Related Manuals for Endress+Hauser 2-Pack TDLAS
Summary of Contents for Endress+Hauser 2-Pack TDLAS
- Page 1 Products Solutions Services XA02751C/66/EN/01.21 70194081 Safety Instruction 2-Pack, 3-Pack TDLAS Gas Analyzer Class I, Division 2, Groups B, C, D, T3/T3C, Type 4X and IP66 Class I, Zone 2 IIB+H2 T3/T3C...
- Page 2 ECR19093 April 2022 Copyright © 2022 Endress+Hauser. No part of this manual may be reproduced in whole or in part without the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product design and specifications at any time without prior notice.
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Page 3: Table Of Contents
Disposal of hazardous substances ..... . . 19 Cleaning and Decontamination ......19 Endress+Hauser... - Page 4 Service ......... . . 30 Service Repair Order ......30 Endress+Hauser...
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Page 5: Introduction
Who Should Read This This manual should be read and referenced by anyone installing, operating Manual or having direct contact with the gas analyzer. Endress+Hauser highly rec- ommends that the responsible party and/or operator of the equipment be qualified to handle this equipment. -
Page 6: Manufacturer Address
For additional instruction manuals, please refer to the following: • For custom orders: • Refer to the Endress+Hauser website for the list of local sales chan- nels who can provide the requested order-specific documentation https://www.endress.com/contact • For standard orders: •... -
Page 7: General Safety Information
2-Pack/3-Pack gas analyzer. Any use of the equipment in a manner not specified by Endress+Hauser could lead to phys- ical injury and damage to the equipment. -
Page 8: Equipment Labels
Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). Toxins. Endress+Hauser analyzers measure a variety of gases, including high-level H S. Follow all safety protocols ... -
Page 9: Instructional Symbols
The following equipment rating information is provided by model type for each 2-Pack/3-Pack gas analyzer system in the Operating Instruction. This information includes, but is not limited to, the following: • Supply voltage, power and current rating • Description of all input connections Endress+Hauser... - Page 10 0.5 to 1 slpm (1.1 to 2.2 scfh) Electrical and communication Input power, 120 VAC or 240 VAC ± 10%, 50 to 60 Hz, 60 W electronics enclosure maximum or 18 VDC to 24 VDC, 1.6 A maxi- Analyzer A 1. Application dependent Endress+Hauser...
- Page 11 Type 4X 304 or 316L stainless steel enclosure type Sample system Type 4X 304 or 316L stainless steel enclosure(s) Analyzer dimensions 1285 mm H x 762 mm W x 394 mm D (50.6 x 30 x 15.5 inches) 1. Application dependent 2. Configuration dependent Endress+Hauser...
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Page 12: Potential Risks Affecting Personnel
Refer to the instructions for each situation listed below to mitigate associated risks. Exposure to toxic gas (H Follow the procedure below if there has been any suspected leak from the sample system and accumulated sample conditioning system (SCS) enclo- sure. Endress+Hauser... -
Page 13: Electrocution Hazard
Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). All tools must be appropriate for the area and hazards present. Electrical connections must not be made or broken with power on (to avoid arcing). Endress+Hauser... -
Page 14: Equipment Installation
90 kg [200 lbs] for the 2-Pack and 130 kg [290 lbs] for the 3-Pack), Endress+Hauser recommends the use of a forklift, pallet jack, etc. to lift or move the analyzer. If the analyzer is to be lifted by hand, designate multiple individuals and distribute the weight among personnel to avoid injury. - Page 15 ” lifting points 37-1/2 (both sides) 914mm ” 10mm [0.41”] Dia. Through ” (Type 4 PLCS) 28-1/2 19mm 724mm ” 28-1/2” ” 762mm 30 Figure 3–1 Lifting points and mounting dimensions for the 2-Pack and 3-Pack TDLAS Gas analyzer Endress+Hauser...
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Page 16: Electrical Wiring
If the breaker in the customer-provided power distribution panel or switch is the primary means of disconnecting the power from the analyzer, Endress+Hauser recommends that the power distribution panel be located in close proximity to the equipment and within easy reach of the operator. -
Page 17: Color Coding
Check that the relief valve vent line is properly installed from the field pressure reducing station to the low pressure flare or atmospheric vent connection. Determine appropriate tubing route from the field pressure reducing station to the SCS. Endress+Hauser... -
Page 18: Requirements For Ventilation
Secure tubing to appropriate structural supports as required. 10. Check all connections for gas leaks. Endress+Hauser recommends using a liquid leak detector. Do not exceed 10 PSIG (0.7 barg) in sample cell. Damage to cell may result. -
Page 19: Equipment Operation
2-Pack and 3-Pack TDLAS gas analyzer. Firmware Version Each Endress+Hauser analyzer operates based on its own version of firm- ware. The firmware version for each analyzer is listed in the system calibra- tion report, and displays upon start-up of the analyzer. Description of Device Parameters can be found on the Endress+Hauser website (www.endress.com). - Page 20 3. Scroll direction and analog input test 10. Activate validation 1 4. Scrubber life data 11. Diagnostics parameters 5. Change parameters 12. Activate process gas 6. Export diagnostic data 13. Mode menu key 7. Validation Results 14. Enter key Endress+Hauser...
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Page 21: Intermittent Operation
Process samples may contain hazardous material in potentially flammable and/or toxic concentrations. Personnel should have a thorough knowledge and understanding of the physical properties and safety precautions for the sample contents before operating the SCS. For more information → 5. Endress+Hauser... - Page 22 Turn off power to the analyzer. If the system will not be out of service for an extended period, it is advised that power remain applied to the sample transport line electric tracer, if applicable, and the sample system enclosure heater. Endress+Hauser...
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Page 23: Maintenance And Service
Once the sampling line is completely free of solvent, reconnect the gas sampling line to the sample supply port of the analyzer. Check all connections for gas leaks. Using a liquid leak detector is rec- ommended. Endress+Hauser... -
Page 24: To Prevent Electrostatic Discharge
Replacement Parts All parts required for operation of the 2-Pack and 3-Pack analyzers must be supplied by Endress+Hauser or an authorized agent. For contact information to determine specific parts listing for the purchased model → 30. Fuse Ratings and Fuses are located on the electronics control board, shown in →... - Page 25 Miniature Fuse, 5 x 20 mm, 250 VAC 0.8A Time Delay → 5–3 → 5–4 Miniature Fuse, 5 x 20 mm, 250 VAC 0.8A Time Delay Miniature Fuse, 5 x 20 mm, 250 VAC 0.8A → 5–5 24 VDC Time Delay Endress+Hauser...
- Page 26 10. Customer ground nal pressure/temperature 4. Hytek temperature controller 11. Assignable alarm 17. Alarm/signal relays 18. ARM9 control board stack 5. Signal converter RS-232 to RS-485 12. General fault alarm (optional) 13. NO (normally open) 19. Backplane 6. Component ground Endress+Hauser...
- Page 27 10. Customer ground pressure/temperature 4. Fuse (F2) 11. Assignable alarm 17. Alarm/signal relays 5. Signal converter RS-232 to RS-485 12. General fault alarm 18. ARM9 control board stack (optional) 13. NO (normally open) 19. Backplane 6. DC power supply Endress+Hauser...
- Page 28 Ethernet communication 1. Signal converter, RS-232 to Ethernet 6. NC (normally closed) 2. Assignable alarm 7. Power input fuse 3. General fault alarm 8. 4-20 mA boards 4. NO (normally open) 9. Signals 5. COMMON Endress+Hauser...
- Page 29 RS-485 communication 1. Signal converter, RS-232 to RS-485 6. NC (normally closed) 2. Assignable alarm 7. Power input fuse 3. General fault alarm 8. 4-20 mA boards 4. NO (normally open) 9. Signals 5. COMMON Endress+Hauser...
- Page 30 Figure 5–5 Analyzer B e-series electronics control board (DC) showing signal terminal block and alarm relays 1. Assignable alarm 5. NC (normally closed) 2. General fault alarm 6. Power supply fuse 3. NO (normally open) 7. 4-20 mA boards 4. COMMON 8. Signals Endress+Hauser...
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Page 31: Fuse Replacement
FUSE COVER Figure 5–6 Unscrewing fuse cover Remove the fuse cover and fuse. Remove the fuse from the cover and replace with a new fuse as shown below → 20. FUSE Figure 5–7 Replacing fuse Endress+Hauser... -
Page 32: Membrane Separator Replacement
Remove the top O-Ring. Check if there are any contaminants or solid components blocking the metal filter. Drain any contaminants found and clean with isopropyl alcohol. Replace the top O-Ring. Place the filter cap back into position and tighten. Endress+Hauser... -
Page 33: Replacing The Scrubber And Scrubber Efficiency
Reset the scrubber lifetime monitor with the New Scrub Installed parameter and the General Fault Alarm with the Reset option for the General Alarm DO parameter (see “To change parameters in Mode 2” in the Description of Device Parameters for your analyzer). Endress+Hauser... -
Page 34: Disposal Of Used Scrubbers
Sales channel representative before returning the analyzer to the factory. Your representative can determine whether the analyzer can be ser- viced on site or should be returned to the factory. All returns should be shipped to: Endress+Hauser 11027 Arrow Rte. Rancho Cucamonga, CA 91730-4866 United States of America... - Page 36 XA02751C/66/EN/01.21 www.endress.com...