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Hustler
Parts Manual
®
®
200 South Ridge Road
Hesston, Kansas
67062

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Table of Contents
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Summary of Contents for HUSTLER 67062

  • Page 1 Hustler Parts Manual ® ® 200 South Ridge Road Hesston, Kansas 67062...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
  • Page 3: Table Of Contents

    General Information Frame, Instrument Panel, Wire Harness & Engine Guard Frame Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Instrument Panel & Wire Harness Battery Transmissions, Drive Belt, Steering & Brake Transmissions Transmission Service Parts Drive Belt & Clutch Steering & Brake Steering Assembly (Multi-Page) Wheels &...
  • Page 4: General Information

    Use of this manual in conjunction with other Hustler ® mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail.
  • Page 5: Frame

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Frame This page intentionally left blank Fri Oct 09 06:48:27 UTC 2020...
  • Page 6 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Frame Frame, Instrument Panel, Wire Harness & Engine Guard Fri Oct 09 06:48:27 UTC 2020...
  • Page 7 DECAL, USA, F&D 601967 DECAL, ENGINE COMPART 602407 DECAL, HUSTLER ID 602041 DECAL, HOT Comments for Page: Frame 1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.
  • Page 8 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Frame, Instrument Panel, Wire Harness & Engine Guard Fri Oct 09 06:48:28 UTC 2020...
  • Page 9: Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page)

    NT .312-18NLG5 607861 FENDER LEFT 785139 DECAL, STEERING L.S. 605782 DECAL, LEVEL FUEL BLOWM 555694 SVC, COVER FRONT 608095 DECAL, HUSTLER 055939 CS .250-20X0.75 HX G5 ZN 768515 FW 0.281SAE 126380-1 FOOTREST 555759 SVC, FLOOR PAN 607868 PUSH IN RIVET...
  • Page 10 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Fri Oct 09 06:48:29 UTC 2020...
  • Page 11 Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Item Part No. Name 607905 LOGO BADGE Fri Oct 09 06:48:29 UTC 2020...
  • Page 12 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) Fri Oct 09 06:48:29 UTC 2020...
  • Page 13 Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Comments for Page: Fenders, Floor Pan, Footrest & Engine Guard (Multi-Page) 1. Part of the Steering Assembly. 2. The steering plates, front cover, floor pan and kick panel include the decals. Fri Oct 09 06:48:29 UTC 2020...
  • Page 14: Instrument Panel & Wire Harness

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Instrument Panel & Wire Harness Frame, Instrument Panel, Wire Harness & Engine Guard Fri Oct 09 06:48:30 UTC 2020...
  • Page 15 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Instrument Panel & Wire Harness Item Part No. Name 776476 SWITCH, PTO 6201-321 785808 KEY ASSEMBLY 769166 HOUR METER 045898 IGNITION SWITCH 555705 SVC, INSTRUMENT PANEL 607973 DECAL, INST PANEL 601097 CABLE, CHOKE 601098 CB 10-24 X .500 ZYNC...
  • Page 16: Battery

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Battery Frame, Instrument Panel, Wire Harness & Engine Guard Fri Oct 09 06:48:30 UTC 2020...
  • Page 17 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Battery Item Part No. Name 126384-1 BATTERY HOLD DOWN 033035 2.35" WEATHERSTRIP .12X.75 056077 CS .250-20X1.000HXG5 768515 FW 0.281SAE 601319 POS. BATTERY CABLE BOOT 024927 NT .250-20HXG5 607723 BATTERY, AGM 12V 9AMH 055947 CS .250-20X0.50 HX G5 ZN 126383-1...
  • Page 18: Transmissions, Drive Belt, Steering & Brake

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Transmissions Transmissions, Drive Belt, Steering & Brake Fri Oct 09 06:48:31 UTC 2020...
  • Page 19 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Transmissions Item Part No. Name 710087 CS .312-18X2.500HXG5 043067 CS .312-18X3.000HXG5 768523 FW 0.343SAE 607746 ZT2800, 20.69:1 TRANS 607747 ZT2800, 20.69:1 TRANS 608241 CS .375-16X2.250HXG8 712919 FW 0.406X1.00X.12 HD ZN 058776 NT .312-18NLG5 607944 SPRING, BRAKE BIAS...
  • Page 20: Transmission Service Parts

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Transmission Service Parts Transmissions, Drive Belt, Steering & Brake Fri Oct 09 06:48:32 UTC 2020...
  • Page 21 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Transmission Service Parts Item Part No. Name 604902 HG RTN CCW 604903 HG RTN SPRING 601941 FAN/PULLEY KIT 600975 GUARD, TRANS FILTER 600974 GUARD, TRANS FILTER 600976 HYDRAULIC OIL FILTER 601433 KIT, HUB 4 BOLT Comments for Part Num.
  • Page 22: Drive Belt & Clutch

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Drive Belt & Clutch Transmissions, Drive Belt, Steering & Brake Fri Oct 09 06:48:32 UTC 2020...
  • Page 23 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Drive Belt & Clutch Item Part No. Name 601887 CB .375-16 X 2.25 STD ZN 016253 CB .312-18X .750 FUL ZN 126203-1 CLUTCH ANCHOR 607761 PULLEY, ENG 4.118OP 712372 KEY 1/4 SQ X 0.66 LG(FS) 607827 BUSHING, CLUTCH 016832...
  • Page 24: Steering & Brake

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering & Brake Transmissions, Drive Belt, Steering & Brake Fri Oct 09 06:48:33 UTC 2020...
  • Page 25 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering & Brake Item Part No. Name REFER TO "STEERING ASSEMBLY" 058776 NT .312-18NLG5 768523 FW 0.343SAE 029710 CS .312-18X .750 HXFLK 126365-1 MOUNTING BRKT BRAKE CABL 606575 CLIP, SAFETY 016253 CB .312-18X .750 FUL ZN 064014 CS .312-18X0.875HXG5...
  • Page 26: Steering Assembly (Multi-Page)

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering Assembly (Multi-Page) Transmissions, Drive Belt, Steering & Brake Fri Oct 09 06:48:34 UTC 2020...
  • Page 27 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering Assembly (Multi-Page) Item Part No. Name 126362-1 BRAKE CRANK RIGHT 058776 NT .312-18NLG5 604179 BRAKE LINK 607078 STEERING BUSHING 126360-1 STEERING BRACKET RIGHT 607077 STEERING BLOCK A 607076 STEERING BLOCK B 607957-4 STEERING LEVER W/A 607069...
  • Page 28 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering Assembly (Multi-Page) Fri Oct 09 06:48:34 UTC 2020...
  • Page 29 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Steering Assembly (Multi-Page) Comments for Page: Steering Assembly (Multi-Page) 1. Torque to 11 ft-lbs. 2. Do not torque; the brake bell crank must pivot freely. 2. The steering arms include the grips. Fri Oct 09 06:48:34 UTC 2020...
  • Page 30: Wheels & Tires Wheels & Tires

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Wheels & Tires Wheels & Tires Fri Oct 09 06:48:35 UTC 2020...
  • Page 31 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Wheels & Tires Item Part No. Name 607813 TIR/WHL 20X12.00-10 BLK 061077 WHEEL NUT 607831 BEARING CAP 705954 CS .500-13X1.25 HX G5 ZN 712976 FW 0.531X1.38X.12 ZN 784223 BEARING 784603 SPACER REFER TO "FRONT WHEEL ASSEBMLY"...
  • Page 32: Front Wheel Assembly

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Front Wheel Assembly Wheels & Tires Fri Oct 09 06:48:36 UTC 2020...
  • Page 33 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Front Wheel Assembly Item Part No. Name 604691 FORK W/A 061101 NT .750-10 HX ZN NL GR B 025296 FW .760X1.63X0.08 ZN 041475 CS .750-10X9.50 HX G5 ZN 605035 TIR/WHL 13X6.50-6 BLK 604845 BEARING, WHEEL SEALED 019521...
  • Page 34: Drive Wheel Breakdown

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Drive Wheel Breakdown Wheels & Tires Fri Oct 09 06:48:37 UTC 2020...
  • Page 35 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Drive Wheel Breakdown Item Part No. Name 607800 TIR 20X12.00-10 B4R BGBT 603737 WHL 10X8.50 4X4.0 BLK 019521 TIRE VALVE TR-412 GOODY Fri Oct 09 06:48:37 UTC 2020...
  • Page 36: Engine, Clutch & Fuel System

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) Engine, Clutch & Fuel System Fri Oct 09 06:48:37 UTC 2020...
  • Page 37 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) Item Part No. Name ENGINE, KAW FR691V 604463 HOSE, OIL DRAIN 607854 MUFFLER 767954 FW 0.379X.82X.06 HD ZN 602580 CS .375-16X1.25HXG8ZYP85 029876 LW .312 INTEXT ZN 720516 CS M8-1.25X16HX FL10.9 606445 STARTER SOLENOID...
  • Page 38 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) Fri Oct 09 06:48:37 UTC 2020...
  • Page 39 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) This page intentionally left blank Fri Oct 09 06:48:37 UTC 2020...
  • Page 40 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) Fri Oct 09 06:48:38 UTC 2020...
  • Page 41 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine & Muffler (Multi-Page) Comments for Page: Engine & Muffler (Multi-Page) 1. Supplied with the engine. 2. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 3.
  • Page 42: Engine Service Parts

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine Service Parts Engine, Clutch & Fuel System Fri Oct 09 06:48:38 UTC 2020...
  • Page 43 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Engine Service Parts Item Part No. Name 068478 FUEL FILTER - IN LINE 603059 AIR FILTER - MAIN 602581 ENGINE OIL FILTER 604369 O-RING 604350 VALVE, OIL DRAIN Fri Oct 09 06:48:38 UTC 2020...
  • Page 44: Fuel System

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fuel System Engine, Clutch & Fuel System Fri Oct 09 06:48:39 UTC 2020...
  • Page 45 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fuel System Item Part No. Name 126202-1 YELLOW, TANK MOUNT 713198 SEAL 3/8x3/4 SOLD BY FT 608040 RUBBER STRIP 055939 CS .250-20X0.75 HX G5 ZN 768515 FW 0.281SAE 607745 FUEL TANK ASSY 607731 CAP - 2.25"...
  • Page 46: Fuel Tank Service Parts

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fuel Tank Service Parts Engine, Clutch & Fuel System Fri Oct 09 06:48:39 UTC 2020...
  • Page 47 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Fuel Tank Service Parts Item Part No. Name 605126K SVC KIT, SUCTION HOSE 604287K SVC KIT, VENT FITTING 604200K SVC KIT, GROMMET Fri Oct 09 06:48:39 UTC 2020...
  • Page 48: Deck, Deck Belt, Blades & Deck Lift

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Service Deck Deck, Deck Belt, Blades & Deck Lift Fri Oct 09 06:48:40 UTC 2020...
  • Page 49 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Service Deck Item Part No. Name 555467 54" SERVICE DECK 781419 DECAL, BELT ROUTING 604221 DECAL, DANGER / CHUTE 799171 DECAL, Z 54" Deck ID 604222 DECAL, DANGER / OBJECTS Comments for Page: Service Deck 1.
  • Page 50: Deck Pulleys & Spindles

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Pulleys & Spindles Deck, Deck Belt, Blades & Deck Lift Fri Oct 09 06:48:41 UTC 2020...
  • Page 51 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Pulleys & Spindles Item Part No. Name 781567 NT .500-13NLG5 125847-4 BELT GUIDE, 4.00" IDLER 607428 FW 0.531 X 0.90 X 0.134 605467 DUST SHIELD 605512 4" IDLER PULLEY 604194 SLED, IDLER 604110 ANCHOR, SPRING TENSIONER...
  • Page 52: Spindle Service Parts - 607418

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Spindle Service Parts - 607418 Deck, Deck Belt, Blades & Deck Lift Fri Oct 09 06:48:42 UTC 2020...
  • Page 53 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Spindle Service Parts - 607418 Item Part No. Name 783548 RING, BLADE SPINDLE RET 601827 BEARING, 6205 2RST C3 601830 SPACER, BLADE SPINDLE 607419 SVC, SPINDLE HOUSING 607416 AXEL BOLT 3/8-16 X 1.375 601829 SHAFT, BLADE SPINDLE Fri Oct 09 06:48:42 UTC 2020...
  • Page 54: Deck Belt, Pulley Covers & Blades

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Belt, Pulley Covers & Blades Deck, Deck Belt, Blades & Deck Lift Fri Oct 09 06:48:43 UTC 2020...
  • Page 55 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Belt, Pulley Covers & Blades Item Part No. Name 607865 PULLEY COVER, RH 607866 PULLEY COVER, LH 604324 CS .250-20 X .75 HX FLG 784249 DECK BELT 607961 DISCHARGE CHUTE 607981 SPRING, TORSION 607991...
  • Page 56 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Belt, Pulley Covers & Blades 1. Torque to 118 ft-lbs. 2. Torque to 2–5 ft-lbs on these 4 self-tapping screws. 3. Torque to 3–6 ft-lbs. Fri Oct 09 06:48:43 UTC 2020...
  • Page 57: Deck Lift & Mounting Hardware (Multi-Page)

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) This page intentionally left blank Fri Oct 09 06:48:43 UTC 2020...
  • Page 58 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) Deck, Deck Belt, Blades & Deck Lift Fri Oct 09 06:48:44 UTC 2020...
  • Page 59 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) Item Part No. Name 771212 CB .312-18X 1.750 G5 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 605114 FW .41X.94X.25 UHMW 607970 PIVOT, DECK LIFT 126389-1 DECK LIFT W/A REAR 607912...
  • Page 60 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) Fri Oct 09 06:48:44 UTC 2020...
  • Page 61 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) This page intentionally left blank Fri Oct 09 06:48:44 UTC 2020...
  • Page 62 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) Fri Oct 09 06:48:44 UTC 2020...
  • Page 63 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Deck Lift & Mounting Hardware (Multi-Page) Comments for Page: Deck Lift & Mounting Hardware (Multi-Page) 1. The top deck lift bracket includes the decal. Fri Oct 09 06:48:44 UTC 2020...
  • Page 64: Seat Seat

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Seat Seat Fri Oct 09 06:48:45 UTC 2020...
  • Page 65 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Seat Item Part No. Name 608028 SEAT, SK130 W/ RF WELD 604307 MOUNT, PUSH BUTTON 555767 SVC, SEAT PAN 768523 FW 0.343SAE 036236 CS .312-18X1.000HXG5 000331 WIRE TIE, SMALL/SHORT 086660 NT .375-16NLG8 767954 FW 0.379X.82X.06 HD ZN 607838...
  • Page 66: Seat Service Parts

    54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Seat Service Parts Seat Fri Oct 09 06:48:46 UTC 2020...
  • Page 67 54" Raptor XD Parts Manual - 939751EX - HTRXDS054KAWFR691VE Seat Service Parts Item Part No. Name 608153 SVC, ARMREST KIT SK130 793315 SWITCH, SNAP MOUNT Fri Oct 09 06:48:46 UTC 2020...

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