Piston, Cylinder; Cylinder Head; Primary Drive, Clutch - KTM S5-E Repair Manual

„12 o'clock"
16
„6 o'clock"
1
1

5.7 Piston, cylinder

– Oil the piston pin bearing and insert it into the conrod eye.
– Mount piston, piston pin and piston pin locking devices.
!
– W ,
HEN MOUNTING THE PISTON
(
THE PISTON FACE BACKWARDS DIRECTION OF THE INTAKE CHANNEL
– M
OUNT THE PISTON PIN LOCKING DEVICES IN A
( ).
ON SEE ILLUSTRATION
– Mount a new cylinder base gasket.
– Position the piston on the wooden fork, oil it and align the piston rings.
– Slide the cylinder over the piston and remove the wooden fork.

5.8 Cylinder head

– Put on a new cylinder head gasket and mount the cylinder head.
– Mount the 4 nuts of the cylinder head and tighten with 10 Nm (7.5 ft.lb.).
– Twist in and tighten the spark plug.
N : A S5-E,
OTE T THE ENGINE THE HIGH HEXAGON NUT MUST BE MOUNTED TO THE STUD ON
.
THE RIGHT FRONT SIDE

5.9 Primary drive, clutch

– Degrease the countershaft cone and slide the primary gear onto the countershaft.
– Mount washer and hexagon nut.
– Hold the primary gear with the holding wrench and tighten the hexagon nut
with 35 Nm (25 ft.lb.).
1
– Slide two washers onto the crankshaft.
– Oil the bushing in the clutch drum and mount the clutch drum.
CAUTION
MAKE SURE THAT THE PISTON RING LOCKING DEVICES IN
).
„6 ' " „12
O CLOCK OR
!
' " -
O CLOCK POSITI