Preassembling Of Kickstarter Shaft; Centrifugal Clutch, Primary Drive; Exchanging The Clutch Shoes - KTM S5-E Repair Manual

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4.8.1 Preassembling the kickstarter shaft
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– Mount the kickstarter shaft
(use protective jaws).
– Mount the kickstarter gear
wards.
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– Mount disk
– Slide disk
– Oil o-ring
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4.9 Centrifugal clutch, primary drive

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C
LUTCH HUB
Check the locking devices of the chain joints
C
LUTCH SHOES
Check the thickness of the clutch linings. Check the clutch shoe bolts
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C
LUTCH DRUM
Check the running surface
Check the primary gear
Check the bronze bushing
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4.10 Exchanging the clutch shoes

– Unhook the two clutch springs
– Remove the locking devices
– Take the clutch shoes off the clutch hub.
– Slightly grease the bolts of the chain joints and use them to fix the new clutch
shoes in their position.
N : T
OTE HE TWO LOCKING DEVICES OF THE CHAIN JOINTS MUST BE MOUNTED IN SUCH A WAY
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THAT THE OPEN SIDE FACES OUTWARDS
– Hook the two clutch springs onto the bolts of the clutch shoes.
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in a vise with the teeth of the ratchet gear down
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with the teeth for the ratchtet gear showing down-
bk bl
and circlip with the sharp edge facing up.
bm
onto the kickstarter shaft.
bn
and mount it into the groove of the kickstarter shaft.
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of the clutch drum for grooves and signs of wear.
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for breakage and signs of wear.
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for grooves and signs of wear.
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and take off both chain joints.
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for tight fit.
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for tight fit.
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