HUSTLER 939769 Parts Manual
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HUSTLER 939769 Parts Manual

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Hustler
Parts Manual
®
®
200 South Ridge Road
Hesston, Kansas
67062

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Summary of Contents for HUSTLER 939769

  • Page 1 Hustler Parts Manual ® ® 200 South Ridge Road Hesston, Kansas 67062...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 3: Table Of Contents

    General Information Frame, Fenders, Engine Guard, Instrument Panel, Wire Harness & Battery Frame Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Instrument Panel & Wire Harness Battery Transmissions, Drive Belt, Clutch, Steering & Brake Transmissions Transmission Service Parts Drive Belt & Clutch Steering &...

  • Page 5: General Information

    Use of this manual in conjunction with other Hustler ® mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail.

  • Page 6: Frame

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Frame This page intentionally left blank Wed Nov 10 15:33:04 UTC 2021...
  • Page 7 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Frame Frame, Fenders, Engine Guard, Instrument Panel, Wire Harness & Battery Wed Nov 10 15:33:05 UTC 2021...
  • Page 8 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Frame Item Part No. Name 555654 SVC FRAME 601982 CN .250-20X .150 MAX THK 601981 DECAL, SAFE OPERATE-GRAY SERIAL NUMBER / SPEC DECAL 600899 DECAL, PUMP BELT WARNING 607782 DECAL, DBA 115 ISO 608127 DECAL, USA, F&D...
  • Page 9 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Frame, Fenders, Engine Guard, Instrument Panel, Wire Harness & Battery Wed Nov 10 15:33:06 UTC 2021...
  • Page 10 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:06 UTC 2021...

  • Page 11: Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page)

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Wed Nov 10 15:33:06 UTC 2021...
  • Page 12 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:06 UTC 2021...
  • Page 13 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Wed Nov 10 15:33:06 UTC 2021...
  • Page 14 Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Item Part No. Name 607862 FENDER RIGHT 605473 CS .250-20X0.75 BH TX BZ 605628 FW 0.281X.63X.07 ZB 601982 CN .250-20X .150 MAX THK...
  • Page 15 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:06 UTC 2021...
  • Page 16 Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Item Part No. Name 607905 LOGO BADGE Comments for Page: Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 1. Part of the Steering Assembly.

  • Page 17: Instrument Panel & Wire Harness

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Instrument Panel & Wire Harness Frame, Fenders, Engine Guard, Instrument Panel, Wire Harness & Battery Wed Nov 10 15:33:07 UTC 2021...
  • Page 18 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Instrument Panel & Wire Harness Item Part No. Name 776476 SWITCH, PTO 6201-321 785808 KEY ASSEMBLY 769166 HOUR METER 045898 IGNITION SWITCH 555705 SVC, INSTRUMENT PANEL 607973 DECAL, INST PANEL 601097...

  • Page 19: Battery

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Battery Frame, Fenders, Engine Guard, Instrument Panel, Wire Harness & Battery Wed Nov 10 15:33:08 UTC 2021...
  • Page 20 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Battery Item Part No. Name 126384-1 BATTERY HOLD DOWN 033035 2.35" WEATHERSTRIP .12X.75 056077 CS .250-20X1.000HXG5 768515 FW 0.281SAE 601319 POS. BATTERY CABLE BOOT 024927 NT .250-20HXG5 607723 BATTERY, AGM 12V 9AMH 055947 CS .250-20X0.50 HX G5 ZN...

  • Page 21: Transmissions, Drive Belt, Clutch, Steering & Brake

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Transmissions Transmissions, Drive Belt, Clutch, Steering & Brake Wed Nov 10 15:33:09 UTC 2021...
  • Page 22 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Transmissions Item Part No. Name 710087 CS .312-18X2.500HXG5 043067 CS .312-18X3.000HXG5 768523 FW 0.343SAE 607746 ZT2800, 20.69:1 TRANS 607747 ZT2800, 20.69:1 TRANS 608241 CS .375-16X2.250HXG8 712919 FW 0.406X1.00X.12 HD ZN 058776 NT .312-18 NL G5...

  • Page 23: Transmission Service Parts

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Transmission Service Parts Transmissions, Drive Belt, Clutch, Steering & Brake Wed Nov 10 15:33:10 UTC 2021...
  • Page 24 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Transmission Service Parts Item Part No. Name 604902 HG RTN CCW 604903 HG RTN SPRING 601941 FAN/PULLEY KIT 600975 GUARD, TRANS FILTER LS 600974 GUARD, TRANS FILTER RS 600976 HYDRAULIC OIL FILTER...

  • Page 25: Drive Belt & Clutch

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Drive Belt & Clutch Transmissions, Drive Belt, Clutch, Steering & Brake Wed Nov 10 15:33:11 UTC 2021...
  • Page 26 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Drive Belt & Clutch Item Part No. Name 601887 CB .375-16 X 2.75 STD ZN 016253 CB .312-18 X .75 FUL ZN 126203-1 CLUTCH ANCHOR 607761 PULLEY, ENG 4.118OP 712372 KEY 1/4 SQ X 0.66 LG(FS)

  • Page 27: Steering & Brake

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering & Brake Transmissions, Drive Belt, Clutch, Steering & Brake Wed Nov 10 15:33:12 UTC 2021...
  • Page 28 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering & Brake Item Part No. Name REFER TO "STEERING COVER ASSEMBLY" 058776 NT .312-18 NL G5 768523 FW 0.343SAE 016253 CB .312-18 X .75 FUL ZN 606575 CLIP, SAFETY 064014 CS .312-18X0.875HXG5...

  • Page 29: Steering Assembly (Multi-Page)

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering Assembly (Multi-Page) Transmissions, Drive Belt, Clutch, Steering & Brake Wed Nov 10 15:33:13 UTC 2021...
  • Page 30 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering Assembly (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:13 UTC 2021...
  • Page 31 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering Assembly (Multi-Page) Wed Nov 10 15:33:13 UTC 2021...
  • Page 32 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering Assembly (Multi-Page) Item Part No. Name 126362-1 BRAKE CRANK RIGHT 058776 NT .312-18 NL G5 604179 BRAKE LINK 607078 STEERING BUSHING 126360-1 STEERING BRACKET RIGHT 607077 STEERING BLOCK A 607076...
  • Page 33 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Steering Assembly (Multi-Page) 1. Torque to 11 ft-lbs. 2. Do not torque; the brake bell crank must pivot freely. 2. The steering arms include the grips. Wed Nov 10 15:33:14 UTC 2021...
  • Page 34 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Wheels & Tires This page intentionally left blank Wed Nov 10 15:33:14 UTC 2021...

  • Page 35: Wheels & Tires Wheels & Tires

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Wheels & Tires Wheels & Tires Wed Nov 10 15:33:15 UTC 2021...
  • Page 36 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Wheels & Tires Item Part No. Name 607813 TIR/WHL 20X12.00-10 BLK 061077 WHEEL NUT 607831 BEARING CAP 705954 CS .500-13X1.25 HX G5 ZN 712976 FW 0.531X1.38X.12 ZN 784223 BEARING 784603 SPACER REFER TO "FRONT WHEEL ASSEBMLY"...

  • Page 37: Front Wheel Assembly

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Front Wheel Assembly Wheels & Tires Wed Nov 10 15:33:16 UTC 2021...
  • Page 38 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Front Wheel Assembly Item Part No. Name 604691 FORK W/A 061101 NT .750-10 HX ZN NL GR B 025296 FW .760X1.63X0.08 ZN 041475 CS .750-10X9.50 HX G5 ZN 605035 TIR/WHL 13X6.50-6 BLK...

  • Page 39: Drive Wheel Breakdown

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Drive Wheel Breakdown Wheels & Tires Wed Nov 10 15:33:16 UTC 2021...
  • Page 40 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Drive Wheel Breakdown Item Part No. Name 607800 20X12.00-10 B4R BIG BITE TIRE 603737 WHL 10X8.50 4X4.0 BLK 019521 TIRE VALVE TR-412 GOODY Wed Nov 10 15:33:16 UTC 2021...

  • Page 41: Engine & Fuel System

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) Engine & Fuel System Wed Nov 10 15:33:17 UTC 2021...
  • Page 42 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:17 UTC 2021...
  • Page 43 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) Wed Nov 10 15:33:18 UTC 2021...
  • Page 44 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:18 UTC 2021...
  • Page 45 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) Wed Nov 10 15:33:18 UTC 2021...
  • Page 46 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine & Muffler (Multi-Page) Item Part No. Name ENGINE, KAW FR730V 604463 HOSE, OIL DRAIN 607854 MUFFLER 767954 FW 0.379X.82X.06 HD ZN 602580 CS .375-16X1.25HXG8ZYP85 029876 LW .312 INTEXT ZN 720516 CS M8-1.25X16HX FL10.9...

  • Page 47: Engine Service Parts - Fr730V

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine Service Parts - FR730V Engine & Fuel System Wed Nov 10 15:33:19 UTC 2021...
  • Page 48 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Engine Service Parts - FR730V Item Part No. Name 068478 FUEL FILTER - IN LINE 603059 AIR FILTER - MAIN 602581 ENGINE OIL FILTER 604369 O-RING 604350 VALVE, OIL DRAIN Wed Nov 10 15:33:19 UTC 2021...

  • Page 49: Fuel System

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fuel System Engine & Fuel System Wed Nov 10 15:33:20 UTC 2021...
  • Page 50 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fuel System Item Part No. Name 126202-1 YELLOW, TANK MOUNT 713198 SEAL 3/8x3/4 SOLD BY FT 608040 RUBBER STRIP 055939 CS .250-20X0.75 HX G5 ZN 768515 FW 0.281SAE 607745 FUEL TANK ASSY 607731 CAP - 2.25"...

  • Page 51: Fuel Tank Service Parts - 607745

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fuel Tank Service Parts - 607745 Engine & Fuel System Wed Nov 10 15:33:21 UTC 2021...
  • Page 52 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Fuel Tank Service Parts - 607745 Item Part No. Name 605126K SUCTION HOSE SVC KIT 604287K SVC KIT, VENT FITTING 604200K GROMMET SVC KIT Wed Nov 10 15:33:21 UTC 2021...

  • Page 53: Deck, Deck Belt, Blades & Deck Lift

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Service Deck Deck, Deck Belt, Blades & Deck Lift Wed Nov 10 15:33:22 UTC 2021...
  • Page 54 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Service Deck Item Part No. Name 555471 SVC. DECK DECAL 781419 DECAL, BELT ROUTING 604221 DECAL, DANGER / CHUTE 786277 DECAL, 60 DECK ID 604222 DECAL, DANGER / OBJECTS Comments for Page: Service Deck 1.

  • Page 55: Deck Pulleys & Spindles

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Pulleys & Spindles Deck, Deck Belt, Blades & Deck Lift Wed Nov 10 15:33:23 UTC 2021...
  • Page 56 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Pulleys & Spindles Item Part No. Name 781567 NT .500-13NLG5 125847-4 BELT GUIDE, 4.00" IDLER 607428 FW 0.531 X 0.90 X 0.134 605467 DUST SHIELD 605512 4" IDLER PULLEY 604194...

  • Page 57: Spindle Service Parts - 607418

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Spindle Service Parts - 607418 Deck, Deck Belt, Blades & Deck Lift Wed Nov 10 15:33:24 UTC 2021...
  • Page 58 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Spindle Service Parts - 607418 Item Part No. Name 783548 RING, BLADE SPINDLE RET 601827 BEARING, 6205 2RST C3 601830 SPACER, BLADE SPINDLE 607419 SVC, SPINDLE HOUSING 607416 AXEL BOLT 3/8-16 X 1.375...

  • Page 59: Deck Belt, Pulley Covers & Blades

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Belt, Pulley Covers & Blades Deck, Deck Belt, Blades & Deck Lift Wed Nov 10 15:33:25 UTC 2021...
  • Page 60 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Belt, Pulley Covers & Blades Item Part No. Name 607865 PULLEY COVER, RH 604324 CS .250-20 X .75 HX FLG 604711 DECK BELT 607866 PULLEY COVER, LH 607961 DISCHARGE CHUTE...
  • Page 61 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Belt, Pulley Covers & Blades This page intentionally left blank Wed Nov 10 15:33:25 UTC 2021...
  • Page 62 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Belt, Pulley Covers & Blades Item Part No. Name 781872 CS .625-11X1.250HXG5 781708 CS .500-13X4.25 HX G5 ZN 031997 ANTI-SCALP WHEEL 053199 NT .500-13JAMG5 Comments for Page: Deck Belt, Pulley Covers & Blades 1.

  • Page 63: Deck Lift & Mounting Hardware (Multi-Page)

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Wed Nov 10 15:33:26 UTC 2021...
  • Page 64 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:26 UTC 2021...
  • Page 65 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) Wed Nov 10 15:33:27 UTC 2021...
  • Page 66 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) This page intentionally left blank Wed Nov 10 15:33:27 UTC 2021...
  • Page 67 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) Wed Nov 10 15:33:27 UTC 2021...
  • Page 68 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Deck Lift & Mounting Hardware (Multi-Page) Item Part No. Name 771212 CB .312-18X 1.750 G5 086660 NT .375-16 G8 NL 767954 FW 0.379X.82X.06 HD ZN 605114 FW .41X.94X.25 UHMW 607970 PIVOT, DECK LIFT...

  • Page 69: Seat Seat

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Seat Seat Wed Nov 10 15:33:28 UTC 2021...
  • Page 70 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Seat Item Part No. Name 608028 SEAT, SK130 W/ RF WELD 604307 MOUNT, PUSH BUTTON 555767 SVC, SEAT PAN 768523 FW 0.343SAE 036236 CS .312-18X1.000HXG5 000331 WIRE TIE, SMALL/SHORT 086660 NT .375-16 G8 NL 767954 FW 0.379X.82X.06 HD ZN...

  • Page 71: Seat Service Parts - 608028

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Seat Service Parts - 608028 Seat Wed Nov 10 15:33:29 UTC 2021...
  • Page 72 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA Seat Service Parts - 608028 Item Part No. Name 608153 SVC, ARMREST KIT SK130 793315 SWITCH, SNAP MOUNT Wed Nov 10 15:33:29 UTC 2021...

  • Page 73: Quick List' Replacement Parts List

    60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List Wed Nov 10 15:33:31 UTC 2021...
  • Page 74 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List This page intentionally left blank Wed Nov 10 15:33:31 UTC 2021...
  • Page 75 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List Wed Nov 10 15:33:32 UTC 2021...
  • Page 76 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List This page intentionally left blank Wed Nov 10 15:33:32 UTC 2021...
  • Page 77 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List Wed Nov 10 15:33:33 UTC 2021...
  • Page 78 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List Item Part No. Name 603059 AIR FILTER - MAIN 602581 ENGINE OIL FILTER 068478 FUEL FILTER - IN LINE 604323 VAPOR SYSTEM FILTER 600976 HYDRAULIC OIL FILTER 607564 BLADE, 20.50"-L-F-CW...
  • Page 79 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List This page intentionally left blank Wed Nov 10 15:33:33 UTC 2021...
  • Page 80 60" Raptor XD Parts Manual - 939769 - HTRXDS060KAWFR730VA 'QUICK LIST' Replacement Parts List Item Part No. Name Comments for Part Num. 606951 EACH CASE CONTAINS 4 - 1 U.S. GALLON PLASTIC BOTTLES Wed Nov 10 15:33:33 UTC 2021...

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