HUSTLER X-ONE Operator's Manual
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HUSTLER X-ONE Operator's Manual

48/54/60/66/72 decks
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114565_0112
Hustler
®
Three Bag Catcher
48"/54"/60"/66"/72" Decks
Operator's Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097

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Summary of Contents for HUSTLER X-ONE

  • Page 1 Hustler ® Three Bag Catcher 48”/54”/60”/66”/72” Decks Operator’s Manual ••••••• Hustler Turf Equipment ••••• P.O. Box 7000 ••• Hesston, Kansas • 67062-2097 114565_0112...
  • Page 2 114565_0112...

  • Page 3: Table Of Contents

    Table of Contents General Information ........1-1 Safety Precautions.
  • Page 4 114565_0112...

  • Page 5: General Information

    Hustler Turf Equipment. ® Using This Manual Parts and Service General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler ® user. Use original Hustler ® replacement parts only. These parts are...
  • Page 6 114565_0112...

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS  Evaluate the terrain to determine what accessories and This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL attachments are needed to properly and safely perform SAFETY for operators and other persons during the normal the job.
  • Page 8 WARNING: Thrown objects! Part Number 601837 Part Number 601624 • Never operate the mower DANGER: deck with side deflector dam- Rotating blades, pulleys & aged, altered, removed or in belts raised position, except when the entire grass catcher • Keep hands, feet and cloth- attachment or mulching sys- tem is being used.

  • Page 9: Assembly Instruction

    ® 48”, 54”, 60”, 66” or 72” mower. when the Catcher is removed. It is intended that these units be installed by trained Hustler ® 3. Release the deck drive belt tension. service personnel. If additional assistance is required, contact 48”/54”/60”...
  • Page 10 3-2, Figure 3-3, Figure 3-4 or Figure 3-5. 13. 48”/54”/66”/72” decks only – Attach the outlet adapter to the blower outlet tube. Refer to Figure 3-1, Figure 3-4 or Figure 3-5 WARNING Do not operate deck without discharge chute or complete catcher system in place.
  • Page 11 113900 (48”) & 113901 (54”) Adapter Assembly INDEX PART DESCRIPTION 603213 BLOWER OUTLET TUBE 114066 OUTLET ADAPTER 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 036244 CS .375-16 X 1.000 HX G5 Existing 114194...
  • Page 12 113903 (60” X-ONE) Adapter Assembly Outlet tube and adapter assembly Existing hardware Discharge cover Existing hardware Existing hardware Blower assembly Existing Existing hardware Existing hardware Existing hardware Existing hardware INDEX PART NO. DESCRIPTION 115772 CENTER DRIVE COVER 603806 110.5" EL A-SEC BELT...
  • Page 13 113903 (60” Super Z) Outlet tube and Adapter Assembly adapter assembly Existing hardware Discharge Existing cover hardware Existing hardware Blower Existing assembly hardware Existing Existing Existing hardware hardware Existing hardware INDEX PART NO. DESCRIPTION 115772 CENTER DRIVE COVER 603806 110.5" EL A-SEC BELT 114361 RS BLOWOUT BAFFLE 113118...
  • Page 14 113904 (66”) Adapter Assembly Existing hardware Discharge cover Blower assembly Existing hardware Existing hardware INDEX PART DESCRIPTION 603324 BLOWER OUTLET TUBE 114066 OUTLET ADAPTER 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 036244 CS .375-16 X 1.000 HX G5...
  • Page 15 113905 (72”) Adapter Assembly Existing hardware Discharge cover Blower assembly Existing hardware Existing hardware INDEX PART DESCRIPTION 603324 BLOWER OUTLET TUBE 114066 OUTLET ADAPTER 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 036244 CS .375-16 X 1.000 HX G5...
  • Page 16 Final Connection 48”/54”/60” Blower Belt Routing 1. Insert the hood inlet tube into the opening in the hood assembly and bolt in place. Make sure the tube is Blower belt orientated per the illustration. Figure 3-8 Hood inlet tube 058776 768523 Figure 3-6 66”/72””...
  • Page 17 8. Locate the holes that are located under the step tread on the counter weight mount. Using the holes as a guide cut the step tread away from the holes to allow the mounting bolts to go through. Figure 3-14 Slot 9.
  • Page 18 Hood latch Rear bumper INDEX PART DESCRIPTION 767954 FW .406 X .812 X .060 SAE 114168 MOUNT, RS (X-ONE) 113781 MOUNT, RS (SUPER Z) 114169 MOUNT, LS (X-ONE) 113782 MOUNT, LS (SUPER Z) 113870 PIVOT MOUNT (X-ONE) 113773 PIVOT MOUNT (SUPER Z) 054502 NT .375-16 HX GRD 5 ZNY...
  • Page 19 CB .375-16 X 1.00 G5 ZNY 603207 WEIGHT 086660 NT .375-16 HXZY NL 767954 FW .406 X .812 X .060 SAE 603339 UB .375-16 X 2.00 X 3.00 SQ (X-ONE) 603340 UB .375-16 X 2.00 X 4.00 SQ (SUPER Z) Figure 3-14 114565_0112 3-11...
  • Page 20 3-12 114565_0112...

  • Page 21: Operation

    OPERATION Vacuum Pickup and Collection Unloading the Catcher Follow normal mower start-up and operating procedures as outlined in the mower operator’s manual. The blower will WARNING operate when the mower deck clutch switch is engaged. To stop the blower, return the deck clutch switch to the disengaged position.
  • Page 22 remove it. Figure 4-3 & Figure 4-4 48”/54”/60” Blower Belt Routing NOTE: It is not necessary to remove the double pulley on the deck spindle. 6. Remove the pin that connects the blower to the discharge Blower belt chute bracket tabs and remove the blower housing. Figure 4-3 &...
  • Page 23 Push Release lever Lift here Lid assembly Figure 4-6 Lift handle Release lever Lift handle Figure 4-7 114565_0112...
  • Page 24 114565_0112...

  • Page 25: Maintenance & Storage

    MAINTENANCE & STORAGE Blower Housing and Transfer Tube tube can be cleaned by using soapy water and washing the inside of the tube with a pressure washer. Rinse with water. Maintenance To clean the bags, hand wash with soap and water; rinse with clean water.
  • Page 26 66”/72”” Blower Belt Routing Blower belt Hardware catch Figure 5-3 Blower Impeller Hardware Latch assembly The blower impeller shaft bearings do not require lubrication. WARNING Figure 5-4 Normal wear can cause the impeller and edges of the blower to become sharp. Wear gloves and use caution when servicing the blower.

  • Page 27: Parts List

    54" Deck Adapter........6-4 60" X-ONE Deck Adapter ....... . . 6-6 60"...

  • Page 28: 48" Deck Adapter

    48" Deck Adapter 114565_0112...
  • Page 29 48" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 603213 BLOWER OUTLET TUBE 114066 OUTLET ADAPTER 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 036244 CS .375-16 X 1.000 HX G5 114194 BLOWER MOUNT 551034...

  • Page 30: 54" Deck Adapter

    54" Deck Adapter 114565_0112...
  • Page 31 54" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 603213 BLOWER OUTLET TUBE 114066 OUTLET ADAPTER 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 036244 CS .375-16 X 1.000 HX G5 114194 BLOWER MOUNT 551035...

  • Page 32: 60" X-One Deck Adapter

    60" X-ONE Deck Adapter 114565_0112...
  • Page 33 60" X-ONE Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 603213 BLOWER OUTLET TUBE 025395 CB .375-16 X 1.00 G5 ZNY 114066 OUTLET ADAPTER 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 551305...

  • Page 34: 60" Sz Deck Adapter

    60" SZ Deck Adapter 114565_0112...
  • Page 35 60" SZ Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 603324 BLOWER OUTLET TUBE 025395 CB .375-16 X 1.00 G5 ZNY 114066 OUTLET ADAPTER 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 551305 CENTER DRIVE COVER (WITH DECALS) 601624 DISCHARGE CHUTE DECAL...

  • Page 36: 66" Deck Adapter

    66" Deck Adapter 6-10 114565_0112...
  • Page 37 66" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 551037 66" BELT COVER W/ DECALS 601624 DISCHARGE CHUTE DECAL 601837 DECK DANGERS DECAL 603324 BLOWER OUTLET TUBE 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 114066...

  • Page 38: 72" Deck Adapter

    72" Deck Adapter 6-12 114565_0112...
  • Page 39 72" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 551038 72" BELT COVER W/ DECALS 601624 DISCHARGE CHUTE DECAL 601837 DECK DANGERS DECAL 603324 BLOWER OUTLET TUBE 025395 CB .375-16 X 1.00 G5 ZNY 767954 FW .406 X .812 X .060 SAE 054502 NT .375-16 HX GRD 5 ZNY 114066...

  • Page 40: Blower

    Blower 6-14 114565_0112...
  • Page 41 Blower INDEX NO. PART NO. QTY. DESCRIPTION BLOWER HOUSING (NOT SOLD SEPARATELY) 322529 KEY .187 SQ X .750 LONG 602912 PULLEY 036244 CS .375-16 X 1.000 HX G5 712919 FW .406 X 1.00 X.12 HRD Z 058776 NT .312-18 HXZY NL 768523 FW .343 X .687 X .051/.080H 602661...
  • Page 42 Blower 6-16 114565_0112...
  • Page 43 Blower INDEX NO. PART NO. QTY. DESCRIPTION 114337 BEARING COVER 113119 BLOWER COVER 799130 CS .312-18 X .500 HXFL 792002 KNOB 5/16-18 X 3/4" 036236 CS .312-18 X 1.000 HX G5 114338 DRIVEN PULLEY COVER 601069 CN .312-18 X .200 MAX THK 086660 NT .375-16 HXZY NL 073858...

  • Page 44: Catcher Frame

    Catcher Frame 6-18 114565_0112...
  • Page 45 Catcher Frame INDEX NO. PART NO. QTY. DESCRIPTION 603225 603419 CATCHER DECAL 056077 CS .250-20 X 1.000 HX G5 768515 FW .281 X .625 X .051/.080H 603675 LATCH 080291 CS 10-24 X 1.500 HX ZNYC 704932 FW .219 X .500 X .048 ZNYC 059832 NT #10-24 HX NL ZN 603398...
  • Page 46 Catcher Frame 6-20 114565_0112...
  • Page 47 Catcher Frame INDEX NO. PART NO. QTY. DESCRIPTION 603358 LID LATCH SPRING 063297 SB .375 X .500 SH .312-18 073858 FW .406 X .750 X .250 ZNYC 113794 LID CATCH 114399 LID INSERT NOTES: 114565_0112 6-21...

  • Page 48: Catcher Frame Adapter - Super Z

    Catcher Frame Adapter — Super Z 6-22 114565_0112...
  • Page 49 Catcher Frame Adapter — Super Z INDEX NO. PART NO. QTY. DESCRIPTION 114323 WEIGHT LOCK PLATE 792002 KNOB 5/16-18 X 3/4" 114317 WEIGHT MOUNT 781880 BUMPER 025395 CB .375-16 X 1.00 G5 ZNY 603207 WEIGHT 086660 NT .375-16 HXZY NL 767954 FW .406 X .812 X .060 SAE 603340...
  • Page 50 Catcher Frame Adapter — Super Z LEFT SIDE SHOWN; RIGHT SIDE OPPOSITE 6-24 114565_0112...
  • Page 51 Catcher Frame Adapter — Super Z INDEX NO. PART NO. QTY. DESCRIPTION 113965 LID MOUNT LATCH 712976 FW .531 X 1.375 X .125 ZNY 113969 KEEPER LATCH 113773 PIVOT MOUNT SERIAL NO. PLATE 113781 MOUNT, RS 034272 NT .312-18 HX G5 ZNYC 768523 FW .343 X .687 X .051/.080H 036236...

  • Page 52: Catcher Frame Adapter- X-One

    Catcher Frame Adapter— X-ONE 54"/60" DECK 48" DECK 6-26 114565_0112...
  • Page 53 Catcher Frame Adapter— X-ONE INDEX NO. PART NO. QTY. DESCRIPTION 114323 WEIGHT LOCK PLATE 792002 KNOB 5/16-18 X 3/4" 114327 WEIGHT MOUNT 781880 BUMPER 025395 CB .375-16 X 1.00 G5 ZNY 603207 WEIGHT 086660 NT .375-16 HXZY NL 767954 FW .406 X .812 X .060 SAE 603339 UB .375-16 X 2.00 X 3.00 SQ...
  • Page 54 Catcher Frame Adapter— X-ONE LEFT SIDE SHOWN; RIGHT SIDE OPPOSITE 6-28 114565_0112...
  • Page 55 Catcher Frame Adapter— X-ONE INDEX NO. PART NO. QTY. DESCRIPTION 113965 LID MOUNT LATCH 712976 FW .531 X 1.375 X .125 ZNY 113969 KEEPER LATCH 113780 PIVOT MOUNT SERIAL NO. PLATE 114168 MOUNT, RS 034272 NT .312-18 HX G5 ZNYC 768523 FW .343 X .687 X .051/.080H...
  • Page 56 6-30 114565_0112...
  • Page 57 INDEX PAGE PAGE Accessories ........... 1-1 034272 ........... 3-10 6-19 6-25 6-29 Blower drive belt ........5-1 034280 ........... 6-19 Blower Housing & Transfer Tube ..5-1 036236 ........... 3-10 6-17 6-25 Blower impeller ........5-2 6-29 Catcher Hood Assembly....... 3-10 036244 ...........
  • Page 58 PAGE PAGE 113128 ........... 6-17 114323 ........... 3-11 6-23 6-27 113406 ........... 6-15 114327 ........... 3-11 6-27 113640 ........... 6-19 114337 ........... 6-17 113773 ........... 6-25 114338 ........... 6-17 113780 ........... 6-29 114349 ........... 3-6 6-11 113781 ........... 3-10 6-25 114350 ...........
  • Page 59 INDEX PAGE PAGE 601624 ........... 6-3 603340 ........... 3-11 6-23 6-11 6-13 603353 ........... 6-19 601837 ........... 6-3 603356 ........... 6-25 6-11 6-13 603357 ........... 6-29 602323 ........... 6-23 6-27 603358 ........... 6-21 6-25 6-29 602435 ........... 6-17 603398 ........... 6-19 602661 ...........
  • Page 60 PAGE PAGE 792002 ........... 3-3 3-11 799130 ........... 6-17 6-17 6-23 6-27 114565_0112...

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