Polaris RANGER XP 1000 2021 Owner's Manual
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Polaris RANGER XP 1000 2021 Owner's Manual

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2021
For Maintenance and Safety
OWNER'S
MANUAL
RANGER XP 1000
RANGER CREW XP 1000

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Summary of Contents for Polaris RANGER XP 1000 2021

  • Page 1 2021 For Maintenance and Safety OWNER’S MANUAL RANGER XP 1000 RANGER CREW XP 1000...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 2021 Owner’s Manual RANGER XP 1000 Premium Premium + Ride Command Trail Boss Texas Edition NorthStar Premium NorthStar Trail Boss NorthStar Ultimate NorthStar Ultimate + MB Quart Audio RANGER CREW XP 1000 Premium Premium + Ride Command Trail Boss Texas Edition NorthStar Premium NorthStar Trail Boss NorthStar Ultimate...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....163 POLARIS Products ....181 Troubleshooting ....183 Warranty .

  • Page 9: Introduction

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 INTRODUCTION EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
  • Page 12 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Safety

    SAFETY SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-267-2751.
  • Page 14 SAFETY SAFE RIDING GEAR Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.
  • Page 15 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 16 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 17 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
  • Page 18 SAFETY • Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. •...
  • Page 19 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 20 Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer can assist. CAB DOORS (IF EQUIPPED) Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover.
  • Page 21 SAFETY IMPROPER TIRE MAINTENANCE WARNING Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 22 SAFETY TURNING IMPROPERLY CAUTION Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual. Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers.
  • Page 23 SAFETY STALLING WHILE CLIMBING A HILL CAUTION Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
  • Page 24 SAFETY SKIDDING OR SLIDING CAUTION Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 25 SAFETY OPERATING ON FROZEN BODIES OF WATER WARNING Serious injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.
  • Page 26 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
  • Page 27 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
  • Page 28 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to obtain a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. The safety labels...
  • Page 29 SAFETY SEAT BELT / DRIVER WARNING WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belt. • Wear an approved helmet and protective gear. • ALWAYS use vehicle cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds.
  • Page 30 SAFETY PROPER USE WARNING 3-SEAT MODELS WARNING Require Proper Use of Your Vehicle Do your part to prevent injuries: • Do not allow careless or reckless driving. • Make sure operators are 16 or older with a valid driver’s license. •...
  • Page 31 SAFETY PAYLOAD WARNING/SHIFT CAUTION Premium, Premium CREW, NorthStar Premium, NorthStar Premium CREW, NorthStar Trail Boss, and Texas Edition models RANGER NEVER EXCEED IF TOTAL PAYLOAD EXCEEDS XP 1000 40 mph (64 kph) 550 lbs. (250 kg) CA XP 1000 40 mph (64 kph) 550 lbs.
  • Page 32 • Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH. • Always look for and remove debris inside and around clutch and vent system when replacing belt. • Read owner’s manual or see authorized Polaris dealer.
  • Page 33 AIR BOX CAUTION CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.
  • Page 34 SAFETY RANGER CREW XP 1000 NorthStar Trail Boss Models RANGER XP CREW HVAC CA XP CREW HVAC 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT...
  • Page 35 SAFETY RANGER CREW XP 1000 NorthStar Ultimate Models RANGER XP CREW HVAC CA XP CREW HVAC 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT 1290 lbs.
  • Page 36 SAFETY RANGER CREW XP 1000 NorthStar Ultimate + MB Quart Audio Models RANGER XP CREW HVAC CA XP CREW HVAC MAXIMUM CARGO 1000 lbs. 600 lbs. BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138)
  • Page 37 SAFETY RANGER CREW XP 1000 Trail Boss Models RANGER XP 1000 CREW CA XP 1000 CREW 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT 1720 lbs.
  • Page 38 SAFETY RANGER CREW XP 1000 Premium + Ride Command Models RANGER XP 1000 CREW CA XP 1000 CREW 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT...
  • Page 39 SAFETY RANGER CREW XP 1000 Premium Models RANGER XP 1000 CREW CA XP 1000 CREW 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT 1730 lbs.
  • Page 40 SAFETY RANGER CREW XP 1000 NorthStar Premium Models RANGER XP CREW HVAC CA XP CREW HVAC 1000 lbs. 600 lbs. MAXIMUM CARGO BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 18 (124) FRONT 18 (124) PSI (KPa) REAR 20 (138) REAR 20 (138) MAXIMUM WEIGHT 1300 lbs.
  • Page 41 SAFETY INTERNATIONAL SAFETY LABELS GENERAL ALERT WARNING Read your owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. Do not allow operation on public roads (unless designated for off-highway vehicle access).
  • Page 42 SAFETY INTAKE ALERT WARNING Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube.
  • Page 43 SAFETY LOAD/PASSENGER/TIRE PRESSURE ALERT Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner's manual. NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
  • Page 44 SAFETY RANGER TR MAXIMUM CARGO BOX LOAD 454 kg TIRE PRESSURE IN kPa (bar) FRONT 69 kPa (0,69 bar / 10 PSI) REAR 97 kPa (0,97 bar / 14 PSI) TIRE PRESSURE WITH FULL LOAD FRONT 69 kPa (0,69 bar / 10 PSI) (MAX CARGO + PASSENGER) IN kPa (bar) REAR 170 kPa (1,7 bar /...
  • Page 45 SAFETY RANGER CREW, EU MAXIMUM CARGO BOX LOAD 454 kg TIRE PRESSURE IN kPa (bar) FRONT 69 kPa (0,69 bar / 14 PSI) REAR 110 kPa (1,10 bar / 16 PSI) TIRE PRESSURE WITH FULL LOAD FRONT 69 kPa (0,69 bar / 14 PSI) (MAX CARGO + PASSENGER) IN kPa (bar) REAR 210 kPa (2,10 bar /...

  • Page 47: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Console ROPS Cab Frame Headlights Windshield (if equipped) Radiator/AC Condenser Door (if equipped) Bumper/Brush Guard Fuel Cap Tailgate Cargo Box Release Lever Taillights Cargo Box Wheel/Tire Winch (if equipped) Receiver Hitch...
  • Page 48 FEATURES AND CONTROLS CONSOLE Left-Side Switch Panel HVAC Control Panel (if equipped) Steering Wheel Adjuster Right-Side Switch Panel Ignition Ride Command Display (if equipped) 12V Auxiliary Outlets Gear Selector (Shifter) Battery Trickle Charging Outlet Steering Wheel Winch Remote (In Storage Compartment) (if equipped) Instrument Cluster...
  • Page 49 FEATURES AND CONTROLS STEERING WHEEL The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
  • Page 50 PARK. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
  • Page 51 FEATURES AND CONTROLS SWITCHES Not all switches are present on every model. LIGHT SWITCH The ignition switch key must be in the ON/ RUN position to operate the headlights. Press the top of the rocker switch toward the dash to place the headlights on high beam. Move the rocker switch to the center position to place the headlights on low beam.
  • Page 52 FEATURES AND CONTROLS POLARIS 3-MODE THROTTLE CONTROL SWITCH The Polaris 3-Mode Throttle Control Switch has three positions: • Performance (PERF) • Standard (STND) • Work (WORK) Always use low gear for any of the following conditions regardless of the selected throttle control setting.
  • Page 53 FEATURES AND CONTROLS HVAC CONTROL PANEL (IF EQUIPPED) To operate the cab heater, rotate the fan control to the desired fan speed setting. The far left setting turns the fan off. Adjust the temperature by rotating the temperature control to the desired heat setting.
  • Page 54 The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity. If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 55 FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1.
  • Page 56 FEATURES AND CONTROLS PARK BRAKE LEVER (IF EQUIPPED) Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited.
  • Page 57 FEATURES AND CONTROLS SEAT SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
  • Page 58 EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the...
  • Page 59 FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the left-hand side of the vehicle near the driver’s seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane.
  • Page 60 FEATURES AND CONTROLS REAR WINDOW PANEL (IF EQUIPPED) WINDOW REMOVAL 1. Rotate the upper window latches counter-clockwise to release the locks. 2. Tilt the upper edge of the window slightly outward and free the lower window brackets from the frame, then carefully lift the window up and away from the vehicle.
  • Page 61 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
  • Page 62 ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 63 FEATURES AND CONTROLS INDICATOR ICON FUNCTION This lamp is a reminder to the operator to Helmet/Seat Belt ensure all riders are wearing helmets and seat belts before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
  • Page 64 Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 67 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank.
  • Page 65 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
  • Page 66 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 67 FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
  • Page 68 FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
  • Page 69 FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
  • Page 70 FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
  • Page 71 • Familiarize yourself with the features and operations of the Display while the vehicle is stationary. • Download the Polaris RIDE COMMAND App from the Apple®/Google Play® store and create your personalized account. • Check your display to ensure you have the appropriate maps and trails visible for your area.
  • Page 72 MANUFACTURER 9200 Series Display Polaris Industries Inc. Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with EU Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:...
  • Page 73 FEATURES AND CONTROLS OVERVIEW Ride Command Buttons Icon Bar Drive Mode Gauge View Mode Widgets Speedometer/Tachometer Settings Gear Status RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu/Power Press the Menu/Power button to access Button the settings. To reboot the display, press and hold for 5 seconds.
  • Page 74 FEATURES AND CONTROLS BUTTON DESCRIPTION FUNCTION Map Button Press the Map button to access the map, manage your rides and waypoints, and to see your friends on the map with Group Ride. Phone Button Press the Phone button to access your Bluetooth®...
  • Page 75 FEATURES AND CONTROLS DRIVE MODE INDICATOR DESCRIPTION FUNCTION When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When in All-Wheel Drive, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
  • Page 76 To access the Setting menu, press the Menu/ Power button You can also navigate to the settings menu by pressing the POLARIS logo at the top of the display screen . This will open the Control Panel. From the Control Panel,...
  • Page 77 FEATURES AND CONTROLS GAUGE VIEW MODE Press to toggle between the two available gauge view modes, Analog and Digital. While in the digital gauge view mode, press invert the MPH and RPM units. PIN ACTIVATED SECURITY SYSTEM (IF EQUIPPED) The Pin Activated Security System (P.A.S.S.) allows you to safely lock and unlock your vehicle from the Ride Command display screen.
  • Page 78 FEATURES AND CONTROLS ICON BAR ICON DESCRIPTION FUNCTION Headset Displays icon if headset is connected Signal Strength Displays current cell signal strength Fuel Level Displays current fuel capacity percentage Vehicle Direction Displays vehicle direction Ambient Displays ambient temperature Temperature Clock Displays current time UPDATE SOFTWARE NOTICE...
  • Page 79 1. Go to ridecommand.polaris.com/update. 2. Log into your account, or create a new account. 3. Using the Vehicle Identification Number (VIN), add your new Polaris vehicle to your Garage. 4. Locate and download the latest software to a USB flash drive (8+ GB).
  • Page 80 FEATURES AND CONTROLS UPDATE MAPS To update the maps on your display, do the following: 1. Go to ridecommand.polaris.com/update and download the map update to a USB flash drive. 2. Insert USB flash drive into the USB port on your vehicle.

  • Page 81: Operation

    OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 82 OPERATION BRAKE SYSTEM BREAK-IN Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors. PVT BREAK-IN (CLUTCHES/BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance.
  • Page 83 OPERATION ITEM REMARKS PAGE Intake pre-filters Inspect, clean Headlamps Check operation, apply POLARIS dielectric page 144 grease when lamp is replaced Brake light/tail lamps Check operation Seat Latch Push down on the seat back to ensure the latch is secure...
  • Page 84 Never start the engine or let it run in an enclosed area. 4. Never operate with accessories not approved by POLARIS for use on this vehicle. 5. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).
  • Page 85 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 86 OPERATION USING LOW GEAR Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK. Always shift into low gear for any of the following conditions. •...
  • Page 87 OPERATION PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 88 OPERATION 14. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed. WARNING Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death.
  • Page 89 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 90 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: • Always check for obstacles before operating in a new area. • Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. •...
  • Page 91 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: • Avoid excessively steep hills. • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill. • Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side.
  • Page 92 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards. If equipped with high mounted intakes, your vehicle can operate through standing water up to a height equal to the seat base level. NOTICE If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine.
  • Page 93 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: • Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. • Always avoid backing downhill. • Back slowly. • Apply the brakes lightly for stopping. •...
  • Page 94 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 95 OPERATION Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box. Always read and understand the load distribution warnings listed on warning labels and in this manual.
  • Page 96 OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3.
  • Page 97 OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential. ENGAGING AWD NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage.
  • Page 98 OPERATION DISENGAGING AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.
  • Page 99 OPERATION UNLOCKING THE DIFFERENTIAL (TURF MODE) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.

  • Page 101: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 102 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 103 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 104 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
  • Page 105 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 106 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 107 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 108 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 109 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 110 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 111: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C.

  • Page 113: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 114 MAINTENANCE MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
  • Page 115 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CLNDR (KM) Engine Breather Inspect; replace as needed 50 H (800) Shift Linkage Inspect, lubricate, adjust 50 H (800) Steering 50 H Lubricate (800) Front / Rear Lubricate and inspect bushings 50 H (800) Stabilizer Bars...
  • Page 116 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CLNDR (KM) 1000 Spark Plug Inspect; replace as needed 100 H 12 M (1600) Inspect for wear, routing, security; 1000 Wiring inspect connectors subjected to 100 H 12 M (1600) water, mud, etc.
  • Page 117 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 118 POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 119 MAINTENANCE 6. Add the recommended oil as necessary to bring the oil level within the SAFE range on dipstick. Do not overfill (see NOTICE below). NOTICE A rising oil level between checks during cold weather operation can indicate contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the upper mark, change the oil immediately.
  • Page 120 MAINTENANCE 4. Place a drain pan under the engine crankcase and remove the drain plug. Allow the oil to drain completely. 5. Remove all cargo from the cargo box. CAUTION Always remove all cargo from the cargo box before lifting the box to access the engine.
  • Page 121 MAINTENANCE 16. Unlock the dipstick lever. Remove the dipstick and wipe it dry with a clean cloth. 17. Reinstall the dipstick and push it into place. Do not lock the dipstick. NOTICE Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick consistent.
  • Page 122 MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ LEVEL FILL PLUG GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 51 oz. 10-14 ft. lbs. 10-14 ft. lbs. Lubricant & (Main (1500 ml) (14-19 Nm) (14-19 Nm) Transmission Gearcase) Fluid Demand Drive 6.8 oz.
  • Page 123 MAINTENANCE TRANSMISSION OIL CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Remove the fill plug 2. Place a drain pan under the drain plug 3.
  • Page 124 MAINTENANCE DEMAND DRIVE (FRONT GEARCASE) DEMAND DRIVE OIL CHECK Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
  • Page 125 Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE ELECTRODE GAP NEW OR USED PLUG TORQUE 0.7 –...
  • Page 126 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 127 But if the overflow bottle has run dry, the level in the radiator should also be inspected. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 128 MAINTENANCE OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the vehicle on a level surface.
  • Page 129 AIR CONDITIONING WARNING Only licensed and certified professionals are allowed to check and maintain AC refrigerant levels. Your POLARIS dealer can assist. FILTER CLEANING The air conditioning filter is located below the center hood. 1. Remove the two fasteners and remove the filter cover.
  • Page 130 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 131 MAINTENANCE BELT REMOVAL If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
  • Page 132 MAINTENANCE 3. Rotate the clutch cover back and lift up and over the control arm mounting NOTICE Use care when lifting clutch cover upwards. Do not damage cover, intake boot, or electrical harness. 4. Pull clutch cover out towards the rear of the vehicle as shown above. 5.
  • Page 133 MAINTENANCE BELT INSPECTION To inspect the drive belt, do the following: 1. Inspect belt for hour-glassing (extreme circular wear in at least one spot and on both sides of the belt). Hour glassing occurs when the drive train does not move and the drive clutch engages the belt.
  • Page 134 MAINTENANCE 7. Pull clutch cover backwards and align with bolt holes on inner clutch cover as shown below. 8. Install and torque the outer clutch cover bolts to specification. TORQUE PVT Outer Cover Fasteners 35 (4 N·m)
  • Page 135 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.
  • Page 136 6. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 7. If water has been ingested into the PVT follow the procedure for drying.
  • Page 137 MAINTENANCE FILTER SYSTEMS AIR FILTER REPLACEMENT Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often. 1. Tilt the rear cargo box to access the airbox. 2.
  • Page 138 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 139 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
  • Page 140 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
  • Page 141 MAINTENANCE STEERING WHEEL INSPECTION Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart section. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3.
  • Page 142 MAINTENANCE CAM ADJUSTMENT NOTICE Trail Boss and NorthStar Trail Boss models are equipped with Nivomat shocks, which cannot be manually adjusted. Nivomat shocks automatically adjust internal pressure during use Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.
  • Page 143 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
  • Page 144 MAINTENANCE AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Lug Nut (Aluminum 120 ft-lbs (163 Nm) Front and Rear Wheels) 180 ft.
  • Page 145 MAINTENANCE WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed.
  • Page 146 MAINTENANCE HALOGEN LIGHTS LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced.
  • Page 147 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: 1. Ensure the tire pressure of all tires is at recommended levels. 2. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a dark wall. 3.
  • Page 148 MAINTENANCE BRAKE LIGHTS When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. To check the brake lights, do the following: 1. Turn the key to the ON position. 2. Depress the brake pedal. The brake light should come on after about 10mm (0.4 in.) of pedal travel.
  • Page 149 MAINTENANCE FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. To access the fuse box, remove the storage bin under the center rear-most seat.
  • Page 150 MAINTENANCE FUSE SIZE FEATURE SUPPORTED HVAC Display PREMIUM CREW, PREMIUM + RIDE COMMAND CREW, TRAIL BOSS CREW, AND TEXAS EDITION CREW MODELS FUSE SIZE FEATURE SUPPORTED Accessory Lights 7.5A Winch Key Switch Trickle Charge Plug Drive 7.5A Display Chassis 7.5A Heater Heater 2...
  • Page 151 MAINTENANCE NORTHSTAR PREMIUM, NORTHSTAR TRAIL BOSS, NORTHSTAR ULTIMATE, AND NORTHSTAR ULTIMATE + MB QUART AUDIO MODELS FUSE SIZE FEATURE SUPPORTED 7.5A HVAC CONT 7.5A Winch Accessory Drive Chassis Alternator (S) Alternator (L) Key Switch 7.5A Display HVAC Lights Trickle Charge Seats Plug...
  • Page 152 MAINTENANCE NORTHSTAR PREMIUM CREW, NORTHSTAR TRAIL BOSS CREW, NORTHSTAR ULTIMATE CREW, AND NORTHSTAR ULTIMATE + MB QUART AUDIO CREW MODELS FUSE SIZE FEATURE SUPPORTED 7.5A HVAC Cont 7.5A Winch Accessory Drive Chassis Alternator (S) Alternator (L) Key Switch 7.5A Display HVAC Lights Trickle Charge...
  • Page 153 MAINTENANCE BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
  • Page 154 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 155 MAINTENANCE 50%-75% 12.3-12.6 volts Needs charge 5-11 hours 25%-50% 12.0-12.3 volts Needs charge At least 13 hours 0%-25% 12.0 volts or less Needs charge At least 20 hours * Using AGM specific charger at standard amps specified on top of battery BATTERY REMOVAL WARNING Improperly connecting or disconnecting battery cables can result in an...
  • Page 156 MAINTENANCE BATTERY INSTALLATION 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. Coat the terminals with dielectric grease or petroleum jelly. 4. Connect and tighten the red (positive) cable first. 5. Connect and tighten the black (negative) cable last. 6.
  • Page 157 Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self discharge.
  • Page 158 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 159 Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 160 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 161 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. STORAGE AREA / COVERS Be sure the storage area is well ventilated.
  • Page 162 MAINTENANCE REMOVAL FROM STORAGE WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area. 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle.
  • Page 163 MAINTENANCE Front Tie-Down Location Front tie-down points Rear Tie-Down Locations Rear tie-down points...

  • Page 165: Specifications

    SPECIFICATIONS SPECIFICATIONS RANGER / CREW XP 1000 PREMIUM RANGER / CREW XP 1000 PREMIUM + RIDE COMMAND DESCRIPTION SPECIFICATION Maximum Weight Premium models Capacity (includes 1920 lb (871 kg) weight of operator, CA Models: 1520 lb (689 kg) passenger, cargo, INTL Models: 1752 lb (795 kg) accessories) CREW: 1730 lb (785 kg)
  • Page 166 SPECIFICATIONS DESCRIPTION SPECIFICATION Ground Clearance 13 in (33 cm) Min. Turning Radius 156 in (396 cm) Towing Capacity 2500 lb (1134 kg) Hitch Tongue 250 lb (113 kg) Capacity Max. Cargo Box 1000 lb (454 kg) Load CA Models: 600 lb (272 kg) Engine 4-Stroke DOHC Twin Cylinder Displacement...
  • Page 167 SPECIFICATIONS DESCRIPTION SPECIFICATION Gear Reduction - Front 9.16:1 / Rear 27.39:1 Reverse Gear Reduction - Front 4.35:1 / Rear 13.01:1 High Drive Ratio - Front 3.23:1 Tire Size - Front 27 x 9-14; Maxxis® MU511 Tire Size - Rear 27 x 11-14; Maxxis® MU521 Tire Pressure - 12 psi (83 kPa) Front...
  • Page 168 SPECIFICATIONS RANGER / CREW XP 1000 TRAIL BOSS DESCRIPTION SPECIFICATION Maximum Weight 1905 lb (864 kg) Capacity (includes CA Models: 1505 lb (683 kg) weight of operator, passenger, cargo, CREW: 1720 lb (780 kg) accessories) CA Models: 1320 lb (599 kg) Dry Weight* 1607 lb (729 kg) CREW: 1942 lb (881 kg)
  • Page 169 SPECIFICATIONS DESCRIPTION SPECIFICATION Displacement 999 cc Bore x Stroke (mm) 93 mm x 73.5 mm Stator Output 900W @ 3000 RPM Compression Ratio 10.8:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug/ Gap MR7F / 0.7-0.8 mm Lubrication System...
  • Page 170 SPECIFICATIONS DESCRIPTION SPECIFICATION Tire Pressure - 10 psi (69 kPa) Front CREW: 18 psi (124 kPa) Tire Pressure - Rear 12 psi (83 kPa) CREW: 20 psi (138 kPa) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers Hood Headlights LED - replace entire assembly if fault occurs Taillights...
  • Page 171 SPECIFICATIONS RANGER / CREW XP 1000 TEXAS EDITION DESCRIPTION SPECIFICATION Maximum Weight 1980 lb (898 kg) Capacity (includes CREW: 1730 lb (785 kg) weight of operator, passenger, cargo, accessories) Dry Weight* 1684 lb (764 kg) CREW: 1942 lb (881 kg) Test GVW - 3600 lb (1633 kg) per OSHA 29 CFR 1928.53 Rollover Protection...
  • Page 172 SPECIFICATIONS DESCRIPTION SPECIFICATION Displacement 999 cc Bore x Stroke (mm) 93 mm x 64.4 mm Alternator Output 660 W @ 3000 RPM Compression Ratio 10.8:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug/ Gap MR7F / 0.7-0.8 mm Lubrication System...
  • Page 173 SPECIFICATIONS DESCRIPTION SPECIFICATION Tire Pressure - 10 psi (69 kPa) Front CREW: 14 psi (97 kPa) Tire Pressure - Rear 12 psi (83 kPa) CREW: 16 psi (110 kPa) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers Hood Headlights LED - replace entire assembly if fault occurs Taillights...
  • Page 174 SPECIFICATIONS RANGER / CREW XP 1000 NORTHSTAR PREMIUM EDITION DESCRIPTION SPECIFICATION Maximum Weight 1590 lb (721 kg) Capacity (includes CA Models: 1190 lb (540 kg) weight of operator, CREW: 1300 lb (590 kg) passenger, cargo, 900 lb (408 kg) accessories) Dry Weight* 1922 lb (872 kg) CREW: 2359 lb (1070 kg)
  • Page 175 SPECIFICATIONS DESCRIPTION SPECIFICATION Engine 4-Stroke DOHC Twin Cylinder Displacement 999 cc Bore x Stroke (mm) 93 mm x 73.6 mm Alternator Output 1288 W @ 5000 RPM Compression Ratio 10.8:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32°...
  • Page 176 SPECIFICATIONS DESCRIPTION SPECIFICATION Tire Pressure - 12 psi (83 kPa) Front CREW: 18 psi (124 kPa) Tire Pressure - Rear 14 psi (97 kPa) CREW: 20 psi (138 kPa) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers Hood Headlights 2 single beam, 55W low/60W high, quartz/halogen Taillights...
  • Page 177 SPECIFICATIONS RANGER / CREW XP 1000 NORTHSTAR ULTIMATE EDITION RANGER / CREW XP 1000 NORTHSTAR ULTIMATE EDITION + MB QUART AUDIO DESCRIPTION SPECIFICATION Maximum Weight NorthStar Ultimate Models Capacity (includes 1575 lb (714 kg) weight of operator, CA Models: 1175 lb (533 kg) passenger, cargo, CREW: 1290 lb (585 kg) accessories)
  • Page 178 SPECIFICATIONS DESCRIPTION SPECIFICATION Min. Turning Radius 156 in (396 cm) Towing Capacity 2500 lb (1133 kg) Hitch Tongue 250 lb (113 kg) Capacity Max. Cargo Box 1000 lb (454 kg) Load CA Model: 600 lb (272 kg) Engine 4-Stroke DOHC Twin Cylinder Displacement 999 cc Bore x Stroke (mm)
  • Page 179 SPECIFICATIONS DESCRIPTION SPECIFICATION Gear Reduction - Front 4.35:1 / Rear 13.01:1 High Drive Ratio - Front 3.23:1 Tire Size - Front 29 x 9-14; Maxxis® MU511 Tire Size - Rear 29 x 11-14; Maxxis® MU521 Tire Pressure - 10 psi (69 kPa) Front CREW: 18 psi (124 kPa) Tire Pressure - Rear...
  • Page 180 SPECIFICATIONS RANGER / CREW XP 1000 NORTHSTAR ULTIMATE TRAIL BOSS DESCRIPTION SPECIFICATION Maximum Weight 1560 lb (708 kg) Capacity (includes CA Models: 1160 lb (526 kg) weight of operator, CREW: 1250 lb (567 kg) passenger, cargo, 850 lb (386 kg) accessories) Dry Weight* 1955 lb (887 kg)
  • Page 181 SPECIFICATIONS DESCRIPTION SPECIFICATION Engine 4-Stroke DOHC Twin Cylinder Displacement 999 cc Bore x Stroke (mm) 93 mm x 73.6 mm Alternator Output 1288 W @ 5000 RPM Compression Ratio 10.8:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing ECU Controlled 32°...
  • Page 182 SPECIFICATIONS DESCRIPTION SPECIFICATION Tire Size - Rear 29 x 11-14; Maxxis® MU521 Tire Pressure - 10 psi (69 kPa) Front CREW: 18 psi (124 kPa) Tire Pressure - Rear 14 psi (97 kPa) CREW: 20 psi (138 kPa) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers Hood Headlights...

  • Page 183: Polaris Products

    Dielectric Grease (Nyogel®) — 2871329 12 oz bottle (12) Carbon Clean 2871326 16 oz (12) 2870652 Fuel Stabilizer 2.5 gal (2) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread Sealant — 2871956 POLARIS Battery Tender — 2859044 Charger...

  • Page 185: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground Drive at a higher speed or use low range more frequently. speed (3-7 MPH) Warm the engine at least 5 minutes.
  • Page 186 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 187 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 188 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 189: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 190 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 191 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 192 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 193 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 194 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 195 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 196 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 197 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 199: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 201 Check Engine Indicator ....68 Clean the Exterior ....158 Active Descent Control (ADC) Clothing.
  • Page 202 Error Codes, Engine....68 European Vibration and Noise ..9 Ignition Switch ......47 Exhaust Emission Control Improper Cargo Loading .
  • Page 203 Intake Alert......40 Polaris Products ..... . 181...
  • Page 204 Specifications - NorthStar Vehicle Immersion ....134 Ultimate Edition ..... 175 Specifications - NorthStar Ultimate Trail Boss .
  • Page 206 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9931679 Rev 01 Printed in USA Medina, MN 55340...

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