Trane Startup Checklist - Trane IntelliPak 1 Installation, Operation And Maintenance Manual

Trane Startup Checklist

This checklist is intended to be a guide for the Trane
technician just prior to unit 'startup'. Many of the
recommended checks and actions could expose the
technician to electrical and mechanical hazards. Refer
to the appropriate sections in the this manual for
appropriate procedures, component specifications and
safety instructions.
I I m m p p o o r r t t a a n n t t : : This checklist is not intended as a
substitution for the contractor's installation
instruction.
J J o o b b N N a a m m e e
J J o o b b L L o o c c a a t t i i o o n n
S S a a l l e e s s O O r r d d e e r r # #
U U n n i i t t D D L L # # ( ( s s p p e e c c i i a a l l u u n n i i t t s s ) )
S S t t a a r r t t i i n n g g S S a a l l e e s s O O f f f f i i c c e e
Table 59. Startup checklist for 20–75 ton air-cooled units
General Start-up
Is adequate access/egress provided?
1
Initial site inspection performed?
2
Unit exterior inspected for damage (dents, bends, missing panels, doors work properly)?
3
Unit clearances adequate to avoid air recirculation?
4
5 Wear electrical PPE
Lockout & tagout unit
6
Verify unit interior is free from debris and obstructions, etc.
7
All unit drain lines and traps are properly installed
8
Remove electrical access panel fastened (9) bolt/screws or open access
9
Verify unit is grounded. Confirm a ground wire is coming from the power source
10
Verify main power feed wire gauge is properly sized for current load
11
Verify all wiring connections are tight
12
Verify all field control wiring for VAV controls are complete
13
Verify all automation and remote controls installed/wired
14
Verify all shipping hardware and plastic covers for compressors have been removed
15
Verify hold down bolts and channels from fan sections removed
16
Fan section isolators checked/adjusted (approximately ¼" gap above shipping block)
17
Verify damper linkages are tight/adjusted and tip seals are in good condition
18
Verify compressor oil levels at proper levels (½ - ¾ high in glass)
19
20 Compressor discharge service valves and oil valves open/back seated
All fan belts tensioned, bearings greased and sheaves in alignment
21
Verify supply and relief fan pulley bolts are tight
22
Verify fans rotate freely
23
Verify refrigerant charge on each circuit
24
Remove lock tag out
25
26 Wear electrical PPE
Verify correct voltage supplied to unit and electrical heaters (see IOM for assistance)
27
Allow compressor crankcase heaters to operate for 8 hours prior to starting the refrigeration system.
28
Verify incoming voltage phase balanced
29
Check the incoming power phase rotation.
30
Verify all fans rotate in proper direction
31
130
I I m m p p o o r r t t a a n n t t : : Except where noted, it is implied that the
Trane technician is to use this checklist for
inspection/verification of prior tasks
completed by the general contractor at
installation. Use the line item content to
also record the associated values onto the
Trane unitary packaged equipment log.
S S e e r r i i a a l l # #
M M o o d d e e l l # #
S S h h i i p p D D a a t t e e
D D a a t t e e
T T e e c c h h n n i i c c i i a a n n
Completed?
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
Yes No
RT-SVX072A-EN