HUSTLER X-ONE Operator's Manual
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HUSTLER X-ONE Operator's Manual

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Hustler
X-ONE
®
®
Operator's Manual
200 South Ridge Road
Hesston, Kansas
67062
606839
REV E

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Summary of Contents for HUSTLER X-ONE

  • Page 1 Hustler X-ONE ® ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 606839 REV E...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 3: Table Of Contents

    Table of Contents General Information ..........1-1 To the New Owner .
  • Page 4 General Engine Maintenance ........4-7 Belts ............4-7 Mower Blade .

  • Page 5: General Information

    To activate your warranty policy the mower must be service. registered, by your Dealer, with the Manufacturer of Hustler ® The Engine Owner’s Manual, included in the owner’s Turf Equipment within ten (10) days following the date of packet, contains engine information that will not be repeated purchase.

  • Page 6: Product Literature

    Product Literature Contact your local Hustler dealer if you require another ® engine manual. If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) these mowers online www.hustlerturf.com.

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS Incorrect usage of this equipment may result in severe injury or death. Personnel operating and maintaining it should be trained in its proper use. They should read this manual completely and thoroughly before attempting to set-up, operate, adjust, or service this equipment. Safe Operating Practices This safety alert symbol is used to call attention to a This product is capable of amputating hands and feet and...
  • Page 8  Always wear adequate ear protection, such as  Stop the engine before removing the grass catcher or earplugs. Prolonged exposure to loud noise can cause unclogging the discharge chute. Never clear the impairment or loss of hearing. discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before •...
  • Page 9  Use extreme caution when operating on slopes. cause serious physical injury. • Be extremely careful changing directions on a slope. Slow down. ®  The Hustler mower capable operating horizontally (traverse) on moderately steep slopes. • Do not operate where the mower could slip or tip.

  • Page 10: Service Precautions

    • Depressions in the ground; i.e. holes, ruts,  Before and while backing, look behind and down for washouts small children. • Mounds of dirt  Never carry children, even with the blades off. They may fall off and be seriously injured or interfere with •...
  • Page 11 ® Sparks can cause a battery gas explosion which will are equivalent in overall performance, that are result in personal injury. available from your local Hustler Dealer. ® • Prevent the battery terminals from touching any • The mower may not comply with the appropriate...

  • Page 12: Safety And Instructions Decals

    Fuel Handling Precautions • Long-term exposure to vapors can cause serious injury and illness.  To avoid personal injury or property damage, use  Keep gasoline away from eyes and skin. extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. •...
  • Page 13 Part Number 604221 Top of Deck Clutch Switch WARNING: Thrown objects! • Never operate the mower deck with side A. Deck clutch disengaged (OFF) position deflector damaged, altered, removed or B. Deck clutch engaged (ON) position in raised position, except when the entire grass catcher attachment or mulching system is being used.
  • Page 14 Part Number 601815 DANGER: Battery Hazards! • Avoid skin contact with battery acid • Do not overfill battery. • Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap and water. Be careful not to get soap and water into the battery. Use soda mixed in water to clean corrosion off the terminals.
  • Page 15 Part Number 601993 WARNING: Read operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Operate a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
  • Page 16 606466 Part Number 606466 Fast Read Operator’s Manual before attempting to operate Slow this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key If warning light comes on, check engine oil. For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 17 606467 Part Number 606467 Fast Read Operator’s Manual before attempting to Slow operate this machine. Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key If warning light comes on, check engine oil. For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 18 REV E 2-12 606839...
  • Page 19 Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 20 REV E 2-14 606839...

  • Page 21: Operation

    OPERATION Safe Operating Practices Fuel tank gauge (Figure 3-1, Figure 3-2 & Figure 3-3) — this gauge shows the fuel level for each fuel tank. The right gauge indicates the fuel in the right tank and the Refer to the Safety Precautions section of this manual for left gauge indicates the fuel level in the left fuel tank.

  • Page 22: Controls

    release the key when the engine starts, and the switch Shown with steering control levers in park brake position will automatically return to the “RUN” position. H. 10 amp fuse (Figure 3-1 & Figure 3-2) — ignition system & safety system - 10 amp, blade-type. 20 amp fuse (Figure 3-1 &...

  • Page 23: Engine Starting

    System section to make sure the safety start interlock be determined. system operates properly. 7. Allow the engine to idle two minutes before advancing If you cannot locate the problem contact your Hustler ® the throttle and/or engaging the deck clutch. Dealer.
  • Page 24 Always make certain the two bypass valves are returned to Mowers beginning with serial number 18124866 their operating position before running the mower following repairs. A. Integrated transmission Figure 3-7 Mowers prior to serial number 18124866 A. Bypass valve lever Figure 3-9 A.

  • Page 25: Rops (Roll Over Protective Structure)

    ROPS (Roll Over Protective Structure) To minimize chance of injury or death from rollover: • Keep ROPS in the raised and locked position A ROPS may minimize the chance of injury or death from and use the seat belt. rollover. •...

  • Page 26: Mower Operation

    possible damage. Before operating the machine, replace all damaged parts. IMPORTANT: Do not attempt to weld or straighten the ROPS. The ROPS structure’s protective capability may be impaired by structural damage, overturn or alteration. Do not remove or alter any of the ROPS parts.
  • Page 27 To turn right, move the left steering control lever farther FRONT OF MOWER FACES THIS DIRECTION forward from neutral than the right steering control lever. Figure 3-13 Zero radius turn, move one steering control lever forward and the other steering control lever back of neutral. This allows the drive wheels to counter-rotate.
  • Page 28 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and Step 1 involve your Hustler Dealer to resolve the problem ® before continuing to operate. The unit’s steering control levers are very...
  • Page 29 Discharge chute may vary from this illustration Never work with blades while the engine is running or deck clutch switch is engaged (on). Always place the deck clutch switch in the disengaged position, place steering control levers in the park brake position, turn the engine off and disconnect the negative battery cable.

  • Page 30: Deck Cutting Height Adjustment

    Hustler Dealer. ® Follow these procedures to maximize clutch life: 1. Engage the clutch only when the throttle is set at approximately 2/3 throttle and there is no load on the A.
  • Page 31 When the mowing height is set at 1" (25.4 mm) to 3" When adjusting the rear anti-scalp wheel, the wheel should (76.2 mm) the anti-scalp wheels/rollers should be in the be in the same axle mount hole as the front anti-scalp upper position.
  • Page 32 REV E 3-12 606839...

  • Page 33: Maintenance & Adjustments

    Front wheels ....8–12 psi (55–83 KPa) tangles. The underside of the mower deck will collect a build- If you wish to use non-pneumatic tires on your Hustler ®...

  • Page 34: Electrical System

    Electrical System IMPORTANT: Refer to the Safety section of this manual for detailed battery servicing safety information. The electrical system is a 12 volt, negative ground. The recommended battery size is: Garden tractor BCI group U1R with a 225 or better cranking AMP rating.
  • Page 35 Change hydraulic system filter element and oil after first 750 hours of mower operation, then replace filter and oil in reservoir every 500 hours thereafter. The following is a list of the oils that are approved for use in the Hustler X-ONE hydraulic system. ®...

  • Page 36: Fuel And Evaporative Emissions Control System

    ® ® of the integrated transmission with access to it from the • vacuum control diaphragms front. (Figure 4-7) Use a Hustler approved filter element only. ® • purge valves When changing the filter use a 3/4” hex wrench. The threads •...

  • Page 37: Fuel Evaporation System Filter

    Machine must be sitting level when checking oil. Refer to Figure 4-11 engine manual maintenance schedule recommendation and capacities. Hustler Motor Oil is ® IMPORTANT: After the new oil filter has been installed, recommended. clean up any oil which may have spilled onto the engine plate, engine exhaust system, and muffler guard.

  • Page 38: Engine Air Filter

    2. Position a suitable oil drain container under the Draining the engine oil (Vanguard engines): machine below the oil drain valve. 1. Locate the oil drain cap and hose on the left side of the 3. Twist the valve counterclockwise to open the valve. engine.
  • Page 39 The safety element does not require servicing unless it Kawasaki FT engine becomes contaminated with dirt or moisture. Kawasaki engine shown A. Air filter cover A. Pre-cleaner C. Dust cap Figure 4-17 B. Canister D. Clamp Figure 4-15 Vanguard engine shown Kohler engine shown A.
  • Page 40 It is important to note that whenever an air filter element is Engine air filter may vary from this illustration cleaned by any method, the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on. The warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of the filter manufacturer’s control.

  • Page 41: General Engine Maintenance

    Lay the blade on a flat surface and check for distortion. the steering control levers in the park brake position Replace any distorted blade. Figure 4-22 & Figure 4-23 immediately. Inspect the machine and involve your Hustler Dealer to resolve the problem before ® continuing to operate.

  • Page 42: Seat Adjustment

    To pivot the upper control levers forward or rearward, holding the blade to the spindle shaft. NOTE: A blade holding loosen the cap screws that attach the upper control tool (P/N 381442) is available from Hustler Turf Equipment. ® lever to the lower lever. Then, pivot the upper control It is designed to prevent the blades from rotating when they lever.
  • Page 43 To lower and raise the control levers, remove the cap screws. Slide the upper control lever up or down and align the holes in it with the holes in the lower lever. Re-install the cap screws and tighten. Figure 4-25 The steering control levers should be adjusted so that they align with each other when in the neutral position.
  • Page 44 Replace fuel evaporation system filter (8) NOTES: Initial engine oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. Hustler ® Motor Oil is recommended.
  • Page 45 Pump drive belt only - Inspect belt every 100 hours and replace if worn or cracking is noticed. Check spring tension adjustment. Otherwise, replace belt every 400 hours or 2 years whichever comes first. Check and adjust spring tension after 50 hours of use as outlined in the Hydraulic Pump Belt Adjustment section of the General Service Manual (123940).
  • Page 46 Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) Units with Kawasaki Engines 10.
  • Page 47 Units with Kawasaki FT Engines 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.
  • Page 48 Figure 4-29 Figure 4-30 Figure 4-31 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.

  • Page 49: Maintenance Record

    Maintenance Record Perform the initial hydraulic system oil and filter change after the first 50 hours of use. Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date:...
  • Page 50 REV E 4-18 606839...

  • Page 51: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a SUGGESTED system can be traced to improper adjustments or delayed SYMPTOMS PROBABLE CAUSES REMEDIES service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this Mower jerky when Steering control linkage Adjust linkage starting or operates in...
  • Page 52 SUGGESTED SYMPTOMS PROBABLE CAUSES REMEDIES Uneven cutting height The blade(s) are not sharp Sharpen the blades A cutting blade(s) is/are Install new cutting blade(s) bent The deck is not level Level the deck per the Deck leveling and height adjustment section of the General Service Manual An anti-scalp wheel is not Adjust the height of the...

  • Page 53: Storage

    5. Replace the engine oil filter. excessive use of water, especially near the control panel and engine. 6. Refill with fresh oil of the proper viscosity. Hustler ® Motor Oil is recommended. 2. Clean mower and deck and touch up all scrapes with touch-up paint.
  • Page 54 6. Install all safety shields and review safety precautions listed in this manual. At start of new season always check that fresh oil 7. Check and inflate tires to 8–12 psi (55–83 KPa). has been added to machine. If oil is drained at 8.
  • Page 55 INDEX PAGE PAGE Air Restriction Indicator ..........4-7 Mower Operation ............3-6 Anti-scalp Wheels ............3-10 New Season Preparation ..........6-1 Battery Service Precautions .........2-5 Operating Suggestions ..........3-8 Belts ................4-7 Operation ..............2-2 Children .................2-4 Parts and Service ............1-1 Control Panel ..............3-1 Personal Safety .............2-1 Controls .................3-2 Possible Damage to ROPS ..........3-5 Deck Clutch Operation ..........

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