HUSTLER X-ONE Operator's Manual
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HUSTLER X-ONE Operator's Manual

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Hustler
®
X-ONE
®
Operator's Manual
200 South Ridge Road
Hesston, Kansas
67062
604909
REV C

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Summary of Contents for HUSTLER X-ONE

  • Page 1 Hustler ® X-ONE ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 604909 REV C...
  • Page 2 REV C 604909...

  • Page 3: Table Of Contents

    Table of Contents General Information ........1-1 To the New Owner .
  • Page 4 Fuel and Evaporative Emissions Control System ... . 4-4 Engine Oil and Filter ........4-5 Engine Air Filter .

  • Page 5: General Information

    GENERAL INFORMATION This manual applies to the following Hustler equipment lines: Directions used in this manual, for example RIGHT or LEFT, refer to directions when in operator position and facing forward, ® ® unless otherwise stated. Hustler X-One Photographs and illustrations used were current at the time of...
  • Page 6 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS • It is also the owner’s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. • All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals.
  • Page 8 WARNING: Thrown objects! • Always maintain a safe distance from people and pets when mowing. 601967 • Always stop machine if someone WARNING: Fire! • Clean flammable material from enters the area. • machine. Prevent fires by keeping Inspect area to be mowed for hazards engine compartment, top of deck, such as rocks, metal objects and other Part Number 601967...
  • Page 9 DANGER: Battery Hazards! Part Number 601815 601815 • • • Avoid skin con- Do not overfill battery. Do not allow open flame near the tact with battery • battery when charging. Electrolyte may overflow and damage acid • Hydrogen gas forms inside the paint, wiring or structure.
  • Page 10 Part Number 601635 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: This structure’s protective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING: Roll over! •...
  • Page 11 Part Number 601993 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
  • Page 12 603916 Part Number 603916 604985 Units with DFI engines Part Number 604985 Fast Read Operator’s Manual before attempting to Slow operate this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key If warning light comes on, check engine oil For maximum electric clutch life engage at 1/2 - 3/4...

  • Page 13: Slope Guide

    Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 14 REV C 604909...

  • Page 15: Operation

    OPERATION  Do not operate the equipment while wearing sandals, ten- Safe Operating Practices nis shoes, sneakers, shorts or any type of loose fitting clothing. Do not use a towel as a headband or neck wrap This product is capable of amputating hands and feet and and do not hang a towel from the waist.

  • Page 16: Using A Ramp

     Do not exceed a 15 degree angle between the ramp and cause serious physical injury. the ground or between the ramp and the trailer or truck.  The Hustler mower is capable of operating horizontally ®  Avoid sudden acceleration when on a ramp.

  • Page 17: Children

    6. Extremely dry conditions of grass the presence of children. Children are often attracted to the 7. Tire pressure mower and the mowing activity. Never assume that children Any attachments mounted to the mower will also affect will remain where you last saw them. ...
  • Page 18 Control Panel “OFF”, “RUN”, and “START”. With key inserted, rotate it clockwise to “START” position; release key when engine starts, and switch will automatically return to the RUN position. C. Oil pressure light (Figure 3-1) — this light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed.

  • Page 19: Controls

    engine owner’s manual for more details. obstructions. Steering control lever Figure 3-3 Shown with steering control levers in neutral position Controls A. Steering control levers (Figure 3-4 & Figure 3-5) — Figure 3-4 these levers control the mower’s speed, direction, stopping, and park brake.

  • Page 20: Safety Start Interlock System

    8. Allow the engine to idle a few minutes before advancing If the problem cannot be located, contact your Hustler ® the throttle and/or engaging the deck clutch.

  • Page 21: Rops (Roll Over Protective Structure)

    facing forward and it must be secured. in the “folded” position only when absolutely necessary. IMPORTANT: Always make certain the two bypass valves are returned to their operating position before running the WARNING mower following repairs. Do not operate the mower with the ROPS folded (low- ered position) as a standard operating mode.

  • Page 22: Mower Operation

    • any other problem If the seat belt is to be cleaned, use soap and water. Do not use carbon tetrachloride, naphtha, or other chemical cleaning agents, as these will weaken the webbing. For the same reason, do not bleach or dye the webbing. Replace the seat belt if worn ROPS post or damaged.
  • Page 23 control levers. When going in reverse push forward gently on FRONT OF MOWER FACES THIS DIRECTION steering control levers. For emergency stop, when traveling forward or rearward, place the steering control levers in the park brake position immediately. FORWARD TRAVEL DANGER When moving in the rearward direction push forward gently on steering control levers and avoid sudden move-...
  • Page 24 Step 1 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler ® Dealer to resolve the problem before continuing to operate. WARNING The unit’s steering control levers are very responsive:...
  • Page 25 have additional sets of blades and change blades twice a day: To avoid this, move onto a previously cut area with the blades once in the morning and again at noon. Many problems with engaged. incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly.

  • Page 26: Deck Cutting Height Adjustment

    4. If the mower blades continue to rotate with the deck clutch switch down, discontinue operation immediately The decks are equipped with front adjustable air flow baffles. and contact your Hustler ® Dealer. These baffles can be adjusted up or down, depending upon the Clutch life will be maximized if these procedures are mowing conditions, to provide the best quality of cut.

  • Page 27: Anti-Scalp Wheels

    Rear center anti-scalp roller Figure 3-18 Baffles Side anti-scalp rollers Figure 3-16 Anti-Scalp Wheels Anti-scalp wheels are standard on Hustler ® X-ONE ® units. These anti-scalp wheels are designed to minimize scalping when mowing on rough uneven terrain. Figure 3-17 Optional rear anti-scalp rollers are available.
  • Page 28 REV C 3-14 604909...

  • Page 29: Maintenance & Adjustments

     Clean flammable material from machine. Prevent wear gloves and use extra caution when servicing them. fires by keeping the engine compartment, top of the  Use only genuine Hustler ® replacement parts to ensure deck, exhaust area, battery, fuel line, fuel tank and that original standards are maintained.

  • Page 30: Torque Values

    Drive wheels ..... 8-12 psi (55-83 KPa) Front wheels ..... 8-12 psi (55-83 KPa) If you wish to use non-pneumatic tires on your Hustler ®...

  • Page 31: Hydraulic System

    X-ONE system filter is located inside the master charge fuse within the electrical system. This fuse hydraulic reservoir on the left side of the tank. Use a Hustler ® approved filter element only. When changing the filter use a 5/ 8”...

  • Page 32: Fuel And Evaporative Emissions Control System

    System fuel vapors have dissipated. The fuel and evaporative emissions control system for this • Allow engine to cool before storing machine inside mower is EPA compliant. Use only Hustler ® approved a building. replacement parts.

  • Page 33: Engine Oil And Filter

    Fuel shutoff valve WARNING (shown in right tank position) • Gasoline is harmful or fatal if swallowed. Closed • Long-term exposure to vapors can cause serious position injury and illness. Right fuel tank • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank or fuel container opening.

  • Page 34: General Engine Maintenance

    Schedule shown elsewhere in this manual. element which will allow abrasive particles to enter the A specially designed dry filter is standard equipment on these engine. mowers and supplies clean combustion air to the engine. Figure 3. Reinstall the dust cap. Make sure it seals all the way around the air cleaner body, then tighten the clamps.

  • Page 35: Carbon Canister

    Carbon Canister Some Hustler ® X-ONE mowers will have a carbon canister incorporated into the fuel system. Figure 4-9 Fuel evaporation system filter This is a mandatory feature that is required on all mowers using gasoline engines that are put into operation in California.

  • Page 36: Mower Blade Maintenance

    Mower Blade Removal Use a 15/16” wrench to remove the 5/8” cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from Hustler ® Original edge Turf Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle.

  • Page 37: Seat Adjustment

    Figure 4-12 Weight adjusting control Cutting edge Twisted Blade Edge (replace) Cutting Plane Cutting edge Straight Blade Edge End view of blades, comparing Forward/rearward twisted and straightened blades travel lever Figure 4-13 Seat Adjustment Figure 4-15 There are two seat options available for these mowers. The following are the adjustments for each of these seats.
  • Page 38 Upper control lever Cap screws Lower control lever Figure 4-18 REV C 4-10 604909...

  • Page 39: Maintenance Schedule

    Maintenance Schedule Figure 4-19, Figure 4-20, Figure 4-21, Figure 4-23, Figure 4-24 & Figure 4-25 WEEKLY MONTHLY ANNUALLY SERVICE AT OR 50 OR 100 OR 500 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires...
  • Page 40 REFERENCES: A. Refer to engine owner’s manual for engine service information. NOTE: After completing maintenance cycle (500 hours), repeat cycle. REV C 4-12 604909...
  • Page 41 Hustler X-ONE Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.
  • Page 42 Figure 4-23 Figure 4-24 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.

  • Page 43: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
  • Page 44 PROBABLE SUGGESTED SYMPTOMS CAUSES REMEDIES Uneven cutting height The blade(s) are not sharp Sharpen the blades A cutting blade(s) is/are Install new cutting blade(s) bent The deck is not level Level the deck per the Deck leveling and height adjustment section of the General Service Manual An anti-scalp wheel is not Adjust the height of the...

  • Page 45: Storage

    STORAGE When storing the unit at the end of the mowing season, the film of oil over any exposed metal surfaces of the engine mower, engine, and battery should have the following items that are subject to corrosion. serviced before storage. 8.

  • Page 46: Product Literature

    PRODUCT LITERATURE If you would like to view or print a copy of the Hustler X-ONE product manuals (Operator’s Manual, Parts Manual, or General ® ® Service Manual) go online to www.hustlerturf.com. Contact your local Hustler dealer if you require another engine owner’s manual.
  • Page 47 INDEX PAGE PAGE Air flow baffles ............3-12 Mower operation ............. 3-8 Anti-scalp wheels ..........3-13 New season preparation ........6-1 Belts .................4-7 Operating suggestions ......... 3-10 Carbon Canister ............4-7 Parts and service ........... 1-1 Children ..............3-3 Preparation of battery for storage ......6-1 Control Panel ............3-4 Preparation of engine for storage ......

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