Table of Contents
Related Manuals for Gestetner CP6244
Summary of Contents for Gestetner CP6244
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Page 1: Operating Instructions
Operation Optional Functions User Tools Replenishing Supplies Troubleshooting Remarks Specifications For safety, please read this manual carefully before you use this product and keep it handy for future reference. Operating Instructions... - Page 2 Type for CP6244/LDD145/JP4500/3560DNP Printed in Japan EN USA C249-8697...
- Page 3 The model names of the machines do not appear in the following pages. Check the type of your ma- chine before reading this manual. • LG drum: CP6244, LDD145, JP4500, 3560DNP • A3 drum: Not Available Certain types might not be available in some countries. For details, please contact your local dealer.
- Page 4 Note to users in the United States of America Notice: This equipment has been tested and found to comply with the limits for a Class B digital device, pursu- ant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
- Page 5 Introduction This manual describes detailed instructions on the operation and notes about the use of this machine. To get maximum versatility from this machine all operators are requested to read this manual carefully and follow the instructions. Please keep this manual in a handy place near the machine. Notes: Some illustrations in this manual might be slightly different from the machine.
- Page 6 Note to users in the United States of America Notice: This equipment has been tested and found to comply with the limits for a Class B digital device, pursu- ant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
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Page 7: Safety Information
Safety Information When using this machine, the following safety precautions should always be fol- lowed. Safety During Operation In this manual, the following important symbols are used: R WARNING: Indicates a potentially hazardous situation which, if instructions are not followed, could result in death or serious injury. R CAUTION: Indicates a potentially hazardous situation which, if instructions are not followed, may result in minor or moderate injury or damage to property. - Page 8 R CAUTION: • Protect the machine from dampness or wet weather, such as rain, snow. • Unplug the power cord from the wall outlet before you move the machine. While moving the machine, you should take care that the power cord will not be damaged under the machine.
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Page 9: Position Of Label For R
Position of Label for R This machine has a RCAUTION label at the position indicated below. For your own safety, always adhere to the instructions on the label. R CAUTION ZJVH060E... -
Page 10: How To Read This Manual
How to Read This Manual Symbols In this manual, the following symbols are used: R WARNING: This symbol indicates a potentially hazardous situation that might result in death or serious injury when you misuse the machine without following the in- structions under this symbol. -
Page 11: What You Can Do With This Machine
What You Can Do with this Machine Below is a quick summary of this ma- chine's features and where to look for more information. ❖ ❖ ❖ ❖ Standard Printing See p.16 “Standard Printing”. ❖ ❖ ❖ ❖ Saving Energy See p.19 “Energy Saver Mode”. - Page 12 ❖ ❖ ❖ ❖ Making Masters and Prints at One Go See p.34 “Auto Cycle”. ❖ ❖ ❖ ❖ Memory/Class Modes See p.35 “Memory/Class”. ❖ ❖ ❖ ❖ Combining Two Originals onto One Print See p.49 “Combine”. ❖ ❖ ❖ ❖ Repeating Images See p.51 “Repeat”.
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Page 13: Making Prints
Making Prints This section explains the basic proce- dure for making prints. A A A A Lift the exposure glass cover. Reference For details on how to place orig- inals in the optional document feeder, see p.62 “Placing Origi- nals in the Document Feeder”. B B B B Place the original face down on the exposure glass. - Page 14 Note ❒ If you wish to check the image before printing, press the { { { { Auto Cycle} } } } key before pressing the { { { { Start} } } } key, in order to disable Auto Cycle mode. See p.17 “When Auto Cycle mode is off”.
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Page 15: Table Of Contents
TABLE OF CONTENTS Safety Information ... i Safety During Operation... i Position of Label for R R CAUTION ... iii How to Read This Manual ...iv What You Can Do with this Machine...v Making Prints ...vii Machine Exterior ...1 Machine Interior ...2 Options ... - Page 16 Select Class/Year ... 37 Registering Class/Year ...37 Printing for All Years ...38 Printing for Selected Classes ...38 Memory Mode...40 Normal Memory Mode... 40 Stack Memory Mode ...41 Class Mode ...43 Recall ...45 Storing Memory Mode Settings...45 Storing Class Mode Settings... 47 Recalling the Stored Settings...48 Combine...49 Repeat ...
- Page 17 3. User Tools Accessing the User Tools ...71 Quitting User Tools ...71 User Tools Menu ...72 1 System ...72 2 Set Operat'n Mode ...73 3 Initial Setting... 74 4 Mode Setting ...75 5 Admin. Mode ...77 6 Online Paramet's...78 User Tool Menus in Detail ...80 3-5 Edge Erase Area...80 4-14 No.
- Page 18 Poor Printing ... 110 Dirt on the Back Side of Paper... 110 Dirt on the Front Side of Paper (Black Line/Stain) ... 113 Blank Prints or Incomplete Prints ...113 6. Remarks Operation Notes ... 117 General Cautions ...117 Print Paper ...119 Originals ...119 Where to Put the Machine ...
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Page 19: Machine Exterior
Machine Exterior Front door Open for access to the inside of the ma- chine. Control panel Operator controls and indicators are lo- cated here. See p.4 “Control Panel”. Exposure glass cover or document feeder (option) When using the exposure glass, lower its cover over an original before master making. -
Page 20: Machine Interior
Machine Interior Paper alignment wings Lift or lower the wings according to the type of paper used. Paper delivery side plates Use to align the prints on the paper deliv- ery tray. Paper delivery end plate Use to align the leading edge of the prints. -
Page 21: Options
Options ❖ ❖ ❖ ❖ Document feeder 1. Document feeder ❖ ❖ ❖ ❖ Exposure glass cover 1. Exposure glass cover Note ❒ Other options: • A3, 11" × 17" Color Drum " × 17" Black Drum • A4, 8 •... -
Page 22: Control Panel
Control Panel Keys { { { { Quality Start} } } } key Press to have the machine perform a few idle spins before printing. See p.57 “Quality Start Mode”. { { { { Security} } } } key Press to make prints from confidential documents. - Page 23 Number keys Press to enter the desired number of prints as well as data for certain modes. { { { { q q } } } } key Press to confirm an entry that you have made. { { { { Clear/Stop} } } } key Press to cancel a number that you have entered or to stop printing.
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Page 24: Indicators
Indicators Special feature indicator Lets you know when one or more of the keys under the behind cover has been se- lected. Color drum indicator Lets you know that a color drum is in- stalled, and that the machine is ready for color printing. -
Page 25: Panel Display
Panel Display The panel display shows the machine status, error messages, and function menus. Important ❒ Do not subject the panel display to strong impact or a force equivalent to 30N or more, otherwise it could be damaged. Note ❒ When you select an item on the panel display, it is highlighted (e.g. Menu for the function selected Machine status or messages ❖... -
Page 27: Operation
Print Paper The following limitations apply: Metric Paper feed tray A3 L, B4 JIS (Japanese Industrial Standard) L, A4 L K, B5 JIS L K, A5 L, B6 JIS L, A6 L, Oth- ers (Vertical: 70 - 297mm, Hori- zontal: 148 - 432mm) The following types of paper are not recommended for this machine: •... - Page 28 Operation • The following types of envelopes: If you print on rough grained paper, the copy image might be blurred. You can use A3 (297 × 420mm) or 11" × 17" originals or printing paper. However, use the Reduce mode to ensure that the entire image is printed. This is because the maximum print areas are as follows: •...
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Page 29: Originals
Originals Originals The maximum original size that you can place on the exposure glass is 304.8 × 432mm, 12" × 17". If your originals have bold letters or solid images at the leading edges, you might get prints with dirty edges. In this case, place the original face down on the ex- posure glass, with its widest margin toward the paper delivery tray. -
Page 30: Printing Preparations
Operation Printing Preparations Loading Paper A A A A Gently open the paper feed tray. B B B B Release the paper feed side plate lock lever and adjust the side plates to match the paper size. 1: Paper feed side plate lock lever C C C C Load paper onto the paper feed tray. - Page 31 B B B B Lift the paper delivery side plates and adjust them to match the pa- per size. C C C C Lift the paper delivery end plate and adjust it to match the paper size. When printing on 81.4 g/m lb or thicker paper A Lower the paper alignment wings.
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Page 32: After Printing
Operation After Printing A A A A Remove the paper from the paper feed tray. The paper feed tray will lower. B B B B Gently close the paper feed tray. C C C C Remove the prints from the paper delivery tray. - Page 33 G G G G Close the paper delivery tray. H H H H Turn off the main switch. ZBHH051E ZFRH100E After Printing...
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Page 34: Standard Printing
Operation Standard Printing This section explains the basic proce- dure for making prints. The proce- dure differs depending on whether or not the machine is in Auto Cycle mode. With Auto Cycle mode, you can pro- cess masters and make prints in a sin- gle operation. - Page 35 F F F F Lower the exposure glass cover. G G G G Specify the print settings. H H H H Enter the number of prints with the number keys. Note ❒ If you have made a wrong en- try, press the { { { { Clear/Stop} } } } key and then enter the number again.
- Page 36 Operation B Press the { { { { Start} } } } key. C Press the { { { { Proof} } } } key. Check the print image. Reference If the image position is not correct, adjust it using the { { { { Image Position} } } } key.
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Page 37: Energy Saver Mode
Energy Saver Mode If the machine has not been operated for a certain period of time after printing, or when you press and hold the { { { { Clear Modes/Energy Saver} } } } key for 3 seconds, the panel display goes off and the machine enters Energy Saver mode. -
Page 38: Auto Reset
Operation Auto Reset This machine can be set to return automatically to its initial condition if it has not been operated for a certain period of time. This is called “Auto Reset”. Note ❒ The Auto Reset time can be set from 1 to 5 minutes, or to “Off”. See “1 Auto Reset”... -
Page 39: Adjusting The Print Image Position
Adjusting the Print Image Position You can adjust the print image posi- tion in two ways: ❖ ❖ ❖ ❖ Forwards or Backwards Use the { { { { Image Position} } } } keys. ❖ ❖ ❖ ❖ Right or Left Use the side tray fine adjusting di- Forwards or Backwards * Paper feed direction... -
Page 40: Right Or Left
Operation Right or Left * Paper feed direction A A A A Press the paper feed tray down key to lower the paper feed tray. B B B B Turn the side tray fine adjusting dial as shown below. ❖ ❖ ❖ ❖ Shifting the image to the right ❖... -
Page 41: Adjusting The Print Image Density
Adjusting the Print Image Density You can adjust the print image densi- ty to suit your needs. Note ❒ You can specify the image density that is selected by default when the power is turned on. See “1 MSTR Makg.Density” on p.74 “3 Initial Setting”. -
Page 42: Tint Mode
Operation Tint Mode Use this function to make halftone prints. A A A A Press the { { { { Tint} } } } key. B B B B Set your original. C C C C Enter the number of prints with the number keys. -
Page 43: Changing The Printing Speed
Changing the Printing Speed Use the { { { { W W W W } } } } { { { { V V V V } } } } keys (Speed keys) to adjust the printing speed to suit the type of printing paper. -
Page 44: Stopping A Multi-Print Run
Operation Stopping a Multi-print Run Stopping a Multi-print Run to Print Another Original A A A A Press the { { { { Clear/Stop} } } } key. B B B B Set the new original. C C C C Enter the number of prints and press the { { { { Start} } } } key. -
Page 45: Preset Reduce/Enlarge
Preset Reduce/Enlarge Use this function to reduce or enlarge originals by a preset ratio. Note ❒ The leading edge of the print im- age remains constant even when the image itself is enlarged or re- duced. 1. When using the exposure glass 2. - Page 46 Operation A A A A Press the { { { { Reduce/Enlarge} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select your desired reproduction ratio, and press the { { { { OK} } } } key.
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Page 47: Zoom
Zoom Use this function to fine-tune the re- production ratio in 1% steps. Note ❒ You can select from a range of 50– 200%. A A A A Specify the reproduction ratio with the { { { { } } } } { { { { } } } } keys (Zoom keys). -
Page 48: Edge Erase
Operation Edge Erase When printing from thick books, or similar originals, a shadow caused by the binding may show up on the prints. If you print using the Edge Erase mode, such shadows will be erased automatically. ❖ ❖ ❖ ❖ With Edge Erase mode ❖... -
Page 49: Printing On Thick Or Thin Paper
Printing on Thick or Thin Paper Perform the following steps when you make prints on thick (127.9 to 209.3g/m , 34.0 to 55.6 lb), standard (52.3 to 127.9g/m , 13.9 to 34.0 lb) or thin (47.1 to 52.3g/m , 12.5 to 13.9 lb) paper. -
Page 50: Type Of Original
Operation Type of Original Select from the following original types to match your originals: ❖ ❖ ❖ ❖ Letter mode Use this mode when the original contains only text (no pictures). ❖ ❖ ❖ ❖ Letter/Photo mode Use this mode when the original contains photographs or text with pictures. -
Page 51: Economy Mode
Economy Mode Use this function to save ink. Note ❒ Prints will appear lighter when Economy mode is used. ❒ The default is Off. To select either “On” or “Off” for Economy mode, see “4 Eco. Mode ON/OFF” on p.74 “3 Initial Setting”. A A A A Press the { { { { Economy Mode} } } } key. -
Page 52: Auto Cycle
Operation Auto Cycle Use this function to process masters and make prints in a single operation. Note ❒ The default is On. ❒ You can specify whether Auto Cy- cle mode is enabled or not when the power is turned on. See “1 Auto Cycle ON/OFF”... -
Page 53: Memory/Class
Memory/Class The Memory/Class function is useful especially for people such as teachers, who often have to make different numbers of prints from the same orig- inal for different classes or have to make the same number of prints from a number of different originals for the same class. - Page 54 Operation ❖ ❖ ❖ ❖ Class Mode Use to make prints from one origi- nal for multiple classes, with the same number of prints for each class. ❖ ❖ ❖ ❖ Recall Use to recall settings that you have stored under the Memory Mode and Class Mode.
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Page 55: Select Class/Year
Select Class/Year Preparation To use this mode, you need to first register the number of prints re- quired for each class. Registering Class/Year Note ❒ You can register for up to 108 class- es (up to 12 classes per school year for a maximum of 9 school years). -
Page 56: Printing For All Years
Operation Printing for All Years A A A A Press the { { { { Memory/Class} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Se- lect Class/Year, and then press the { { { { OK} } } } key. - Page 57 D D D D Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select the class that you wish to print for, and then press the { { { { q q } } } } key.
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Page 58: Memory Mode
Operation Memory Mode Normal Memory Mode Note ❒ You can make prints from up to 30 originals at one time. A A A A Press the { { { { Memory/Class} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Memory, and the press the { { { { OK} } } } key. -
Page 59: Stack Memory Mode
Note ❒ If you wish to check the image before printing, press the { { { { Auto Cycle} } } } key before pressing the { { { { Start} } } } key, in order to disable Auto Cycle mode. See p.17 “When Auto Cycle mode is off”. - Page 60 Operation Note ❒ If you wish to check the image before printing, press the { { { { Auto Cycle} } } } key before pressing the { { { { Start} } } } key, in order to disable Auto Cycle mode.
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Page 61: Class Mode
Class Mode Note ❒ You can print for up to 24 combi- nations of number of prints and number of classes. ❒ The maximum possible number of classes in one combination is 99. A A A A Press the { { { { Memory/Class} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Class, and then press the { { { { OK} } } }... - Page 62 Operation H H H H Press the { { { { Start} } } } key. Printing starts automatically after the trial print. Note ❒ If you wish to check the image before printing, press the { { { { Auto Cycle} } } } key before pressing the { { { { Start} } } } key, in order to disable Auto Cycle mode.
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Page 63: Recall
Recall Note ❒ You can store up to 10 entries for Memory mode with each entry containing settings for up to 30 originals (Normal Memory mode), or settings for up to 30 classes (Stack Memory mode). ❒ You can store up to 10 entries for Class mode with each entry con- taining settings for up to 24 combi- nations of classes and numbers of... - Page 64 Operation Storing Stack Memory Mode Settings Limitation ❒ To use Stack Memory mode, you need to first set Memory Mode to “Stack” using the user tools. See “12 Memory Mode” on p.75 “4 Mode Setting”. A A A A Press the { { { { User Tools} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select 3 Initial Setting, and then press the...
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Page 65: Storing Class Mode Settings
Storing Class Mode Settings A A A A Press the { { { { User Tools} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select 3 Initial Setting, and then press the { { { { OK} } } } key. -
Page 66: Recalling The Stored Settings
Operation Recalling the Stored Settings A A A A Press the { { { { Memory/Class} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Re- call, and the press the { { { { OK} } } } key. -
Page 67: Combine
Combine Use this function to combine two originals onto one sheet of paper. Note ❒ When the two originals are com- bined, their sizes would be re- duced or enlarged as follows: ❖ ❖ ❖ ❖ Metric version Original Size A4K B5K A5K B6K Paper A3L 100... - Page 68 Operation A A A A Press the { { { { Combine/Repeat} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Combine 2, and then press the { { { { OK} } } } key.
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Page 69: Repeat
Repeat Use this function to repeat the image twice on the same sheet of paper. Limitation ❒ You cannot use the optional docu- ment feeder with the Repeat func- tion. Note ❒ You can choose to have either Combine or Repeat selected by de- fault when the power is turned on. -
Page 70: Skip Feed Printing
Operation Skip Feed Printing If the backs of prints are dirty, you can use the { { { { Skip Feed} } } } key to make the drum rotate twice instead of once with every sheet of paper fed. This gives you time to remove prints one by one from the paper delivery tray, or to insert a sheet of paper between... -
Page 71: Program
Program Use this function to store up to nine frequently used print job settings and to recall them for future use. Note ❒ The stored contents will not be cleared even when you turn off the main switch. ❒ The stored contents cannot be de- leted. -
Page 72: Recalling A Program
Operation Recalling a Program A A A A Press the { { { { Program} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Re- call, and then press the { { { { OK} } } } key. -
Page 73: Security Mode
Security Mode Use this function to prevent others from accessing your masters and making prints of confidential docu- ments after you have done so. A A A A After you have made your prints, press the { { { { Security} } } } key. B B B B Press the { { { { OK} } } } key. -
Page 74: Entering A User Code To Use The Machine
Operation Entering a User Code to Use the Machine Under the User Code mode, users need to enter a user code before they can use the machine. The machine keeps count of the number of copies made under each user code. Note ❒... -
Page 75: Quality Start Mode
Quality Start Mode If the machine is not used for a long time, or when you change to a color drum that has not been used recently, the ink on the drum may dry up. This might affect the print quality. To solve this problem, you can have the machine carry out a few idle spins of the drum before a print run. -
Page 76: On Line Printing
Operation On Line Printing On Line printing allows you to use this machine as a PC printer. Limitation ❒ The optional PC controller is re- quired. Note ❒ When printing onto sizes other " × 8 than A5K, 5 tom sizes, refer to the manual for the PC controller. -
Page 77: Auto On Line
When printing on custom size paper Limitation ❒ When printing on custom sizes, always set the paper in the L direction. A Press the { { { { User Tools} } } } key. B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select 6 Online Paramet's, and then press the { { { { OK} } } } key. - Page 78 Operation...
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Page 79: Optional Functions
2. Optional Functions Optional Document Feeder Place a stack of originals in the op- tional document feeder. They will be fed into the machine automatically. Originals Placing the following originals in the document feeder might damage the originals or cause misfeeds. Use the exposure glass instead. -
Page 80: Placing Originals In The Document Feeder
Optional Functions Placing Originals in the Document Feeder A A A A Adjust the guides to match the original size. B B B B Align the originals and place them in a stack facing up. Limitation ❒ Approximately (80g/m , 21 lb) can be placed in the document feeder at one time. -
Page 81: Using The Document Feeder When Combining Originals
Using the Document Feeder when Combining Originals Reference For details on combining originals, see p.49 “Combine”. A A A A Press the { { { { Combine/Repeat} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Combine 2, and then press the { { { { OK} } } } key. -
Page 82: Using The Document Feeder In Memory Mode
Optional Functions Using the Document Feeder in Memory Mode Using the Document Feeder in Normal Memory Mode Reference For details of the Memory mode, see p.40 “Memory Mode”. A A A A Press the { { { { Memory/Class} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select Memory, and then press the { { { { OK} } } }... - Page 83 G G G G Press the { { { { Start} } } } key. Printing starts automatically after the trial print. Note ❒ If you wish to check the image before printing, press the { { { { Auto Cycle} } } } key before pressing the { { { { Start} } } } key, in order to disable Auto Cycle mode.
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Page 84: Color Printing Using The Optional Color Drum
Optional Functions Color Printing Using the Optional Color Drum A3, 11" × 17" color drum units in red, blue, green, brown, yellow, purple, navy, maroon, orange, teal and grey are available as options in addition to the standard black unit. To make col- or prints, a separate drum unit is needed for each color. -
Page 85: Making Color Prints
E E E E Set the color drum unit on the guide rail. F F F F Slide in the drum unit until it locks into position. G G G G Lower the drum unit lock lever. H H H H Close the front door. -
Page 86: Printing In Two Colors
Optional Functions Printing in Two Colors After printing in one color, you can print in another color on the same side of the print. Important ❒ Let the ink on the prints dry for a while before printing on them again. - Page 87 D D D D Remove the prints from the paper delivery tray and place them onto the paper feed tray again as shown. E E E E Change the drum unit. Reference See p.66 “Changing the Color Drum Unit”. F F F F Place the second original, and then press the { { { { Start} } } } key.
- Page 88 Optional Functions...
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Page 89: User Tools
Accessing the User Tools This section is intended for the ma- chine administrator. The user tools al- low the administrator to customize the default settings of this machine. Reference For the detailed user tool menu, see p.72 “User Tools Menu”. A A A A Press the { { { { User Tools} } } } key. -
Page 90: User Tools Menu
User Tools User Tools Menu 1 System Mode Auto Reset R.Counter Dis- play Reset R. Counter mm/inch Language on LCD You can select the language for the panel display. Energy Saving Description The machine automatically returns to its initial condition if it has not been operated for a certain period of time. -
Page 91: Set Operat'n Mode
2 Set Operat'n Mode Mode Description Min. quantity You can set a minimum print quantity between 0 and 9999. Any number below the minimum will not be printed. ❒ Default: 0 Max. quantity You can set a maximum print quantity between 0 and 9999. ❒... -
Page 92: Initial Setting
User Tools 3 Initial Setting Mode MSTR Makg.Density Original Priority Ratio Priority Eco. Mode ON/OFF Margin Eras. Area Margin Non-S. Size Prog./Change: Clss Prog./Change: Mem. ProgCh- nge:Clss/Yr Description You can specify the image density that is selected by default when the power is turned on. Note ❒... -
Page 93: Mode Setting
4 Mode Setting Mode Description Auto Cycle You can select to have Auto Cycle mode as either “ON” or “OFF” ON/OFF when the power is turned on. ❒ Default: ON Ignore Paper Size If you are making prints on paper of custom sizes, you can set pa- per size detection to “Ignore”. - Page 94 User Tools Mode Idling for Q.Mode Setting Q.Mode No. of Q.Start Memory Mode Auto Class Description You can specify the number of times that the drum unit idles when in Quality Start mode. Note ❒ Default: 2 You can select “Yes” to have the machine automatically carry out a few idle spins when the power is turned on.
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Page 95: Admin. Mode
5 Admin. Mode ❖ ❖ ❖ ❖ User Codes If user codes are turned on, operators must enter their user codes before they can operate the machine. The machine keeps count of the number of copies made under each user code. See “3 Set User Code”... -
Page 96: Online Paramet's
User Tools 6 Online Paramet's Limitation ❒ The optional PC controller is required. Mode Auto Online Print Size List/Test Print Print PS Errors IP Address Ethernet Speed Network Description You can select to have Auto On Line mode as either “On” or “Off”... - Page 97 Mode Description I/O Timeout You can specify the time for which the interface remains en- abled even after it is finished receiving data. When the time set has elapsed, it becomes possible for this machine to receive data from another interface. ❒...
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Page 98: User Tool Menus In Detail
User Tools User Tool Menus in Detail 3-5 Edge Erase Area A A A A Press the { { { { User Tools} } } } key. B B B B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select 3 Initial Setting, and then press the { { { { OK} } } } key. -
Page 99: Reset Counters
C C C C Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select 11 No. of Q.Start, and then press the { { { { OK} } } } key. -
Page 100: To Clear All Counters
User Tools B Use the { { { { ~ ~ ~ ~ } } } } { { { { } } } } } } } } keys to select the user code that you wish to clear. C Press the { { { { OK} } } } key. -
Page 101: Replenishing Supplies
4. Replenishing Supplies Loading Paper on the Paper Feed Tray The load paper indicator (B) lights when the paper feed tray runs out of paper. Replenishing Paper A A A A Press the { { { { Clear/Stop} } } } key. Note ❒... - Page 102 Replenishing Supplies B B B B Remove the paper from the paper feed tray. C C C C Shift the paper feed side plate lock lever forward. Adjust the pa- per feed side plates to match the paper size. 1: Paper feed side plate lock lever D D D D Load paper onto the paper feed tray.
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Page 103: When The Add Ink Indicator
When the Add Ink Indicator (j The add ink indicator (j) lights up when it is time to supply ink. R CAUTION: • If ink comes into contact with your eyes, rinse immediately in running water. For other symptoms, consult a doctor. R CAUTION: •... - Page 104 Replenishing Supplies C C C C Remove the used ink cartridge. D D D D Remove the cap of the new ink cartridge. Note ❒ Hold the cartridge upright to prevent ink from spilling out. E E E E Insert the new cartridge into the ink holder. ZFRH400E ZFRH500E ZFRH410E...
- Page 105 F F F F Return the ink holder to its original position until it clicks. Note ❒ Always supply ink of the same color. ❒ Make sure to firmly insert the part indicated by the arrow mark into the guide. G G G G Close the front door.
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Page 106: When The Master End Indicator (C C ) Lights
Replenishing Supplies When the Master End Indicator (C The master end indicator (C) lights up when it is time to replace the mas- ter roll. A A A A Pull out the master tray. B B B B Press the release button to open the master feeding cover. - Page 107 F F F F Insert the master until its leading edge hides the indicators com- pletely. Note ❒ Rotate the spools backward to take up any slack in the master. G G G G Close the master feeding cover firmly. H H H H Close the master tray.
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Page 108: Placing A New Roll Of Tape In The Optional Tape Dispenser
Replenishing Supplies Placing a New Roll of Tape in the Optional Tape Dispenser Note ❒ Make sure that the main switch is turned on and the power switch of the tape dispenser is off. A A A A Open the cover of the tape dis- penser. -
Page 109: Troubleshooting
Machine Operation Problems If a malfunction or a misfeed occurs within the machine, the following indicators will be shown on the display. ❖ ❖ ❖ ❖ When the misfeed indicator (x Indicator Page x and “P” p.94 “When “x” lights and “P” is indicated” x and “A”... - Page 110 Troubleshooting ❖ ❖ ❖ ❖ When the master end indicator (C Indicator Message Cover Open. Feeding cover is open. Please close. Master tray is not set. Set master tray. Cover Open. Close Lower master Tray. ❖ ❖ ❖ ❖ When the supply/exchange indicators light Indicator Meaning Load more paper.
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Page 111: Printing Problems
Printing Problems Problem When you try to select several functions at the same time, some of them cannot be select- Parts of the image are not printed in Edge Erase mode. Prints are blank, or parts of the image are not printed. Printing in a second color is unsatisfactory. -
Page 112: Clearing Misfeeds
Troubleshooting x Clearing Misfeeds The location indicators show where the jam has occurred. Important ❒ When clearing misfeeds, do not turn off the main switch. Otherwise, your print settings are cleared. x ” lights and “P” is indicated When “x An original misfeed has occurred in the optional document feeder. - Page 113 D D D D Pull the green knob towards you to remove the original. E E E E Return the document feed sheet to its original position. F F F F Close the document feeder cover until it clicks in position. - To prevent original misfeeds Use the exposure glass for the following kinds of originals.
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Page 114: When "X" Lights And "A" Is Indicated
Troubleshooting • Thin and flimsy originals • Originals with index tabs • Transparent originals such as OHP transparencies or translucent paper Note ❒ You cannot place originals of different sizes at the same time. ❒ Remove staples or clips from the originals, and then fan the originals lightly. ❒... -
Page 115: When "X" Lights And "B" Is Indicated
x ” lights and “B” is indicated When “x The paper is wrapped around the drum. A A A A Unlock the lever and pull out the drum unit. B B B B Remove the misfed paper. C C C C Insert the drum unit until it locks in position, and then lower the drum unit lock lever. -
Page 116: When "X" Lights And "C" Is Indicated
Troubleshooting x ” lights and “C” is indicated When “x A paper misfeed has occurred in the paper delivery section. R CAUTION: • Be careful not to cut yourself on any sharp edges when you reach inside the machine to remove misfed sheets of paper or masters. A A A A Remove the misfed paper. - Page 117 C C C C Insert the drum unit until it locks in position, and then lower the drum unit lock lever. D D D D Close the front door. - To prevent paper misfeeds If paper is curled or the margin on the leading edge of the original is too narrow, the following action is necessary.
- Page 118 Troubleshooting • When the leading edge margin of the original is less than 5mm, 0.2" , or when there is a solid image on the leading edge, feed the original from the edge with the widest margin. Alternately, create a leading edge margin on a dupli- cate of the original, and then print from the duplicate.
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Page 119: When "X" Lights And "D" Is Indicated
x ” lights and “D” is indicated When “x A master misfeed has occurred in the master feed section. A A A A Pull out the master tray. B B B B Open the master feeding cover, and then remove the misfed master inside. C C C C Close the feeding cover and the master tray. -
Page 120: When "X" Lights And "A", "B" Are Indicated
Troubleshooting x ” lights and “A”, “B” are indicated When “x The paper is jammed between the drum and the paper feed section. A A A A Unlock the lever and then pull out the drum unit. B B B B Remove the misfed paper from inside. -
Page 121: When "X"Lights And "B", "E" Are Indicated
x ”lights and “B”, “E” are indicated When “x Either a master misfeed has occurred either in the master eject section, or the master is wrapped around the drum unit. A A A A Open the master eject box. B B B B Remove the misfed master. - Page 122 Troubleshooting When the master is wrapped around the drum A A A A Unlock the lever and then pull out the drum unit. B B B B Pull out the misfed master from the clamp. Note ❒ If you still cannot remove the master, release the lock lever at the back of the drum unit to open the clamp while pulling the master out.
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Page 123: When The Open Cover/Unit Indicator
When the Open Cover/Unit Indicator (M) Lights and a Message is Displayed When the Open Cover/Unit Indicator (M Lights and a Message is Displayed A message is displayed explaining the place where the doors/covers are not properly closed. Front Door is Open A A A A Close the front door completely. -
Page 124: When The Master End Indicator
Troubleshooting When the Master End Indicator (C and a Message is Displayed A message is displayed explaining the place in the master feed section that is not properly set. Master Feeding Cover is Open A A A A Close the feeding cover firmly with both hands. -
Page 125: When The Master Eject Indicator (K K ) Lights
When the Master Eject Indicator (k The master eject indicator (k) lights when it is time to empty master eject box. A A A A Pull out the master eject box and remove the used masters. Note ❒ Spread out an old newspaper, and then pour the used masters onto the newspaper. -
Page 126: When Other Indicators Light
Troubleshooting When Other Indicators Light Set Key Counter. The key counter (option) is not set. Slot in the key counter. ZFRH150E... -
Page 127: When The Prints Are Thrown Over The Paper Delivery Tray
When the Prints are Thrown Over the Paper Delivery Tray A A A A Reduce the printing speed by pressing the { { { { W W W W } } } } (Speed) key. Note ❒ If a jam occurs with the current printing speed, reduce the paper delivery speed. -
Page 128: Poor Printing
Troubleshooting Poor Printing Dirt on the Back Side of Paper Note ❒ When you use paper smaller than the original, select the proper reduction ra- tio. Otherwise, you might get dirty background prints. ❒ When you use postcards, the background might be dirty because postcards do not absorb ink well. - Page 129 B B B B Pull out the drum unit. Reference For details about how to remove the drum unit, see p.66 “Changing the Color Drum Unit”. C C C C Clean the pressure roller with a clean cloth. D D D D With a clean cloth, remove any ink that has accumulated on the trailing edge of the drum unit.
- Page 130 Troubleshooting E E E E Insert the drum unit until it locks in position, and then lower the drum unit lock lever. F F F F Close the front door. G G G G Turn on the main switch. ZFRH350E ZFRH090E...
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Page 131: Dirt On The Front Side Of Paper (Black Line/Stain)
Dirt on the Front Side of Paper (Black Line/Stain) Note ❒ If there is no margin or if there is a solid image area near the leading edge of the original, make a margin of at least 5mm, 0.2" at the leading edge. Other- wise, the paper exit pawl might become dirty and cause black lines on prints. - Page 132 Troubleshooting When blank or incomplete prints persist even after you have checked the above, perform the following procedure. A A A A Unlock the lever and pull out the drum unit. Reference For details about how to remove the drum unit, see p.66 “Changing the Color Drum Unit”.
- Page 133 D D D D Insert the drum unit until it locks in position, and then lower the lock lever. E E E E Close the front door. ZFRH350E ZFRH290E Poor Printing...
- Page 134 Troubleshooting...
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Page 135: Remarks
Operation Notes General Cautions • While printing, do not turn off the main switch. • While printing, do not open the door or covers. • While printing, do not unplug the power cord. • While printing, do not move the machine. •... - Page 136 Remarks • If the machine has not been used for a long period, the ink may dry up caus- ing image density to decrease. In such a case, make extra prints until the im- age density recovers. • When the machine is used in low temperature conditions, the image density might decrease.
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Page 137: Print Paper
• When you make a lot of prints from a small image, ink might ooze out from the edges of the master, especially under high temperature and when print- ing in two or more colors. In this case, make a new master. •... -
Page 138: Where To Put The Machine
Remarks Where to Put the Machine Your machine's location should be carefully chosen because environmental con- ditions greatly affect its performance. Environmental Conditions Optimum environmental conditions R CAUTION: • Keep the machine away from humidity and dust. Otherwise a fire or an elec- tric shock might occur. -
Page 139: Power Connection
Power Connection R WARNING: • Connect the machine only to the power source described on the inside front cover of this manual. Connect the power cord directly into a wall outlet and do not use an extension cord. • Do not damage, break or make any modifications to the power cord. Do not place heavy objects on it. -
Page 140: Maintaining The Machine
Remarks Maintaining the Machine To maintain high print quality, clean the following parts and units regular- Main Frame Exposure Glass A A A A Lift the exposure glass cover or optional document feeder. B B B B Clean the exposure glass with a damp cloth and wipe it with a dry cloth. -
Page 141: Optional Document Feeder
Optional Document Feeder Cleaning the Sheet A A A A Lift the document feeder. B B B B Clean the sheet with a damp cloth and wipe it with a dry cloth. Note ❒ If you do not clean the sheet, marks on the sheet will be print- AM1D600 Maintaining the Machine... -
Page 142: Combination Chart
Remarks Combination Chart This combination chart shows which modes can be used together. Blank means that these modes can be used together. × means that these modes cannot be used together. Image Density Type of Original Tint mode Economy mode Auto Cycle Preset Reduce/En- large... -
Page 143: Specifications
Main Frame ❖ ❖ ❖ ❖ Configuration: Desktop ❖ ❖ ❖ ❖ Printing Process: Full automatic one drum system ❖ ❖ ❖ ❖ Original Type: Sheet/Book ❖ ❖ ❖ ❖ Original Size: • Maximum 304.8mm × 432mm, 12.0" × 17.0" ❖... - Page 144 Specifications ❖ ❖ ❖ ❖ Printing Paper Size: Maximum 297mm × 432mm, 11.6" × 17.0" Minimum 70mm × 148mm, 2.8" × 5.9" ❖ ❖ ❖ ❖ Leading Edge Margin: 5mm ± 2mm, 0.2" ± 0.08" ❖ ❖ ❖ ❖ Print Paper Weight: 47.1g/m to 209.3g/m ❖...
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Page 145: Key Counter
❖ ❖ ❖ ❖ Weight: • Main Frame: 85kg, 187.4 lb ❖ ❖ ❖ ❖ Noise Emission Sound Power Level During printing: Speed 1 During printing: Speed 3 During printing: Speed 5 Stand-by Sound Pressure Level During printing: Speed 1 During printing: Speed 3 During printing: Speed 5 Stand-by... -
Page 146: Document Feeder (Option)
Specifications Document Feeder (Option) ❖ ❖ ❖ ❖ Original Type: Sheet ❖ ❖ ❖ ❖ Original Weight: 52.3g/m to 127.9g/m ❖ ❖ ❖ ❖ Original Size: Max. 297mm × 864mm, 11.7" × 34.0" Min. 149mm × 210mm, 5.9" × 8.3" ❖... -
Page 147: Consumables
Consumables Name Master: Ink-Black Ink-Red Ink-Blue Ink-Green Ink-Brown Ink-Yellow Ink-Purple Ink-Navy Ink-Maroon Ink-Orange Ink-Teal Ink-grey Tape for Tape dispenser Note ❒ Specifications are subject to change without notice. Size Remarks Length: 110m, 410ft/roll A3 drum Width: 320mm, 12.6" More than 200 masters can be made per roll 2 Rolls/case A4 drum... -
Page 148: Index
INDEX 81/2" drum indicator , 6 Access to machine , 121 Admin. Mode , 77 Auto Class , 76 {Auto Cycle} } } } key , 5 Auto Online , 78 Auto Quality Start , 57 Auto Reset , 20 , 72 Background ON/OFF , 75 behind cover , 1 Blank Prints , 113... - Page 149 Key Counter Adj. , 77 Language on LCD , 72 LCD Contrast , 73 Letter mode , 32 Letter/Photo mode , 32 List/Test Print , 78 Loading Paper , 12 , 83 Load paper indicator (B) , 83 location indicator , 94 Longer Paper , 75 lower master tray , 1 Machine Exterior , 1...
- Page 150 paper feed side plates , 1 Paper feed tray Misfeed , 96 paper feed tray , 1 loading paper , 12 , 83 paper feed tray down key , 1 PC controller , 58 Photo mode , 32 Poor Printing , 110 Dirt on the Back Side of Paper , 110 Dirt on the Front Side of Paper , 113 Power Connection , 121...