Kickstarter - KTM S5-E Repair Manual

1
2
6
– Degrease cone and thread of the crankshaft and slide the washer
crankshaft.
– Apply Loctite 242 to the crankshaft thread.
9
– Mount clutch hub, washer and hexagon nut.
– Hold the clutch hub with the holding wrench and tighten the nut with approxi-
mately 35 Nm (25 ft.lb.).
– Slide the washer
– Fix the new clutch cover gasket in its position with a small quantity of grease
and mount the clutch cover with screws.
– Tighten the screws with 8 Nm (6 ft.lb.).

5.10 Kickstarter

– Slide the kickstarter spring onto the kickstarter shaft and hook the end of the
kickstarter spring into the recess in the clutch cover
– Mount the plastic cap in such a way that the recess
end of the kickstarter spring.
3
– Slide the kickstarter onto the kickstarter shaft and tighten screw
– Hook the kickstarter onto the kickstarter spring
approximately 3/4 of a full turn clockwise. Hold the kickstarter in this position
(see illustration).
– Fasten the kickstarter stop with screw
to the stop.
5
4
1
onto the countershaft.
6
and release the kickstarter all the way
2
onto the
2
.
3
is located above the other
4
.
5
and rotate the kickstarter
17