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Cat. no. 101SID6*
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NSTALLATION
Release 1.4, November 2015
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AMATRONIC
17 Hartom St., PO Box 45029, Jerusalem 9777517, Israel
Tel: +972-2-588-8222
Email:
info@gamatronic.co.il
REMIUM
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Fax: +972-2-582-8875
Website:
www.gamatronic.com
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2MUM-PP/37
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Table of Contents
Related Manuals for Gamatronic POWER+ PREMIUM 60
Summary of Contents for Gamatronic POWER+ PREMIUM 60
- Page 1 OWER REMIUM Cat. no. 101SID6* NSTALLATION UIDE Release 1.4, November 2015 AMATRONIC LECTRONIC NDUSTRIES 17 Hartom St., PO Box 45029, Jerusalem 9777517, Israel Tel: +972-2-588-8222 Fax: +972-2-582-8875 Email: info@gamatronic.co.il Website: www.gamatronic.com 2MUM-PP/37...
- Page 2 Gamatronic is not responsible for any damage to the product due to unauthorized repair work, misuse or abuse of the product, or force majeure. If the product is delivered without batteries, Gamatronic is not responsible for any damage or malfunction due to incorrect wiring of the batteries.
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Page 3: Table Of Contents
3.5 Initial startup of the system ....................30 3.6 Initial configuration ......................31 3.6.1 Continuing first-time start-up process ..............35 3.6.2 Define the IP Address of Power+ Premium 60 ............. 36 3.7 Testing ..........................37 3.7.1 Blackout Test ......................37 3.7.2 Test Under Load .................... - Page 4 Figure 15: Ensure sufficient free space at front and rear of the UPS ......... 16 Figure 16: Wrong way to connect Power+ Premium 60 with a four-pole switch ...... 19 Figure 17: Acceptable connection for grounded generator and 4-pole switch ......20 Figure 18: Preferred generator (neutralized) and connection (3-pole) ........
- Page 5 AMATRONIC LECTRONIC NDUSTRIES Figure 41: Turning off a module ..................... 44 Figure 42: Turning on a module ...................... 45 Figure 43: Verifying status of added module ................45 Figure 44: Status > Modules > Output ................... 46 Figure 45: Turning off a module ..................... 47 Figure 46: "Status >...
- Page 6 AMATRONIC LECTRONIC NDUSTRIES This page left blank deliberately. P+ PREMIUM 60, Installation Guide, rel. 1.4...
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Page 7: Safety Considerations
AMATRONIC LECTRONIC NDUSTRIES AFETY ONSIDERATIONS The PowerPlus Premium 60 UPS is designed for industrial applications and harsh environments. Nevertheless the Premium 60 is a sophisticated power system and should be handled with appropriate care, according to the following guidelines. WARNING! HIGH TOUCH CURRENT! (HIGH LEAKAGE CURRENT!) EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY. -
Page 8: Don'ts
AMATRONIC LECTRONIC NDUSTRIES Don’ts • Do not open the cover of the UPS or the battery cabinets under any circumstances. All UPS panels and doors should be closed. • Do not insert any objects through the ventilation holes. • Do not put objects on the UPS. •... - Page 9 AMATRONIC LECTRONIC NDUSTRIES CAUTION – GROUND CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY Connect the UPS to ground before connecting it to the ac supply. CAUTION - WARNING - RISK OF ELECTRIC SHOCK! DO NOT REMOVE COVER! Do not remove the UPS cover. There are no user serviceable parts inside. Refer servicing to qualified service personnel.
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Page 10: Introduction To The Premium
This document contains instructions for the set-up, installation, and first-time operation of the Power+ Premium 60 UPS system. Before performing the installation it is recommended that you browse the Power+ Premium 60 User Guide to obtain a basic familiarity with the system and the user interface. Power+ Premium 60... -
Page 11: Premium 60 Dimensions
AMATRONIC LECTRONIC NDUSTRIES Premium 60 dimensions Figure 2: Dimensions of the Premium 60 Figure 3: Battery cabinet P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 12: For Installation In An 19" Cabinet
AMATRONIC LECTRONIC NDUSTRIES For installation in an 19” cabinet 2.2.1 Removing the side panels In order for the Premium 60 UPS to fit in a 19” cabinet, the side panels of the UPS must be removed. At the rear of the UPS there are four catches holding the side panels of the UPS in place. Move the catches to a vertical position. -
Page 13: The Ups's Wheels
AMATRONIC LECTRONIC NDUSTRIES The UPS’s wheels If the UPS is being installed in a 19” cabinet, the UPS’s wheels do not necessarily have to be removed. This depends on the height of the 19” cabinet. If necessary, the UPS’s “roof” can also be removed. If the user intends to seat the UPS on top of the battery cabinet, the UPS’s wheels must be removed. -
Page 14: Figure 7: The Static Switch Circuit Board
AMATRONIC LECTRONIC NDUSTRIES You will see a large green circuit board which is the static switch (see Figure 7). The static switch circuit board is attached to a large, black, horizontal metal plate. There are two cables – a flat cable and a round cable –... -
Page 15: Figure 8: Left Side Screw Holding Static Switch Plate In Place
AMATRONIC LECTRONIC NDUSTRIES In the front left corner of the plate holding the static switch board there is a screw holding the plate in place (Figure 8). Remove that screw. In the front right-side corner of the metal plate is a similar screw (Figure 9). Remove it. Figure 8: Left side screw holding static switch plate in place Figure 9: Right-side screw holding static switch plate in place P+ PREMIUM 60, Installation Guide, rel. -
Page 16: Figure 10: Push The Plate In To Expose 4 Nuts And Bolts
AMATRONIC LECTRONIC NDUSTRIES The metal plate can now be pushed inwards for about 2 cm (3/4 inch), uncovering 2 nuts and bolts on the left and 2 on the right (Figure 10). These are 2 of the 4 bolts holding each wheel in place. Each front wheel is attached by 4 bolts. -
Page 17: Figure 12: Two Bolts Are Located Under The Metal Panel
AMATRONIC LECTRONIC NDUSTRIES Figure 12: Two bolts are located under the metal panel Each of the two rear wheels are also held in place by four bolts. These bolts are not covered by the metal plate. Figure 13 shows the approximate location of the bolts, although they cannot be seen in this picture. - Page 18 AMATRONIC LECTRONIC NDUSTRIES Restore the metal panel on which the static switch PCB sits, to its original position , and reinsert the screws that you removed in steps 4 and 5 above. 10. Reattach the bottom front panel of the UPS, which you removed at the start of this procedure. (If you disconnected the cables from the bottom front panel at the start of this exercise, you must reconnect them first.) P+ PREMIUM 60, Installation Guide, rel.
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Page 19: Installation
S i t e P r e p a r a t i o n – E l e c t r i c a l Check circuit breakers on electrical boards Meet local code and Gamatronic 3.3.3 Step 1... - Page 20 AMATRONIC LECTRONIC NDUSTRIES 3-3 Config.: Phase-to-Phase: 3x400 Vac, -22 % / +15 % Verify ac input voltages 3.3.3 Step 3 Phase-to-Neutral: 230 Vac, -22 % / +15 % Verify the voltage between neutral and ground 0–2 Vac 3.3.3 Step 4 Verify dc voltage at battery cabinet switch.
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Page 21: Connection Diagram
AMATRONIC LECTRONIC NDUSTRIES LEASE SKETCH ON THE FOLLOWING PAGE A DIAGRAM OF YOUR SYSTEM CONNECTIONS INCLUDE A FORMAL CONNECTION SCHEMATIC WHEN SENDING THE CHECKLIST TO AMATRONIC Connection diagram 14: Connection diagram (for completion by the customer) Figure P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 22: Installation Procedure
Perform the following inspection immediately after unpacking the Power+ Premium 60. Inspect the Power+ Premium 60 from all sides and ensure that there is no visible damage to any portion of the housings or covers. If any damage is found, contact your distributor immediately. -
Page 23: Site Preparation - Electrical
Site preparation – electrical Perform the following procedure before connecting any external cables to Power+ Premium 60. Verify that circuit breakers on the electrical board that supplies Power+ Premium 60 are compliant with local and national codes and Gamatronic system specifications. -
Page 24: Cabling
AMATRONIC LECTRONIC NDUSTRIES 3.3.4 Cabling 3.3.4.1 NEUTRAL LINE During both installation and operation of the Power +, a neutral line must always be connected to the UPS. This neutral line must be connected at all times while the UPS is working and should not be disconnected at any time. -
Page 25: Figure 16: Wrong Way To Connect Power+ Premium 60 With A Four-Pole Switch
AMATRONIC LECTRONIC NDUSTRIES Figure 16: Wrong way to connect Power+ Premium 60 with a four-pole switch P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 26: Figure 17: Acceptable Connection For Grounded Generator And 4-Pole Switch
AMATRONIC LECTRONIC NDUSTRIES Figure 17: Acceptable connection for grounded generator and 4-pole switch P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 27: Figure 18: Preferred Generator (Neutralized) And Connection (3-Pole)
AMATRONIC LECTRONIC NDUSTRIES Figure 18: Preferred generator (neutralized) and connection (3-pole) WARNING! RISK OF ELECTRICAL SHOCK OR INJURY! INSTALLATION TO BE PERFORMED BY QUALIFIED TECHNICIAN ONLY! BE SURE TO USE CABLING WITH A CROSS-SECTIONAL AREA SUFFICIENT FOR MAXIMUM POSSIBLE CURRENT WHEN CONNECTING BETWEEN THE AC MAINS AND THE UPS, AND BETWEEN THE UPS AND THE LOADS. -
Page 28: Connecting The Ups
AMATRONIC LECTRONIC NDUSTRIES 3.3.5 Connecting the UPS Figure 19 illustrates the UPS’s main input and output terminals. The terminals are located at the bottom of the UPS’s rear panel. Figure 19: Main input and output terminals Connect the rectifier ac input, bypass ac input, and output cables. Use a torque wrench to tighten the terminals to 270 lbs/inch. -
Page 29: Connection Diagram For Standard 3-3 Configuration
AMATRONIC LECTRONIC NDUSTRIES 3.3.6 Connection diagram for standard 3-3 configuration Figure 20: Connection diagram for standard 3-3 configuration P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 30: Figure 21: Connection Diagram For 3-3 Config. W/ Input Isol. Transformer
AMATRONIC LECTRONIC NDUSTRIES Figure 21: Connection diagram for 3-3 config. w/ input isol. transformer P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 31: Table 2: Maximum Rectifier And Bypass Input Current
AMATRONIC LECTRONIC NDUSTRIES Table 2: Maximum rectifier and bypass input current Maximum Maximum bypass rectifier input model input current (amps) current (amps) 3 x 27 3 x 26 3 x 54 3 x 52 3 x 81 3 x 78 3 x 108 3 x 104 Table 3: Ac switch and circuit breaker recommendations... -
Page 32: Battery
Battery 3.3.7.1 BATTERY OVERVIEW The Power+ Premium 60 battery bank is used as a backup in the event that the utility ac input fails. Batteries are charged by the rectifier, which supplies both the inverter and the battery charger. •... -
Page 33: Figure 22: Internal Wiring Diagram Of Gamatronic's Battery Cabinet
AMATRONIC LECTRONIC NDUSTRIES Figure 22: Internal wiring diagram of Gamatronic’s battery cabinet P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 34: Special Terminal Connections
Figure 23, Figure 24, and Figure 25 show the location of the input and output dry contacts. The dry contacts can be set up and configured at any time. Refer to the Power+ Premium 60 User Guide for detailed instructions on setup and configuration of the dry contacts. -
Page 35: Emergency Power-Off
Emergency power-off An external Emergency Power-Off (EPO) switch can be installed by the customer to enable immediate shutdown of the UPS’s output. After being shut down by the EPO function the Power+ Premium 60 must be restarted as described below. -
Page 36: Initial Startup Of The System
AMATRONIC LECTRONIC NDUSTRIES Initial startup of the system Initial startup refers to applying power to the UPS for the first time. Before initial startup of the system, make sure that no loads are connected to the UPS output. If a maintenance bypass switch is installed, make sure it is OFF (not conducting). -
Page 37: Initial Configuration
NDUSTRIES Initial configuration On the initial startup of the Power+ Premium 60, a series of configuration screens are presented on the display panel. Through these screens you supply the Power+ Premium 60 with required, basic configuration information to enable initial operation of the Power+ Premium 60. -
Page 38: Figure 28: Initial Config. Wizard: Set Number Of Modules
Figure 28: Initial config. wizard: set number of modules You are now asked to tell the Power+ Premium 60 the number of external battery cabinets (or internal battery compartments) currently connected to the UPS. Choose either 1, 2, or 3, then press "Next". -
Page 39: Figure 29: Initial Config. Wizard: Number Of Battery Cabinets Or Battery Compartments
AMATRONIC LECTRONIC NDUSTRIES Figure 29: Initial config. wizard: number of battery cabinets or battery compartments Indicate the ampere/hours (Ah) rating of the batteries being used, then press "Next". (This capacity figure is used by the UPS when in battery mode to calculate the amount of backup time remaining.) If you are not sure of the batteries’... -
Page 40: Figure 31: Initial Config. Wizard: Set Time Zone
AMATRONIC LECTRONIC NDUSTRIES Choose the appropriate time zone, then press "Next". Figure 31: Initial config. wizard: set time zone Press "Finish" to exit the wizard. Figure 32: Finish configuration wizard Continue with section 3.6.1 below. P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 41: Continuing First-Time Start-Up Process
Figure 33: The "alarms" icon indicates alarm conditions Perform a brief battery test to verify that the Power+ Premium 60 is ready and able to operate in battery mode when needed. To perform a battery test, from the main menu choose: "Operation >... -
Page 42: Define The Ip Address Of Power+ Premium 60
This procedure assigns an IP address to the Power+ Premium 60. Assigning an IP address enables you, the user, to remotely monitor and control the Power+ Premium 60 over an IP network. If you do not intend to remotely monitor the Power+ Premium 60 this step can be skipped. If you decide later to implement remote monitoring, you can perform this process at that time. -
Page 43: Testing
3.7.1 Blackout Test This test is designed to verify the operation of Power+ Premium 60 in the event of a blackout, when no ac power is supplied to the UPS. Turn all ac input to the system OFF (turn OFF the ac input switches to both Bypass and Rectifier). -
Page 44: Inserting And Removing Power Modules
AMATRONIC LECTRONIC NDUSTRIES NSERTING AND REMOVING POWER MODULES This chapter discusses the physical insertion and addition of modules to the system, the physical removal of power modules from the system, and the related changes to the system configuration. There are four basic operations that can be performed in this respect: •... -
Page 45: Physical Insertion Of A Ups Module
AMATRONIC LECTRONIC NDUSTRIES Remove the side panels one at a time. To remove the side panel, push the panel forward about 3 cm, then lift it up and away from the UPS. You may have to jiggle it slightly to free it from the UPS. The physical insertion and removal of modules is quite simple;... -
Page 46: Physical Removal Of A Ups Module
AMATRONIC LECTRONIC NDUSTRIES Figure 36: Front panel of the UPS module Physical removal of a UPS module Loosen the two screws that secure the module to the UPS frame – one screw on each side of the module face. Grip the module by the handle on the front face of the module and pull the module out, gently but firmly. -
Page 47: Replacement Of A Module In An Installed System
AMATRONIC LECTRONIC NDUSTRIES Replacement of a module in an installed system To replace a module in an operational system: From the system main menu, choose "Operation > Turn on/off > Modules off". On the screen, choose the module to be replaced. The modules are numbered from bottom to top. The outline of the module you choose becomes highlighted. -
Page 48: Figure 39: Verifying Status Of Replacement Module
AMATRONIC LECTRONIC NDUSTRIES Figure 36). Grip the module by the handle on the front face of the module and, gently but firmly, pull the module all the way out. Slide the replacement module into place. Secure the module by hand-tightening the two screws, one on each side of the front panel. -
Page 49: Figure 40: Status > Modules > Output
AMATRONIC LECTRONIC NDUSTRIES Figure 40: Status > Modules > Output If the output voltage of one or more phases is not within 2 % of the system nominal output voltage, then: 12.1 Navigate to "Setup > Modules > Ac output voltage adjustment". 12.2 Select the replacement module, and adjust the problematic phases up or down as required. -
Page 50: Addition Of A Module In An Installed System
AMATRONIC LECTRONIC NDUSTRIES Addition of a module in an installed system To add a module to an operational system: First, you must verify that the shelf where the module is to be added is "OFF". To switch off (power down) the shelf: From the system main menu, choose "Operation >... -
Page 51: Figure 42: Turning On A Module
AMATRONIC LECTRONIC NDUSTRIES Figure 42: Turning on a module To verify that the new module is operating normally, navigate to the module status screen ("Main screen > Status > Modules"), press on the icon of the module that was just switched on, and verify that the status is "ON"... -
Page 52: Figure 44: Status > Modules > Output
2% of the system nominal value. The Power+ Premium 60 controller must be informed that a new module has been added to the system. On the LCD control panel, from the main menu navigate to "Setup >... -
Page 53: Removing A Module From An Installed System
AMATRONIC LECTRONIC NDUSTRIES Removing a module from an installed system To remove a module in an operational system: From the system main menu, choose "Operation > Turn on/off > Modules off". On the screen, choose the module to be replaced. The modules are numbered from bottom to top. The outline of the module you choose becomes highlighted. - Page 54 Grip the module by the handle on the front face of the module and pull the module out, gently but firmly. The Power+ Premium 60 controller must be informed that a module has been removed from the system. On the LCD control panel, from the main menu navigate to "Setup >...
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Page 55: Installing The Lcd Screen
AMATRONIC LECTRONIC NDUSTRIES NSTALLING THE SCREEN When installed, the LCD screen is located in the front top of the UPS (see Figure 1). To protect the LCD screen from damage, it does not arrive installed. The LCD screen comes in its own box. Open the box, remove the screen from the box, and remove the mounting apparatus Figure 47: Remove the mounting block Loosen the nut on the rear of the mounting block (without removing the nut) so that the nut can get... -
Page 56: Figure 50: Attach The Screen To The Receiver On The Top Front Of The Ups
LECTRONIC NDUSTRIES Slip the LCD screen’s mounting block into the receiver on the top front of the Power+ Premium 60. You will need to hold open the catch on the receiver while doing this. Figure 50: Attach the screen to the receiver on the top front of the UPS There is a cable on the top front of the UPS which supplies power and communication to the LCD screen. -
Page 57: Circuit Breaker Selectivity
AMATRONIC LECTRONIC NDUSTRIES IRCUIT BREAKER SELECTIVITY When discussing power distribution, "discrimination" (also referred to as selectivity) is the selection and arrangement of circuit breakers such that in the event of a short circuit or overload in the line, the circuit breaker closest to the short will be tripped and the upstream circuit breakers will remain unaffected. - Page 58 NDUSTRIES Based on the principles explained above, in order to protect the UPS's bypass contactor and also the main input of the UPS, for all scenarios including short circuit, Gamatronic recommends the following: • The circuit breaker that feeds the bypass input line and the circuit breaker feeding the main input of UPS shall have no magnetic protection delay, or a maximum magnetic protection delay of 50 msec.
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Page 59: Using A Maintenance Bypass Switch
AMATRONIC LECTRONIC NDUSTRIES SING A MAINTENANCE BYPASS SWITCH An external maintenance bypass switch can be connected to the UPS. Putting the UPS into maintenance bypass mode When present, an external maintenance bypass switch allows the UPS to be manually shut down for servicing without affecting the loads. -
Page 60: Remote Monitoring Panel ( Option )
AMATRONIC LECTRONIC NDUSTRIES EMOTE MONITORING PANEL OPTION The remote monitoring panel (Figure 53) enables you to monitor the UPS from a distance. It can be located a maximum distance of 50 m from the UPS. The remote monitoring is connected directly to the UPS with a 4-wire cable via the D9-type Alarm connector on the rear of the controller (Figure 54). -
Page 61: Figure 54: Connecting The Remote Monitoring Panel
AMATRONIC LECTRONIC NDUSTRIES Figure 54: Connecting the remote monitoring panel P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 62: Related Products 9.1 G4
(*) Not all operating systems supported. (**) Auto-wake-up requires "wake-on-LAN" BIOS feature on target computers. Not all operating systems supported. Note: G4 requires disconnection of the Power+ Premium 60 internal network card. Consult your vendor before ordering. P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 63: G-Eye
(*) Not all operating systems supported. (**) Auto-wake-up requires "wake-on_LAN" BIOS feature on target computers. Not all operating systems supported. Note: G-Eye requires disconnection of the Power+ Premium 60 internal network card. Consult your vendor before ordering. P+ PREMIUM 60, Installation Guide, rel. 1.4... -
Page 64: Preventive Maintenance
Without a written agreement, Gamatronic is under no obligation to provide service after expiration of the initial warrantee period. Gamatronic will not be responsible for maintenance or changes to the UPS that are performed by an agent without written authorization from Gamatronic. -
Page 65: Power + Premium 60 Specifications
AMATRONIC LECTRONIC NDUSTRIES 12. P OWER REMIUM SPECIFICATIONS Table 6: System technical specifications 15 kW 30 kW 45 kW 60 kW REMIUM ODEL Architecture Topology True online battery, double conversion, VFI Construction Modular parallel hot-plugged modules Operation Continuous Input Nominal voltage (Vac) 3×400 (4 wires + Gnd) Voltage range (%) –22 / +15... -
Page 66: Table 7: Controller Specifications
AMATRONIC LECTRONIC NDUSTRIES 7: Controller specifications Table – YSTEM ONTROLLER TECHNICAL DATA Display LCD flat panel, touch-sensitive Other indicators Audible alarm Analog input channels 4 input dry contacts (N.O. / N.C.) Real Time Clock (RTC) Yes, with backup Power meter kVA, kW, PF Volt-free outputs (dry contacts) 6 outputs, rated 50 V / 1 A... - Page 67 Headquarters and Factory 17 Hartom Street, POB 45029, Jerusalem 9777517, Israel Gamatronic Singapore Sales Office email: singapore@gamatronic.co.il Gamatronic (UK) Ltd. 15 Chester Road, Eaton Socon, St. Neots, Cambridgeshire PE19 8YT United Kingdom Tel: +44 (0)1480 479 889 Fax: +44 (0)1480 407 865 email: info@gamatronic.net...