HUSTLER 940353EX Parts Manual
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HUSTLER 940353EX Parts Manual

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Hustler
Parts Manual
®
®
200 South Ridge Road
Hesston, Kansas
67062

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Summary of Contents for HUSTLER 940353EX

  • Page 1 Hustler Parts Manual ® ® 200 South Ridge Road Hesston, Kansas 67062...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 3: Table Of Contents

    General Information Frame & Engine Guard Frame Engine Guard & Hitch Transmissions, Drive Belt, Steering & Brake Transmissions & Drive Belt Transmission Service Parts Steering & Brake (Multi-Page) Steering Cover Assembly Wheels & Tires Wheels & Tires Front Wheel Assembly Drive Wheel Breakdown Engine, Muffler, Clultch &...

  • Page 4: General Information

    Use of this manual in conjunction with other Hustler ® mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail.

  • Page 5: Frame

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Frame This page intentionally left blank Mon Oct 12 02:35:59 UTC 2020...
  • Page 6 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Frame Frame & Engine Guard Mon Oct 12 02:36:00 UTC 2020...
  • Page 7 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Frame Item Part No. Name 554673 SVC FRAME 808493 RIVET NUT, 3/8-16 THREA 607782 DECAL, DBA 115 ISO SERIAL NUMBER / SPEC DECAL 602041 DECAL, HOT 713198 5" SEAL 3/8x3/4 SOLD BY FT 033035 9"...

  • Page 8: Engine Guard & Hitch

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine Guard & Hitch Frame & Engine Guard Mon Oct 12 02:36:00 UTC 2020...
  • Page 9 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine Guard & Hitch Item Part No. Name 119977 HITCH PLATE 025395 CB .375-16X 1.00 G5 ZN 054502 NT .375-16HXG5 767954 FW 0.379X.82X.06 HD ZN 121134 GUARD, RH 553123 SVC PART, STAMPED BUMPER 604770 DECAL, "H"...

  • Page 10: Transmissions, Drive Belt, Steering & Brake

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmissions & Drive Belt Transmissions, Drive Belt, Steering & Brake Mon Oct 12 02:36:01 UTC 2020...
  • Page 11 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmissions & Drive Belt Item Part No. Name 043067 CS .312-18X3.000HXG5 768523 FW 0.343SAE 710087 CS .312-18X2.500HXG5 605468 DRIVE BELT 052860 CS .375-16X1.25 HX G5 ZN 712919 FW 0.406X1.00X.12 HD ZN 036384 SPRING 1/4 COIL PL 1.23...
  • Page 12 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmissions & Drive Belt 1. Torque to 17 ft-lbs. 2. Torque to 100 ft-lbs. 3. Torque to 30 ft-lbs. 4. Right side transmission. 5. Left side transmission. 6. The reservoir includes the cap.

  • Page 13: Transmission Service Parts

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmission Service Parts This page intentionally left blank Mon Oct 12 02:36:02 UTC 2020...
  • Page 14 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmission Service Parts Transmissions, Drive Belt, Steering & Brake Mon Oct 12 02:36:02 UTC 2020...
  • Page 15 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Transmission Service Parts Item Part No. Name 601941 FAN/PULLEY KIT 605608 FITTING, TRANSMISSION 603572 COVER, ZT3100 CHRG PUMP 605778 RTN, LEFT Not Shown 605779 RTN, RIGHT 604903 HG RTN SPRING 600976 HYDRAULIC OIL FILTER...

  • Page 16: Steering & Brake (Multi-Page)

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering & Brake (Multi-Page) Transmissions, Drive Belt, Steering & Brake Mon Oct 12 02:36:03 UTC 2020...
  • Page 17 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering & Brake (Multi-Page) Item Part No. Name 605383 STEERING BAR W/A, RH Not Shown 781260 GRIP, STEERING BAR 605384 STEERING BAR W/A, LH Not Shown 781260 GRIP, STEERING BAR 767954 FW 0.379X.82X.06 HD ZN 036244 CS .375-16X1.00 HX G5 ZN...
  • Page 18 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering & Brake (Multi-Page) Mon Oct 12 02:36:03 UTC 2020...
  • Page 19 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering & Brake (Multi-Page) Comments for Page: Steering & Brake (Multi-Page) 1. The steering arms include the grips. 2. Part of the transmission. Mon Oct 12 02:36:04 UTC 2020...

  • Page 20: Steering Cover Assembly

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering Cover Assembly Transmissions, Drive Belt, Steering & Brake Mon Oct 12 02:36:04 UTC 2020...
  • Page 21 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Steering Cover Assembly Item Part No. Name 554684 SVC STEERING COVER 785139 DECAL, STEERING L.S. 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 033035 6" WEATHERSTRIP .12X.75 605542 ISOLATOR 785220 DECAL, STEERING R.S.

  • Page 22: Wheels & Tires Wheels & Tires

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Wheels & Tires Wheels & Tires Mon Oct 12 02:36:05 UTC 2020...
  • Page 23 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Wheels & Tires Item Part No. Name 607818 TIR/WHL 23X11.00-10 BLK 061077 WHEEL NUT 111875-1 BACKUP PLATE, WHEEL 705954 CS .500-13X1.25 HX G5 ZN 344267 FW .510X2.15X.19 ZN 712976 FW 0.531X1.38X.12 ZN...

  • Page 24: Front Wheel Assembly

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Front Wheel Assembly Wheels & Tires Mon Oct 12 02:36:06 UTC 2020...
  • Page 25 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Front Wheel Assembly Item Part No. Name 604691 FORK W/A 061101 NT .750-10 HX ZN NL GR B 025296 FW .760X1.63X0.08 ZN 041475 CS .750-10X9.50 HX G5 ZN 786103 WHEEL BEARING 605199 TIR/WHL 13X6.50-6 BLK...

  • Page 26: Drive Wheel Breakdown

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Drive Wheel Breakdown Wheels & Tires Mon Oct 12 02:36:07 UTC 2020...
  • Page 27 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Drive Wheel Breakdown Item Part No. Name 607802 TIR 23X11.00-10 B4R BGBT 603737 WHL 10X8.50 4X4.0 BLK 019521 TIRE VALVE TR-412 GOODY Mon Oct 12 02:36:07 UTC 2020...

  • Page 28: Engine, Muffler, Clultch & Fuel System

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine, Muffler & Clutch (Multi-Page) Engine, Muffler, Clultch & Fuel System Mon Oct 12 02:36:08 UTC 2020...
  • Page 29 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine, Muffler & Clutch (Multi-Page) Item Part No. Name ENGINE, KAW FT691V 605317 HOSE, OIL DRAIN 604250 MUFFLER 000331 WIRE TIE, SMALL/SHORT 767954 FW 0.379X.82X.06 HD ZN 602580 CS .375-16X1.25HXG8ZYP85 036236 CS .312-18X1.000HXG5 768523 FW 0.343SAE...
  • Page 30 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine, Muffler & Clutch (Multi-Page) Mon Oct 12 02:36:08 UTC 2020...
  • Page 31 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine, Muffler & Clutch (Multi-Page) Comments for Page: Engine, Muffler & Clutch (Multi-Page) 1. Supplied with the engine. 2. Torque to 45–48 ft-lbs. 3. Torque to 30–35 ft-lbs. 4. Torque to 17 ft-lbs.

  • Page 32: Engine Service Parts

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine Service Parts Engine, Muffler, Clultch & Fuel System Mon Oct 12 02:36:09 UTC 2020...
  • Page 33 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Engine Service Parts Item Part No. Name 607968 AIR FILTER, KAW FT 602581 ENGINE OIL FILTER 604350 VALVE, OIL DRAIN 604369 O-RING 604558 FILTER, KAWASAKI FUEL Mon Oct 12 02:36:09 UTC 2020...

  • Page 34: Fuel System (Multi-Page)

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel System (Multi-Page) Engine, Muffler, Clultch & Fuel System Mon Oct 12 02:36:10 UTC 2020...
  • Page 35 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel System (Multi-Page) Item Part No. Name 605491 VAPOR LINE, 3/16 FORMED 605493 VAPOR LINE, 3/16 FORMED 605565 BOOT, 3/16 TO 3/16 605690 TEE, 3/16" PLASTIC 605535 VAPOR LINE, 3/16 FORMED 605425 CROSS, 3/16"...
  • Page 36 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel System (Multi-Page) Mon Oct 12 02:36:10 UTC 2020...
  • Page 37 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel System (Multi-Page) Comments for Page: Fuel System (Multi-Page) FUEL & VAPOR LINE LENGTHS A: FRONT RIGHT SIDE PORT TO TEE (VAPOR) B: ENGINE TO CROSS (VAPOR) C: TEE TO CROSS (VAPOR)

  • Page 38: Fuel Tank Service Parts - 607667

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel Tank Service Parts - 607667 Engine, Muffler, Clultch & Fuel System Mon Oct 12 02:36:11 UTC 2020...
  • Page 39 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fuel Tank Service Parts - 607667 Item Part No. Name 604287K SVC KIT, VENT FITTING 604200K SVC KIT, GROMMET 605126K SVC KIT, SUCTION HOSE Mon Oct 12 02:36:11 UTC 2020...

  • Page 40: Instrument Panel, Fenders & Battery

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Instrument Panel & Wire Harness Instrument Panel, Fenders & Battery Mon Oct 12 02:36:12 UTC 2020...
  • Page 41 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Instrument Panel & Wire Harness Item Part No. Name 786657 CABLE, CHOKE 607452 GAUGE, SING NEEDLE 12V 785808 KEY ASSEMBLY 045898 IGNITION SWITCH 605604 DECAL, INST PANEL 776476 SWITCH, PTO 6201-321 601098 CB 10-24 X .500 ZYNC...

  • Page 42: Fenders & Battery

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fenders & Battery Instrument Panel, Fenders & Battery Mon Oct 12 02:36:13 UTC 2020...
  • Page 43 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Fenders & Battery Item Part No. Name 605558 FENDER LID 605627 CS .250-20 X 1.25 HX 605628 FW 0.281X.63X.07 ZB 601815 DECAL, BATTERY WARNINGS 601982 CN .250-20X .150 MAX THK 552858 BATTERY HOLD DOWN 713198 2.5"...

  • Page 44: Deck, Deck Belt, Blades & Deck Lift

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Service Deck Deck, Deck Belt, Blades & Deck Lift Mon Oct 12 02:36:13 UTC 2020...
  • Page 45 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Service Deck Item Part No. Name 554861 54" SERVICE DECK 607583 0.25-20 X 0.625 781419 DECAL, BELT ROUTING 604221 DECAL, DANGER / CHUTE 604222 DECAL, DANGER / OBJECTS 799171 DECAL, Z 54" Deck ID Comments for Page: Service Deck 1.

  • Page 46: Deck Pulleys & Spindles

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Pulleys & Spindles Deck, Deck Belt, Blades & Deck Lift Mon Oct 12 02:36:14 UTC 2020...
  • Page 47 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Pulleys & Spindles Item Part No. Name 781567 NT .500-13NLG5 125847-4 BELT GUIDE, 4.00" IDLER 607428 FW 0.531 X 0.90 X 0.134 605467 DUST SHIELD 605512 4" IDLER PULLEY 607616 SPRING, DECK IDLER...

  • Page 48: Spindle Service Parts - 607208

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Spindle Service Parts - 607208 Deck, Deck Belt, Blades & Deck Lift Mon Oct 12 02:36:15 UTC 2020...
  • Page 49 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Spindle Service Parts - 607208 Item Part No. Name 783548 RING, BLADE SPINDLE RET 607275 BLADE SPINDLE BEARING 607210 BLADE SPINDLE SPACER 607417 SVC, SPINDLE HOUSING 607211 BLADE SPINDLE SHAFT Mon Oct 12 02:36:15 UTC 2020...

  • Page 50: Deck Belt, Discharge Chute, Pulley Covers, & Blades

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Belt, Discharge Chute, Pulley Covers, & Blades Deck, Deck Belt, Blades & Deck Lift Mon Oct 12 02:36:16 UTC 2020...
  • Page 51 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Belt, Discharge Chute, Pulley Covers, & Blades Item Part No. Name 553064 SVC, PULLEY COVER RH 607186 .25-20 FEMALE KNOB 553065 SVC, PULLEY COVER LH 605469 DISCHARGE CHUTE 602435 SPRING, TORSION 086660 NT .375-16NLG8...
  • Page 52 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Belt, Discharge Chute, Pulley Covers, & Blades 5. Tighten to remove play in the bolt; the anti-scalp wheels and puller brackets must pivot freely. Mon Oct 12 02:36:16 UTC 2020...
  • Page 53 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Lift & Deck Mounting Hardware (Multi-Page) This page intentionally left blank Mon Oct 12 02:36:16 UTC 2020...
  • Page 54 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Lift & Deck Mounting Hardware (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Mon Oct 12 02:36:16 UTC 2020...

  • Page 55: Deck Lift & Deck Mounting Hardware (Multi-Page)

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Lift & Deck Mounting Hardware (Multi-Page) Item Part No. Name 605466 TRANSPORT LATCH 768259 BUSHING,IGUS#0810 (FS) 605470 CE .500X2.00X1.63 552859 INDICATOR PLATE 793059 CLIP E,(1/2").80X.396X. 710194 CB .375-16X 1.50 STD G5 607039 PIN, .375X1.62 MAGNETIC...
  • Page 56 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Lift & Deck Mounting Hardware (Multi-Page) Mon Oct 12 02:36:17 UTC 2020...
  • Page 57 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Deck Lift & Deck Mounting Hardware (Multi-Page) Comments for Page: Deck Lift & Deck Mounting Hardware (Multi-Page) 1. The indicator plate includes the decal. Mon Oct 12 02:36:17 UTC 2020...

  • Page 58: Seat & Rops

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat & Footrest (Multi-Page) Seat & ROPS Mon Oct 12 02:36:17 UTC 2020...
  • Page 59 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat & Footrest (Multi-Page) Item Part No. Name 608047 SEAT, SEATS INC 1110 123688-1 HYDRO GUARD, RH 036244 CS .375-16X1.00 HX G5 ZN 767954 FW 0.379X.82X.06 HD ZN 604324 CS .250-20 X .75 HX FLG 086660 NT .375-16NLG8...
  • Page 60 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat & Footrest (Multi-Page) Mon Oct 12 02:36:18 UTC 2020...
  • Page 61 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat & Footrest (Multi-Page) Comments for Page: Seat & Footrest (Multi-Page) 1. Torque to 17 ft-lbs. 2. Do not torque; the seat pan and seat stop must pivot freely. 3. The seat pan and footrest include the decals.

  • Page 62: Seat Service Parts

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat Service Parts Seat & ROPS Mon Oct 12 02:36:18 UTC 2020...
  • Page 63 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE Seat Service Parts Item Part No. Name 608050 SVC, LOW BACK COVER 606080 SVC, ARMREST SET 607461 SVC, SEAT BELT KIT 608049 SVC, SEAT CUSHION COVER 607460 SVC, RUBBER BELLOW 607214 SVC RIDE ADJUST KNOB...

  • Page 64: Rops

    54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE ROPS Seat & ROPS Mon Oct 12 02:36:19 UTC 2020...
  • Page 65 54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE ROPS Item Part No. Name 605479 ROPS ASSY 605044 KIT, ROPS HARDWARE 605646 KIT, POLY STOP (PAIR) 607008 CB .50-13 X 3.25 GR5 767962 FW .531 x 1.063 x .175 023317 NT .500-13UNTG8 Comments for Page: ROPS 1.

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