HUSTLER FasTrak Operator's Manual
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HUSTLER FasTrak Operator's Manual

Zero-turn riding mower
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See also: Owner's Manual , General Service Manual
Hustler
FasTrak
®
®
Operator's Manual CE
200 South Ridge Road
Hesston, Kansas
67062
605596CE
REV C

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Summary of Contents for HUSTLER FasTrak

  • Page 1 Hustler FasTrak ® ® Operator’s Manual CE 200 South Ridge Road Hesston, Kansas 67062 605596CE REV C...
  • Page 2 Southern Machinery LTD Downings South, Prosperous NAAS Co. Kildare IRL --- Telephone: +353 45 86 0031 www.southernmachinery.ie Email: gtutty@eircom.net Excel Industries, Inc. Manufacturer of Hustler ® Turf Equipment 200 South Ridge Road Hesston, Kansas 67062 Telephone: (620) 327-4911 FAX: (620) 327-2828...

  • Page 3: Table Of Contents

    Table of Contents General Information ..........1-1 To the New Owner .
  • Page 4 Maintenance Locator Chart........4-10 Troubleshooting ..........5-1 Storage.

  • Page 5: General Information

    • read and understand the engine owner’s manual To activate your warranty policy the mower must be regis- before attempting to operate or repair the engine. tered, by your Dealer, with the Manufacturer of Hustler Turf ® • read and understand the mower’s operator manual and Equipment within ten (10) days following the date of pur- all decals before operating this machine.

  • Page 6: Parts And Service

    1. Correct part description. 2. Correct part number. 3. Correct model number. 4. Correct serial number. All arrangements for warranty repair and service must be handled through an authorized Hustler Dealer. ® A. Year 2011 D. Weight of machine with- out operator B.

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS Incorrect usage of this equipment may result in severe injury. Personnel operating and maintaining it should be trained in its proper use. They should read this manual completely and thor- oughly before attempting to set-up, operate, adjust, or service this equipment.
  • Page 8 • Do not wear radios or music headphones while • Never put hands or feet under any part of the operating this mower. Safe operation requires mower while it is running. your full attention.  Stop the engine before removing the grass catcher or ...
  • Page 9 REMINDER: Only operate on slopes of 15 degrees or less. ®  The Hustler mower is capable of operating horizon-  Use extreme caution when operating on slopes. tally (traverse) on moderately steep slopes. When •...

  • Page 10: Service Precautions

    Service Precautions Another consideration for safe mowing on slopes is to be aware of what is located at the bottom of the slope. Extreme caution should be used when there is a haz-  Unless specifically required, DO NOT have the engine ard located at the bottom of the slope.
  • Page 11 ® Sparks can cause a battery gas explosion which will are equivalent in overall performance, that are avail- result in personal injury. able from your local Hustler Dealer. ® • Prevent the battery terminals from touching any • The mower may not comply with the appropriate...

  • Page 12: Safety And Instructions Decals

    • Keep gasoline away from open flame or spark and It is the owner’s responsibility to make certain that the store machine away from open flame or spark or operators and mechanics read and understand all decals pilot light such as on a water heater or appli- before operating this machine.
  • Page 13 DANGER: Battery Hazards! Part Number 601815 601815 Avoid skin con- Do not overfill battery. Do not allow open flame near the • • • tact with battery battery when charging. Electrolyte may overflow and damage • acid Hydrogen gas forms inside the bat- paint, wiring or structure.
  • Page 14 781419 Part Number 605786 The information shown on this decal is to be used in conjunction with the following models: FasTrak 933424CE FasTrak 933432CE FasTrak 934851CE Part Number 789776CE Part Number 794834CE...
  • Page 15 Part Number 601635 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: This structure’s protective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING: Roll over! Avoid crushing, use seat belt.
  • Page 16 Part Number 605604 605604 Fast Read Operator’s Manual before attempting to operate Slow this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 17 Part Number 601993 WARNING: Read operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! Mow a safe distance (minimum of 10 feet) away from drop-offs, • retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
  • Page 18 REV C 2-12 605596CE...

  • Page 19: Slope Guide

    Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 20 REV C 2-14 605596CE...

  • Page 21: Operation

    OPERATION Safe Operating Practices the ignition switch. It records the accumulative time while the ignition key is switched to the “RUN” posi- tion. Refer to the Safety section of this manual for detailed opera- tional and personal safety information. 15 amp fuse (Figure 3-1) — Deck clutch – 15 amp, blade-type.

  • Page 22: Safety Start Interlock System

    • check the function of the seat switch. Replace the seat switch if it is not operating properly (is not opening or closing) and if the cause can not be determined. If you cannot locate the problem contact your Hustler A. Steering control lever ® Dealer.

  • Page 23: Stopping The Engine

    4. Insert the key in the ignition switch and rotate it clock- wise to engage the starting motor. Release the key when the engine starts. IMPORTANT: The engine starter should not be oper- ated for periods longer than 30 seconds at a time. At least two minutes between such cranking periods to protect the starter from overheating and burning-out.
  • Page 24 NOTE: When the ROPS is locked in the raised position • cuts, make sure the hair pins are inserted into the holes in the end • fraying, of the spring loaded pins. • extreme or unusual wear, Do not wear the seat belt when the ROPS is in the lowered •...

  • Page 25: Mower Operation

    To turn left, move the right steering control lever farther forward from neutral than the left steering control lever. To turn right, move the left steering control lever farther Never operate the mower with the seat platform forward from neutral than the right steering control lever. improperly secured.
  • Page 26 THREE POINT TURN FRONT OF MOWER FACES THIS DIRECTION FORWARD TRAVEL ZERO RADIUS TURN Step 1 FORWARD TRAVEL RIGHT TURN Step 2 REVERSE TRAVEL RIGHT TURN Step 3 REVERSE TRAVEL N = NEUTRAL POSITION Neutral Direction of arrows indicate direction of mower Right control lever Left control lever movement...
  • Page 27 Generally, this means using a brake position immediately. Inspect the machine and pattern of left turns. Avoid throwing grass discharge onto involve your Hustler Dealer to resolve the problem ® unmowed area. Mowing clippings puts an unnecessary load before continuing to operate.

  • Page 28: Deck Cutting Height Adjustment

    4. If the mower blades continue to rotate with the deck Rear discharge deck shown clutch switch down, discontinue operation immedi- ately and contact your Hustler Dealer. ® Follow these procedures to maximize clutch life.

  • Page 29: Anti-Scalp Wheels

    the desired cutting height hole. Step on the deck lift pedal to With the wheel mounted in the middle hole, the wheel is release the transport lever. Figure 3-12 located 38.1 mm below the mower blades. This setting is preferred when mowing at cutting heights of 50.8 mm or When transporting the mower step on the deck lift pedal higher.
  • Page 30 REV C 3-10 605596CE...

  • Page 31: Maintenance & Adjustments

    Front wheels ..... . 55–83 KPa IMPORTANT: Seat arm rests – Place the steering control If you wish to use non-pneumatic tires on your Hustler ®...

  • Page 32: Hydraulic System

    Each transmission’s filter is located per Figure 4-3. A stan- dard oil filter wrench is used to change the filter. The threads These mowers have a master in-line fuse (30 amp) in the are right handed. Use a Hustler approved filter element only. ®...
  • Page 33 • fuel lines • fuel line fittings • fuel caps • carbon canisters • canister mounting brackets • carburetor purge port connection • filters • vapor hoses • clamps, control valves • control solenoids • electronic controls • vacuum control diaphragms •...

  • Page 34: Fuel Evaporation System Filter

    2. Position a suitable oil drain container under the Fuel Evaporation System Filter machine below the oil drain valve. 3. Use a 10 mm wrench or socket and open the valve Hustler FasTrak mowers have a fuel evaporation system ® ® approximately 4 turns in the counterclockwise direc- filter.

  • Page 35: Mower Blades

    Inspect the machine and involve your After grinding the blades, check for balance. Blade balanc- Hustler Dealer to resolve the problem before con- ® ing can be done by placing the blade on an inverted line tinuing to operate.
  • Page 36 Comparison of Warped and Straight Blades A 15/16" wrench is required to remove the 5/8" cap screw holding the blade to the spindle shaft. NOTE: A blade holding tool (part number 381442) is available from Hustler Turf ® Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle.

  • Page 37: Seat Adjustment

    Figure 4-12 Mower Blade Options The following is a list of the approved mower blade options that are available from Hustler Turf Equipment for this ® mower. Use only genuine Hustler replacement blades to ®...
  • Page 38 A. Upper control lever C. Lower control lever B. Cap screws Figure 4-13 REV C 605596CE...

  • Page 39: Maintenance Schedule

    Maintenance Schedule Figure 4-14, Figure 4-15, Figure 4-16 & Figure 4-17 WEEKLY MONTHLY * ANNUALLY SERVICE AT OR 40 OR 100 OR 300 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires Prior to each use...

  • Page 40: Maintenance Locator Chart

    Maintenance Locator Chart 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Hydraulic Oil Expansion Tank 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.
  • Page 41 Figure 4-17 1. Engine Oil Fill & Dipstick Rear Discharge Deck Shown 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Hydraulic Oil Expansion Tank 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.

  • Page 42: Maintenance Record

    Maintenance Record Perform the initial hydraulic system oil and filter change after the first 75 hours of use or yearly whichever comes first. Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer:...

  • Page 43: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
  • Page 44 SUGGESTED SYMPTOMS PROBABLE CAUSES REMEDIES Uneven cutting height The blade(s) are not sharp Sharpen the blades A cutting blade(s) is/are Install new cutting blade(s) bent The deck is not level Level the deck per the Deck leveling and height adjust- ment section of the General Service Manual An anti-scalp wheel is not...

  • Page 45: Storage

    1. Clean mower, removing trash and dirt accumulation. 1. Add a Hustler approved fuel stabilizer to the fuel sys- ® 2. Check engine oil and hydraulic oil levels.
  • Page 46 5. Tighten any bolts that have loosened and make sure 7. Check and inflate tires to 55–83 KPa. all hair pins, cotter pins and clevis pins are in place. 8. Refer to engine manual for more information. 6. Install all safety shields and review safety precautions listed in this manual.

  • Page 47: Product Literature

    PRODUCT LITERATURE If you would like to view or print a copy of this manual go online to www.hustlerturf.com. Contact your local Hustler Dealer if you require another engine owner’s manual. ® 605596CE REV C...
  • Page 48 REV C 605596CE...

  • Page 49: Technical Specifications

    TECHNICAL SPECIFICATIONS ® FasTrak Guaranteed ** Vibration (Maximum Sound Power weighted acceleration Nominal Level Operator Ear * Engine RPM m/s2 - whole body) Machine Mass Engine Power Cutting Width Model No. 933424CE 92.1 2800 (± 50) 0.71 17.2 933432CE 90.8 2800 (±...
  • Page 50 REV C 605596CE...
  • Page 51 INDEX PAGE PAGE Anti-Scalp Wheels Mower Blades ............3-9 ............4-5 Battery Service Precautions Mower Operation ........2-5 ............3-5 Belts New Season Preparation ................4-4 ........... 6-1 Children Operating Suggestions ..............2-4 ..........3-7 Control Panel Operation .............3-1 ..............2-2 Controls Parts and Service ..............3-1 ............

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