lash - Tappet Selection
255
Exhaust Valve Lash - Tappet Selection Matrix
256
Camshaft Installation / Timing
257
Camshaft Timing - Quick Reference
260
Valve Cover Installation
261
Crankcase Disassembly
262
Engine Disassembly / Inspection - Lower End
262
Flywheel / Stator Housing Removal
262
Starter One-Way Clutch Inspection
263
Flywheel Installation
264
Starter One-Way Clutch Installation
264
Stator Removal
265
Oil Pump Removal
266
Stator / Stator Cover Installation
266
Oil Pump Assembly
268
Crankcase Breather Valve / Hose
269
Crankcase Separation
270
Balance Shaft Removal / Inspection
271
Crankshaft Inspection
272
Crankshaft Removal
272
Pto Side Crankcase Bearing Service
273
Mag Side Crankcase Bearing Service
275
Oil Pickup Assembly Inspection
275
Crankcase Inspection
276
Oil Pressure Regulator (Bypass) Valve Inspection
276
Crankcase Assembly - Pto Side
277
Engine Assembly - Lower End
277
Balance Shaft Installation / Timing
279
Final Crankcase Assembly
279
Crankcase Disassembly
281
Engine Disassembly / Inspection - Lower End
281
Starter One-Way Clutch Inspection
281
Stator Cover Removal
281
Stator Removal
283
Oil Pump Removal
284
Crankcase Breather Service
286
Oil Pump Assembly
286
Crankcase Separation
287
Balance Shaft Removal / Inspection
288
Crankshaft Inspection
289
Crankshaft Removal
289
Pto Side Crankcase Bearing Service
290
Mag Side Crankcase Bearing Service
291
Crankcase Inspection
292
Oil Pickup Assembly Inspection
292
Oil Pressure Regulator (Bypass) Valve Inspection
292
Crankcase Assembly - Pto Side
293
Engine Assembly - Lower End
293
Balance Shaft Installation / Timing
295
Final Crankcase Assembly
295
Flywheel Installation
297
Starter One-Way Clutch Installation
297
Stator / Stator Cover Installation
299
Chapter 4 Fuel System
301
Efi Operation Overview
303
General Information
303
Initial Priming / Starting Procedure
303
Principal Components
303
Special Tools
304
Digital Wrench® - Diagnostic Connector
305
Fuel Pressure Gauge Adapter - Pa-48838
305
Fuel Pressure Gauge Kit - Pu-43506-A
305
Digital Wrench® - Download Website
306
Digital Wrench® Diagnostic Softwarepu-47063-B
306
Digital Wrench® Smartlink Module Kitpu-47471
306
Efi Component Locations
307
Efi Component Locations - Left View
307
Efi Component Locations - Right View
308
Fuel Line Routing
309
Line / Hose Routing
309
Vent Line Termination Fitting
309
Air Box / Air Filter Assembly View
310
Air Box / Intake System
310
Air Box Removal / Installation
312
Ecu Overview
313
Ecu Service
313
Electronic Control Unit (Ecu)
313
Rpm Limit
313
Ecu Replacement
314
Electronic Throttle Body (Etc)
315
Etc Learn Procedure
315
Etc Overview
315
Etc Replacement
315
Etc Test
315
Operation Overview
316
Pedal Position Sensor (Pps)
316
Pps Replacement
316
Pps Test
316
Fuel Tank / Pump / Sendor
317
Fuel Tank Assembly View
317
Fuel Tank Removal
317
Fuel Sender Test
318
Fuel Tank Installation
318
Fuel Pump Test
319
Fuel Pump Replacement
321
T-Map Overview
324
T-Map Sensor Replacement
324
T-Map Sensor Test
324
Temperature / Manifold Absolute Pressure (T-Map)
324
Cps Overview
325
Cps Test
325
Crankshaft Position Sensor
325
Resistance Test
325
Air Gap Test
326
Encoder Flywheel / Keyway Inspection
326
Cps Replacement
327
Coil Pack Connections
328
Ignition Coil / Wire Overview
328
Ignition Coil / Wire Test
328
Ignition Coil Overview
328
Spark Plug Wire Connections
328
Fuel Injector
329
Fuel Injector Overview
329
Fuel Injector Replacement
329
Fuel Injector Test
329
Fuel Injector Troubleshooting
331
Ect Overview
332
Ect Sensor Test
332
Engine Coolant Temperature Sensor (Etc)
332
Resistance Vs. Temperature Test
332
System Operation Test
332
Ect Sensor Replacement
333
Efi Diagnosis
334
Service Notes - Fuel System
334
Trouble Code Display (Dtc)
335
Digital Wrench® - Diagnostic Connector
342
Digital Wrench® Diagnostic Software Overview
342
Digital Wrench® Operation
342
Digital Wrench® Version and Update
343
Polaris Mobile Digital Wrench (Pmdw)
343
Digital Wrench® Updates
344
Digital Wrench® Communication Errors
347
Guided Diagnostics
347
Digital Wrench® Feature Map
348
Digital Wrench® Serial Number Location
348
Ecu Replacement
349
Ecu Reprogramming (Reflash)
349
Etc Learn Procedure
355
Fuel Starvation / Lean Mixture
356
Fuel System Troubleshooting
356
Poor Idle
356
Rich Mixture
356
Chapter 5 Pvt System
357
General Information
358
Pvt System Fastener Torques
358
Special Tools
358
Clutching Chart
359
General Operation
359
Pvt System Overview
359
Drive Clutch Operation
360
Driven Clutch Operation
360
Maintenance / Inspection
360
Pvt Break-In (Drive Belt / Clutches)
360
Operating in Low Gear
361
Overheating / Diagnosis
361
Pvt Sealing, Guard, and Duct Components
363
Pvt System Service
363
Pvt Disassembly
364
Pvt Assembly
365
Belt Inspection
366
Belt Removal
366
Drive Belt
366
Belt Installation
367
Pvt Break-In (Drive Belt / Clutches)
367
Clutch Alignment / Offset / Center Distance
368
Inspection
368
Adjustment
369
Drive Clutch Assembly View
370
Drive Clutch Service
370
Clutch Disassembly
371
Shift Weight Inspection
372
Spider Removal
373
Bearing Inspection
374
Button to Tower Clearance Inspection
374
Clutch Inspection
374
Bushing Service
376
Clutch Assembly
378
Assembly View
380
Driven Clutch Service
380
Clutch Disassembly / Inspection
381
Clutch Assembly
382
Pvt System Troubleshooting
383
Troubleshooting
383
Advertisement
Polaris RANGER 570 2018 Service Manual (574 pages)
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 26.7 MB
Table of Contents
Chapter 1 1 General Information
9
Table of Contents
9
Model Number Designation (2015 +)
12
Vehicle Identification Number (Vin) Designation (2015+)
12
Vehicle Information
12
Vin / Engine Number Location
12
Reference Information
13
Replacement Keys
13
Publication Part Numbers
14
Special Tools
16
Master Special Tools Table
17
Master Torque Table
25
Clutching Chart
27
General Specifications
28
2017-2018 Ranger
28
2017-2018 Ranger 570 4X4 (Intl.)
32
Misc. Specifications and Charts
60
Conversion Table
60
Sae Tap / Drill Sizes
61
Metric Tap / Drill Sizes
62
Decimal Equivalents
63
General Diagnostics
65
General Diagnostics Information Overview
65
Guided Symptom Diagnostic
65
Guided Symptom References
66
Engine and Drivability Diagnostic Procedures
67
Engine Cranks but Does Not Start
70
No Crank no Start or Slow Crank
72
Over Heating
73
Warning Lights
74
Engine Troubleshooting
75
Cooling Troubleshooting
77
Digital Wrench
78
Digital Wrench® Software Overview
78
Special Tools
78
Guided Diagnostics
78
Digital Wrench® Software Installation and Updates
79
Digital Wrench® Communication Errors
80
Digital Wrench® - Diagnostic Connector
80
Digital Wrench® Serial Number Location
80
Digital Wrench® Feature Map
81
Engine Controller Reprogramming (Reflash)
82
Polaris Mobile Digital Wrench® (Pmdw)
82
Engine Electrical Diagnostics
83
Diagnostic Trouble Codes Overview
83
Master Trouble Code List
84
Cylinder Misfire Detection
95
Fluid Inspection
96
Fluid Leaks
96
Fuel System Diagnostics
97
Fuel System Troubleshooting
97
Pvt System Diagnostics
99
Pvt System Troubleshooting
99
Pvt System Overheating / Diagnosis
101
Transmission Diagnostics
102
Hard Shifting
102
Transmission Isolation
102
Final Drive Diagnostics
103
All Wheel Drive (Awd) Concerns
103
Driveshaft (Half Shaft) Diagnostics
103
Brake System Diagnostics
104
Brake Noise Troubleshooting
104
Brake Vibration
104
Caliper Overheats (Brakes Drag)
105
Poor Brake Performance
105
Brakes Lock
105
Steering / Suspension Diagnostics
106
Eps Troubleshooting (Power Steering Non-Functional with Mil
106
Eps Troubleshooting (Power Steering Non-Functional with Mil Off)
107
Eps Troubleshooting (Using Digital Wrench®)
108
Shock Analysis
109
Electrical Diagnostics
110
Electrical Service Notes
110
Digital Multi-Meter (DMM) Notes
110
Static and Dynamic Testing
110
Testing for a Short to Ground
112
Testing for a Short to Voltage
113
Testing Current Flow (Amperage)
114
Testing for Intermittent Conditions
114
Current Draw - Key off
115
Testing Voltage Drop
115
Maintenance Chapter 2 Maintenance 2
117
Maintenance
119
Periodic Maintenance Chart
119
Pre-Ride / Daily Inspection
119
Cold Weather Operation
119
Break-In Period
120
Brake System Break-In
120
Chapter 2
120
Engine and Drivetrain Break-In Period
120
Pvt Break-In (Clutches / Belt)
120
Vehicle Break-In Period
120
Periodic Maintenance Chart
121
Periodic Maintenance Chart Key
121
Grease Lubrication Points
124
Component Quick Reference
125
Storage Tips
126
Lubricants / Service Products
127
Polaris Lubricants, Maintenance and Service Products
127
Engine
128
Compression and Leakdown Test
128
Engine Oil Level
128
Oil and Filter Change
128
Breather Hose
129
Breather Valve Inspection
129
500 Sohc
130
Valve Clearance - Sohc
130
570 Dohc
130
Valve Clearance - Dohc
130
Cooling System
132
Cooling System Overview
132
Coolant Level Inspection
132
50/50 Extended-Life Engine Antifreeze
134
Coolant Strength / Type
135
Cooling System Hoses
135
Radiator Inspection / Cleaning
136
Coolant Drain / Radiator Removal
136
Fuel System and Air Intake
138
Fuel System
138
Fuel Lines
138
Fuel Pump / Filter
138
Vent Lines
138
Throttle Pedal Inspection
138
Air Filter Service
138
Engine Air Intake Inspection
139
Maintenance
139
Pvt Air Intake Inspection
139
Transmission and Gearcase
140
Shift Cable Inspection
140
Shift Cable Adjustment
140
Transmission Lubrication
140
Front Gearcase Lubrication
141
Final Drive / Wheel / Tire
143
Wheel and Hub Torque Table
143
CV Shaft Boot Inspection
143
Wheel Removal
143
Wheel Installation
144
Tire Inspection
144
Tire Pressure
144
Steering
145
Steering Inspection Note
145
Tie Rod End / Steering Inspection
145
Wheel Toe Alignment Inspection
146
Toe Adjustment
146
Camber and Caster
147
Suspension
148
Suspension Inspection
148
Spring Pre-Load Adjustment
148
Stabilizer Bar Pivot Lubrication
148
Suspension Pivot Point Lubrication
149
Shock Analysis
150
Brake System
151
Brake Fluid Inspection
151
Brake Hose and Fitting Inspection
151
Brake Pad Inspection
151
Brake Disc Inspection
152
Electrical and Ignition System
153
Battery Maintenance
153
Battery Fluid Level (Conventional Battery)
153
Battery Removal
153
Battery Installation
154
Battery Storage
154
Battery Charging
154
500 Sohc
154
Spark Plug Service - 500
154
570 Dohc
155
Spark Plug Service - 570
155
Main Frame/Engine Ground
156
Chapter 3 Engine / Cooling System
157
Engine Lubrication Specifications
161
General Engine Information
161
Special Tools
161
Oil Pressure Test
162
Engine Oil Flow Chart
163
Engine Specifications
164
Engine Service
166
Accessible Engine Components
166
Top-End Service (Engine in Chassis)
166
Engine Removal
166
Engine Installation
169
Engine Break-In Period
172
Engine Lubrication Specifications
172
Engine Mounting and Torque Values
173
Setting Tdc (Top-Dead-Center)
174
Cooling System
176
Cooling System Assembly View and Coolant Flow Diagram
176
Cooling System Specifications
177
Cooling System Pressure Test
177
Pressure Cap Test
177
Radiator
178
Coolant Drain / Radiator Removal
178
Thermostat Replacement
179
Cooling System Bleeding Procedure
180
Water Pump Cover and Impeller Service (Stator Cover Remains on Engine)
181
Water Pump Mechanical Seal / Oil Seal Replacement
181
Troubleshooting
187
Engine
187
Cooling System
188
500Cc Sohc Engine
189
Engine Detail, Torques / Sequences
189
Engine Specifications
189
Engine Torque Sequences
191
Crankcase Sealant Path
193
Crankcase / Timing Chain Guides / Oil Pickup / Regulator Valve
194
Cylinder / Oil Filter / Oil Pump / Breather
195
Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
197
Spark Plugs / Starter / Throttle Body / Valve Cover
199
Piston / Crankshaft / Balance Shaft
201
Engine Disassembly / Inspection - Top End
204
Valve Cover Removal
204
Camshaft / Carrier Removal
204
Camshaft Sprocket Inspection
205
Exhaust Camshaft Decompression Mechanism
206
Cam Chain and Guide Service
206
Cylinder Head Removal
207
Cylinder Head Disassembly
207
Cylinder Head Inspection
208
Cylinder Head Warp Inspection
208
Valve Inspection
208
Combustion Chamber Cleaning
210
Valve Seat Reconditioning
210
Cylinder Removal
211
Cylinder Inspection
212
Piston Removal
212
Piston-To-Cylinder Clearance
213
Piston / Rod Inspection
213
Piston Ring Installed Gap
214
Engine Assembly - Top End
215
Piston Ring Installation
215
Piston / Connecting Rod Assembly
216
Cylinder Installation
216
Cylinder Head Installation
217
Valve Sealing Test
218
Valve Clearance Check / Adjustment
218
Valve Lash - Tappet Selection Matrix
220
Camshaft Installation / Timing
221
Camshaft Timing - Quick Reference
223
Valve Cover Installation
224
Engine Disassembly / Inspection - Lower End
225
Crankcase Disassembly
225
Stator Cover Removal
225
Starter One-Way Clutch Inspection
225
Stator Removal
227
Oil Pump Removal
228
Oil Pump Assembly
230
Crankcase Breather Service
231
Crankcase Separation
231
Balance Shaft Removal / Inspection
232
Crankshaft Removal
233
Crankshaft Inspection
233
Pto Side Crankcase Bearing Service
234
Mag Side Crankcase Bearing Service
235
Oil Pickup Assembly Inspection
236
Oil Pressure Regulator (Bypass) Valve Inspection
236
Crankcase Inspection
236
Engine Assembly - Lower End
237
Crankcase Assembly - Pto Side
237
Balance Shaft Installation / Timing
239
Final Crankcase Assembly
239
Starter One-Way Clutch Installation
241
Flywheel Installation
241
Stator / Stator Cover Installation
243
570Cc Dohc Engine
244
Engine Detail, Torques / Sequences
244
Engine Fastener Torque Specifications
244
Torque Sequence
246
Crankcase - Timing / Sealing Path
248
Engine Disassembly / Inspection - Top End
249
Valve Cover Removal
249
Camshaft / Carrier Removal
249
Camshaft Sprocket Inspection
250
Camshaft Inspection
251
Exhaust Camshaft Decompression Mechanism
251
Cam Chain and Guide Service
252
Cylinder Head Removal
252
Cylinder Head Disassembly
253
Cylinder Head Inspection
254
Cylinder Head Warp Inspection
254
Valve Inspection
254
Combustion Chamber Cleaning
255
Valve Seat Reconditioning
256
Cylinder Removal
258
Cylinder Inspection
258
Piston Removal
259
Piston-To-Cylinder Clearance
259
Piston / Rod Inspection
260
Piston Ring Installed Gap
261
Engine Assembly - Top End
262
Piston Ring Installation
262
Piston / Connecting Rod Assembly
263
Cylinder Installation
264
Cylinder Head Identification
264
Crankcase Identification
265
Cylinder Head Installation - Black Bolts
266
Cylinder Head Installation - Silver Bolts
267
Valve Sealing Test
268
Valve Clearance Check / Adjustment
268
Valve Lash - Tappet Selection
271
Camshaft Installation / Timing
272
Camshaft Timing - Quick Reference
275
Valve Cover Installation
276
Engine Disassembly / Inspection - Lower End
277
Crankcase Disassembly
277
Stator Cover Removal
277
Starter One-Way Clutch Inspection
277
Stator Removal
279
Oil Pump Removal
280
Oil Pump Assembly
282
Crankcase Breather Service
283
Crankcase Separation
283
Balance Shaft Removal / Inspection
284
Crankshaft Removal
285
Crankshaft Inspection
285
Pto Side Crankcase Bearing Service
286
Mag Side Crankcase Bearing Service
287
Oil Pickup Assembly Inspection
288
Oil Pressure Regulator (Bypass) Valve Inspection
288
Crankcase Inspection
288
Engine Assembly - Lower End
289
Crankcase Assembly - Pto Side
289
Balance Shaft Installation / Timing
291
Final Crankcase Assembly
291
Starter One-Way Clutch Installation
292
Flywheel Installation
293
Stator / Stator Cover Installation
294
Chapter 4 Engine Electrical
297
Ecu Overview
298
Ecu Service
298
Electronic Control Unit (Ecu)
298
Rpm Limit
298
Ecu Replacement
299
Electronic Throttle Body (Etc)
300
Etc Overview
300
Etc Test
300
Etc Replacement
300
Etc Learn Procedure
300
Temperature / Manifold Absolute Pressure (T-Map)
301
T-Map Overview
301
T-Map Sensor Test
301
T-Map Sensor Replacement
301
Pedal Position Sensor (Pps)
302
Operation Overview
302
Pps Test
302
Pps Replacement
302
Crankshaft Position Sensor
303
Cps Overview
303
Cps Test
303
Cps Replacement
305
Engine Coolant Temperature Sensor (Etc)
306
Ect Overview
306
Ect Sensor Test
306
Ect Sensor Replacement
307
Chapter 5 Fuel System
309
Efi Operation Overview
311
Initial Priming / Starting Procedure
312
Principal Components
312
Special Tools
313
Digital Wrench® - Diagnostic Connector
314
Digital Wrench® - Download Website
315
Digital Wrench® Diagnostic Softwarepu-47063-B
315
Digital Wrench® Smartlink Module Kitpu-47471
315
Efi Component Locations
316
Efi Component Locations - Left View
316
Efi Component Locations - Right View
317
Line / Hose Routing
318
Fuel Line Routing
318
Vent Line Termination Fitting
319
Air Box / Intake System
320
Air Box / Air Filter Assembly View
320
Air Box Removal / Installation
322
Fuel Tank / Pump / Sending Unit
323
Fuel Tank Assembly View
323
Fuel Tank Removal
323
Fuel Tank Installation
324
Fuel Sender Test
324
Fuel Pump Test
325
Fuel Pump Replacement
326
Ignition Coil Overview
330
Ignition Coil / Wire Overview
330
Ignition Coil / Wire Test
330
Fuel Injector
331
Fuel Injector Overview
331
Fuel Injector Test
331
Fuel Injector Replacement
332
Fuel Injector Troubleshooting
333
Efi Diagnosis
334
Service Notes - Fuel System
334
Trouble Code Display (Dtc)
335
Fuel System Troubleshooting
342
Fuel Starvation / Lean Mixture
342
Rich Mixture
342
Chapter 6 Pvt System
343
Pvt System Fastener Torques
344
Special Tools
344
Pvt System Overview
345
Clutching Chart
345
General Operation
345
Drive Clutch Operation
346
Driven Clutch Operation
346
Pvt Break-In (Drive Belt / Clutches)
346
Maintenance / Inspection
346
Overheating / Diagnosis
347
Pvt System Service
348
Pvt Sealing, Guard, and Duct Components
348
Pvt Disassembly
349
Pvt Assembly
350
Drive Belt
351
Belt Removal
351
Belt Inspection
351
Belt Installation
352
Pvt Break-In (Drive Belt / Clutches)
352
Clutch Alignment / Offset / Center Distance
353
Inspection
353
Adjustment
354
Drive Clutch Service
355
Drive Clutch Assembly View
355
Clutch Disassembly
356
Shift Weight Inspection
357
Spider Removal
358
Roller, Pin, and Thrust Washer Inspection
358
Button to Tower Clearance Inspection
359
Bearing Inspection
359
Clutch Inspection
359
Bushing Service
361
Clutch Assembly
364
Driven Clutch Service
365
Assembly View
365
Clutch Disassembly / Inspection
366
Clutch Assembly
367
Secondary Clutch Adjustment
367
Pvt System Troubleshooting
368
Troubleshooting
368
Advertisement
Related Products
Polaris RANGER 570 Full-Size Sport 2022
Polaris RANGER 570 EPS 2019
Polaris RANGER 570 EPS 2015
Polaris RANGER 570 INTL 2015
Polaris RANGER 570 HD INTL 2015
Polaris RANGER 570 EPS 2016
Polaris RANGER 570 HD INTL 2016
Polaris RANGER 570 (Intl.) 2016
Polaris RANGER 570 EPS (Intl.) 2016
Polaris RANGER 570 EFI
Polaris Categories
Offroad Vehicle
Swimming Pool Vacuum
Utility Vehicle
Automobile Accessories
Snowmobiles
More Polaris Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL