Endress+Hauser PROline Prosonic Flow 93 FOUNDATION Fieldbus Operating Instructions Manual
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Endress+Hauser PROline Prosonic Flow 93 FOUNDATION Fieldbus Operating Instructions Manual

Endress+Hauser PROline Prosonic Flow 93 FOUNDATION Fieldbus Operating Instructions Manual

Ultrasonic flow measuring system
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BA 078D/06/en/05.02
50101737
valid from software version:
V 1.01.XX (amplifier)
V 1.01.XX (communication)
PROline Prosonic Flow 93
FOUNDATION Fieldbus
Ultrasonic Flow Measuring
System
Operating Instructions
Fieldbus
Foundation

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Summary of Contents for Endress+Hauser PROline Prosonic Flow 93 FOUNDATION Fieldbus

  • Page 1 PROline Prosonic Flow 93 BA 078D/06/en/05.02 50101737 FOUNDATION Fieldbus valid from software version: V 1.01.XX (amplifier) V 1.01.XX (communication) Ultrasonic Flow Measuring System Operating Instructions Fieldbus Foundation...
  • Page 2 Installing the flowrate measuring sensors Prosonic Flow P (Clamp On) Installing the flowrate measuring sensors Prosonic Flow W (Clamp On) Installing the flowrate measuring sensors Prosonic Flow W (Insertion) Installing the sound velocity measuring sensors DDU 18 Installing the wall thickness measuring sensor DDU 19 ▼ Endress+Hauser...
  • Page 3 Commissioning with the “Commissioning QUICK SETUP” / Page 75 / Page 66 Commissioning via FOUNDATION Fieldbus interface • You can commission your measuring device quickly and easily using the special “Quick Setup” menu. It allows you to configure important basic ENDRESS+HAUSER Setup 1002 Quick Setup Inbetriebn.
  • Page 4 Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 5: Table Of Contents

    Brief guide to the function matrix ..57 (Insertion version) ....24 5.5.3 Error message display ... 59 Endress+Hauser...
  • Page 6 W “Insertion” ..104 Software history ..... . 105 Endress+Hauser...

  • Page 7: Safety Instructions

    Strict compliance with the instructions in these Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. • If welding work is performed on the piping system, do not ground the welding appliance through the Prosonic flowmeter.

  • Page 8: Return

    Endress+Hauser: • Always, enclose a fully completed “Declaration of Contamination” form with the device. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 9: Identification

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 2 Identification Identification Device designation The “Prosonic Flow 93” flowmeter system consists of the following components: • Prosonic Flow 93 transmitter • Prosonic Flow W and Prosonic Flow P sensors 2.1.1 Transmitter nameplate ENDRESS+HAUSER PROSONIC FLOW 93 93PA1–XXXXXXXXXXXX...

  • Page 10: Sensor Nameplate

    “Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures”. The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Endress+Hauser...

  • Page 11: Foundation Fieldbus Device Certification

    • Physical Layer Conformance Test of the Fieldbus FOUNDATION Registered trademarks FOUNDATION™ Fieldbus Registered trademark of the Fieldbus FOUNDATION, Austin, USA ® SilGel Registered trademark of Wacker-Chemie GmbH, Munich, Germany T-DAT™, F-CHIP™, FieldTool™, FieldCheck™, Applicator™ Registered and registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, Switzerland Endress+Hauser...
  • Page 12 2 Identification PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 13: Installation

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation Installation Incoming acceptance, transport, storage 3.1.1 Incoming acceptance Note the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Installation Conditions

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Installation conditions 3.2.1 Dimensions The dimensions and the lengths of the measuring sensors and the transmitter are on Page 116 ff. 3.2.2 Installation location Correct measuring is possible only if the pipe is full. Avoid the following installation locations: •...

  • Page 15: Orientation

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.2.3 Orientation Vertical orientation Recommended orientation with upward direction of flow (View 1). Entrained solids sink down. Gases rise away from the measuring sensor when fluid is not flowing. The piping can be completely drained and protected against build-up.

  • Page 16: Inlet And Outlet Runs (Insertion Version)

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 3.2.5 Inlet and outlet runs (Insertion version) If possible, install the sensor well clear of assemblies such as valves, T-pieces, elbows, etc. If several flow obstructions are installed, the longest inlet or outlet run must be considered.

  • Page 17: Installation Instructions

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation Installation instructions 3.3.1 Installing tensioning bands (Clamp On) For DN 50...200 Push one of the supplied threaded studs on the tensioning band (or both studs in the case of sound velocity measurement).

  • Page 18: Use Of Weld Studs

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Fig. 9: Tensioning band installation for DN 250...4000 3.3.2 Use of weld studs Weld studs can be used instead of tensioning bands for the following types of installation of the Clamp On measuring sensors.

  • Page 19: Installing The Measuring Sensors Prosonic Flow P

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.3.3 Installing the measuring sensors Prosonic Flow P 2 or 4 traverses version Fix a tensioning band for small or large nominal diameters as described on Page 17. Fix the sensor holder to the pipe using the threaded stud.
  • Page 20 3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Coat the contact surface of the sensors with an even (approx. 1 mm thick) layer of coupling fluid (from the centre to the groove, see Page 81). Then carefully insert the sensors into the sensor holder. Press the sensor cover onto the sensor holder until you hear a click.

  • Page 21: Installing The Measuring Sensors Prosonic Flow P/W (Clamp On)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.3.4 Installing the measuring sensors Prosonic Flow P/W (Clamp On) 1 or 3 traverses version Fix a tensioning band for small or large nominal diameters as described on Page 17. Install the second tensioning band (threaded stud on the opposite side). The second tensioning band must still be moveable.
  • Page 22 3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Push both of the sensor holders onto the pipe over the threaded studs and tighten the locking nuts using a spanner (AF 13). Fig. 15: Installing the sensor holders Coat the contact surface of the sensors with an even (approx. 1 mm thick) layer of coupling fluid from the centre to the groove, (see Page 81).

  • Page 23: Installing The Measuring Sensors Prosonic Flow W (Clamp On)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.3.5 Installing the measuring sensors Prosonic Flow W (Clamp On) 2 or 4 traverses version Fix a tensioning band for small or large nominal diameters as described on Page 17. Do not fasten the second tensioning band. You must still be able to move the second tensioning band along the pipe.

  • Page 24: Explanation Of Terms For Prosonic Flow W (Insertion Version)

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 3.3.6 Explanation of terms for Prosonic Flow W (Insertion version) The graphic below provides you with an overview of the terms used when installing Prosonic Flow W (Insertion version). α Fig. 19:...

  • Page 25: Installing The Measuring Sensors Prosonic Flow W (Single Path Insertion Version)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.3.7 Installing the measuring sensors Prosonic Flow W (single path Insertion version) Set installation range (e) on pipe section: – Installation location: Page 14 – Inlet/outlet runs: Page 16 – Space required by the measuring point: approx. 1x pipe diameter.
  • Page 26 3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Draw the sensor distance (a) from the middle line starting from the first drill hole. Project the middle line to the back of the pipe and draw it on. Fig. 22: Installing the measuring sensors, steps 5 and 6 Mark the drill hole on the middle line on the back of the pipe.
  • Page 27 PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 10. Weld in both sensor holders. After welding, check the distance between the drill holes once again and measure the path length. Note! The path length is given as a measurement in the Quick Setup menu (Function „Path length“...

  • Page 28: Installing The Measuring Sensors Prosonic Flow W (Dual Path Insertion Version)

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 3.3.8 Installing the measuring sensors Prosonic Flow W (dual path Insertion version) Set installation range (e) on pipe section: – Installation location: Page 14 – Inlet/outlet runs: Page 16 – Space required by the measuring point: approx. 1x pipe diameter.
  • Page 29 PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation You can correct the middle line with the arc length. Fig. 28: Installing the dual path measuring sensors, steps 5 and 6 Project the corrected middle line onto the other side of the pipe and draw this on (half pipe circumference).
  • Page 30 3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 11. Insert the sensor holders into the first two drill holes. To adjust the weld-in depth, both sensor holders can be fixed with the special tool for insertion depth regulation and then aligned using the tie rod. The sensor holder must be flush with the inner side of the pipe.
  • Page 31 PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 14. Then screw the ultrasonic sensors into the sensor holders by hand. If you use a tool, the maximum torque permissible is 30 Nm. 15. Insert the sensor cable plugs into the openings provided and manually tighten the plugs to the stop.

  • Page 32: Installing The Sound Velocity Measuring Sensors Ddu 18

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 3.3.9 Installing the sound velocity measuring sensors DDU 18 (accessories) Fix a tensioning band for small or large nominal diameters as described on Page 17. The two threaded studs must be positioned opposite each other on either side of the pipe.

  • Page 33: Installing The Wall Thickness Measuring Sensor Ddu 19

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation 3.3.10 Installing the wall thickness measuring sensor DDU 19 (accessories) Variant 1 Fix a tensioning band for small or large nominal diameters as described on Page 17. Coat the contact surface of the sensor with an even (approx. 1 mm thick) layer of coupling fluid (starting from the groove, through the centre and to the opposite side).

  • Page 34: Installing The Wall-Mount Housing

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus 3.3.11 Installing the wall-mount housing There are various ways of installing the wall-mount housing: • Direct wall mounting • Panel mounting (with separate mounting kit, accessories → Page 83) • Pipe mounting (with separate mounting kit, accessories → Page 83) "...
  • Page 35 PROline Prosonic Flow 93 FOUNDATION Fieldbus 3 Installation Panel mounting Prepare the installation opening in the panel (Fig. 38). Slide the housing through the front of the panel cutout. Screw the fasteners to the wall-mount housing. Screw the threaded rods into the brackets and tighten until the housing is firmly fixed to the panel wall.

  • Page 36: Post-Installation Check

    3 Installation PROline Prosonic Flow 93 FOUNDATION Fieldbus Post-installation check Perform the following checks after installing the measuring device on the pipe: Device condition and specifications Notes − Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, see Page 107 ff.

  • Page 37: Wiring

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 4 Wiring Wiring Warning! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex- specific supplement to these Operating Instructions. Please do not hesitate to contact your E+H sales office if you have any questions.
  • Page 38 4 Wiring PROline Prosonic Flow 93 FOUNDATION Fieldbus Maximum overall cable length The maximum network expansion depends on the type of protection and the cable specifications. The overall cable length combines the length of the main cable and the length of all spurs (>1 m). Fig. 47 on Page 49 shows the structure of a fieldbus network.

  • Page 39: Connecting The Sensor Connecting Cable

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 4 Wiring Connecting the sensor connecting cable 4.2.1 Connecting Prosonic Flow W Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.

  • Page 40: Cable Specifications

    4 Wiring PROline Prosonic Flow 93 FOUNDATION Fieldbus Procedure: Transmitter: loosen the screws and remove cover (item 5, Fig. 40) from the connection compartment. Remove the blank cover for the cable entries for channel 1 (CH1). Disassemble the special cable entry which is supplied with the sensors. Run both sensor connection cables through the cover (6) of the cable gland and into the connection compartment.

  • Page 41: Connecting The Measuring Unit

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 4 Wiring Connecting the measuring unit Connection to the FOUNDATION Fieldbus-H1 can be carried out in two ways: • Connection via conventional cable gland → Section 4.3.1 • Connection using prefabricated fieldbus connectors (optional) → Section 4.3.2 4.3.1...
  • Page 42 4 Wiring PROline Prosonic Flow 93 FOUNDATION Fieldbus Screw the cover of the connection compartment (f) firmly onto the transmitter housing. FF+ FF– 20 21 22 23 24 25 26 27 Fig. 42: Connecting the transmitter (wall-mount housing) Conductor cross-section: max. 2.5 mm Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC...

  • Page 43: Fieldbus Connector

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 4 Wiring 4.3.2 Fieldbus connector The connection technology of FOUNDATION Fieldbus allows measuring devices to be connected to the fieldbus via uniform mechanical connections such as T-boxes, junction boxes, etc. This connection technology using prefabricated distribution modules and plug-in connectors offers significant advantages over conventional wiring: •...

  • Page 44: Degree Of Protection

    4 Wiring PROline Prosonic Flow 93 FOUNDATION Fieldbus Degree of protection IP 67 The devices fulfill all the requirements for IP 67 degree of protection. Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 protection is maintained: •...

  • Page 45: Post-Connection Check

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 4 Wiring Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes − Are cables or the device damaged (visual inspection)? Device electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)
  • Page 46 4 Wiring PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 47: Operation

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation Operation Quick operation guide The user has a number of options for configuring and commissioning the device (Fig. 46): 1. Configuration programmes (FOUNDATION Fieldbus) → Page 48 The FF functions and device-specific parameters are primarily configured via the fieldbus interface.

  • Page 48: Operation Via Ff Configuration Programmes

    • Network configuration → CFF file (Common File Format: *.cff) You can obtain these files as follows: • Download free of charge from the Internet → www.endress.com or www.endress.de • From Endress+Hauser stating the order number (no. 50097199) • From the Fieldbus Foundation Organisation → www.fieldbus.org Note! Ensure you use the correct system files for linking the field devices into the host system.

  • Page 49: Foundation Fieldbus Technology

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation FOUNDATION Fieldbus technology The FOUNDATION Fieldbus (FF) is a purely digital, serial communication system that connects fieldbus devices (sensors, actuators), automation systems and process control systems with each other. As a local area network (LAN) for field devices, the FOUNDATION Fieldbus was primarily designed for the requirements of process engineering.

  • Page 50: Link Active Scheduler (Las)

    5 Operation PROline Prosonic Flow 93 FOUNDATION Fieldbus The system architecture of the FOUNDATION Fieldbus can be divided into two sub- networks: H1 bus system: At process-near level, fieldbus devices are connected only via the slower H1 bus system that is specified as per IEC 61158-2.

  • Page 51: Data Transfer

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation Note! Fieldbus devices such as Prosonic Flow 93, which can take over the LAS function in the event of failure of the primary host system, are called “Link Master”. This contrasts with “simple field devices”...

  • Page 52: Field-Based Process Control

    5 Operation PROline Prosonic Flow 93 FOUNDATION Fieldbus 5.3.6 Field-based process control With the FOUNDATION Fieldbus, field devices can carry out process control functions themselves, thereby relieving pressure on the higher-level process control system. Here the Link Active Scheduler (LAS) coordinates the data exchange (between a sensor and a control valve, for example), and makes sure that two field devices do not access the bus at the same time.

  • Page 53: Hardware Settings

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation Hardware settings Two jumpers on the I/O board provide the means of activating or deactivating hardware write protection and simulation mode (for AI and DO function blocks). Warning! • Risk of electric shock.

  • Page 54: Operation Via The Local Display

    5 Operation PROline Prosonic Flow 93 FOUNDATION Fieldbus Operation via the local display 5.5.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the function matrix.
  • Page 55 PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation Reading display The display area consists of three lines in all; this is where measured values and/or status variables (direction of flow, bar graph, etc.) are displayed. You can change the assignment of the display lines to different variables to suit your needs and preferences ( →...
  • Page 56 5 Operation PROline Prosonic Flow 93 FOUNDATION Fieldbus Icons The icons which appear in the field on the left make it easier to read and recognise measured variables, device status, and error messages locally. Icon Meaning System error Process error...

  • Page 57: Brief Guide To The Function Matrix

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation 5.5.2 Brief guide to the function matrix Note! • Please refer to the general notes on Page 58. • Function descriptions see the → “Description of Device Functions” manual HOME position → F → Enter the function matrix Select a block (e.g.
  • Page 58 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the E+H service organisation. Please contact Endress+Hauser if you have any questions. • In the case of the FOUNDATION Fieldbus, programming is enabled separately via the Transducer Blocks.

  • Page 59: Error Message Display

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 5 Operation Disabling the programming mode Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming in the “ACCESS CODE”...
  • Page 60 5 Operation PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 61: Commissioning

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • “Post-installation check” checklist → Page 36 • “Post-connection check” checklist → Page 45 Note! •...
  • Page 62 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 63: Commissioning

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Commissioning 6.2.1 Values for “Sensor” commissioning To install the sensors, you require the values for the “sensor distance” and “wire length” (for the Clamp On version) or “sensor distance”, “arc length” and “path length” (for the Insertion version).
  • Page 64 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus Determining the values for “Clamp On” installation using the FOUNDATION Fieldbus configuration programme The values required for the Clamp On installation can also be determined using a FOUNDATION Fieldbus configuration programme. Note! The following conditions must be met before determining the values: •...
  • Page 65 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Determining the values for “Insertion” installation using the FOUNDATION Fieldbus configuration programme The values required for installing the Insertion version can also be determined using a FOUNDATION Fieldbus configuration programme. Note! The following conditions must be met before determining the values: •...

  • Page 66: Commissioning The Foundation Fieldbus Interface

    6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus 6.2.2 Commissioning the FOUNDATION Fieldbus interface Note the following points: • The files required for commissioning and network configuration can be obtained as described on Page 48. • In the FOUNDATION Fieldbus, the device is identified in the host or configuration system via the device ID (DEVICE_ID).
  • Page 67 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Identify the field device using the DEVICE_ID that you noted down and assign the desired tag name (PD_TAG) to the fieldbus device in question. Factory setting: E+H_PROSONIC_FLOW_93_xxxxxxxxxxx Fig. 54: Screen display in the configuration programme “NI-FBUS Configurator” (National Instruments) after connecting Configuring the “Resource Block”...
  • Page 68 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus Configuring the “Transducer Blocks” The individual Transducer Blocks contain various parameter groups, arranged by the device-specific functions: Flow measurement channel 1 → TRANSDUCER_CH1 (base index: 1200) Flow measurement channel 2 → TRANSDUCER_CH2 (base index: 1300) →...
  • Page 69 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Configuring the “Analog Input function blocks” Prosonic Flow 93 has eight Analog Input function blocks which can be assigned to various process variables as required, (see Number 17.). The following description provides an example for Analog Input function block 1.
  • Page 70 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus 19. In the L_TYPE parameter, select the type of linearisation for the input value (Direct, Indirect, Indirect Sq Root) → see the “Description of Device Functions” manual. " Caution! Ensure that with the “Direct” type of linearisation, the settings in the OUT_SCALE parameter group agree with those in the XD_SCALE parameter group.
  • Page 71 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning 22. System configuration/connection of function blocks (see Fig. 55): A concluding “overall system configuration” is essential so that the Analog Input function block can be set to the AUTO operating mode and so that the field device is integrated into the system application.

  • Page 72: Sensor" Quick Setup (Local Display)

    6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus 6.2.3 “Sensor” Quick Setup (local display) You can use this Quick Setup to determine, via the local display, the values required for installing the sensors, (determining the values for devices without a local display →...
  • Page 73 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Note! • The display returns to the SETUP SENSOR (1001) cell if you press the ESC key combination during interrogation. • See numbers in the illustration of the “Sensor” Quick Setup menu: The choice of units only affects the functions UNIT LENGTH (0424) and UNIT VELOCITY (0425).

  • Page 74: Values For „Sensor" Commissioning Via Fieldtool

    6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus 6.2.4 Values for „Sensor“ commissioning via FieldTool The transaction of the Quick Setup „Sensor“ is only possible with a local display (see Page 72). However, the values of the Quick Setup could also be determined via the configuration and service software „FieldTool“.

  • Page 75: Commissioning" Quick Setup (Local Display)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning 6.2.5 “Commissioning” Quick Setup (local display) The Quick Setup guides you systematically, via the local display, through all the major device functions that have to be configured for standard measuring operation. ENDRESS+HAUSER...

  • Page 76: Zero Point Adjustment

    6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus 6.2.6 Zero point adjustment Zero point adjustment is generally not necessary. Experience shows that the zero point adjustment is advisable only in special cases: • To achieve highest measuring accuracy with very low flow rates.
  • Page 77 PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Performing a zero point adjustment (with local display Operate the system until normal operating conditions resume. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct.
  • Page 78 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus Performing a zero point adjustment (with FF configuration programme Operate the system until normal operating conditions resume. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct.

  • Page 79: Data Storage Device (Dat, F-Chip)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 6 Commissioning Data storage device (DAT, F-Chip) T-DAT (transmitter DAT) The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored. The operator has to transfer specific parameterisation values from the EEPROM to T-DAT and vice versa ( = manual back-up function).
  • Page 80 6 Commissioning PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 81: Maintenance

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 7 Maintenance Maintenance The Prosonic Flow 93 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 82 7 Maintenance PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 83: Accessories

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The E+H service organisation can provide detailed information on the order codes in question.
  • Page 84 8 Accessories PROline Prosonic Flow 93 FOUNDATION Fieldbus Accessory Description Order code − Sensor cable set – 5 m sensor cable, PVC, -20...+70 °C DK9SC − – 10 m sensor cable, PVC, -20...+70 °C DK9SC − – 15 m sensor cable, PVC, -20...+70 °C DK9SC −...

  • Page 85: Trouble-Shooting

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the checklists below if faults occur after start-up or during operation. This takes you directly (via various queries) to the cause of the problem and the appropriate remedial measures.
  • Page 86 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus ▼ Terminators Is the FOUNDATION Fieldbus-H1 correctly terminated? Each bus segment must always be terminated with a bus terminator at both ends (start and finish). Otherwise interference may affect communication. Current consumption...
  • Page 87 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting (Contd) 4. Make sure that the L_TYPE parameter (type of linearisation) is already → configured in the Analog Input function block Page 69. Analog Input function block: " The operating mode cannot Caution! be set to AUTO.
  • Page 88 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus – Parameters cannot be 1. Parameters that only display values or settings cannot be modified. modified or → – No write access to 2. Hardware write protection is enabled Disable the write protection →...
  • Page 89 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting ▼ Error messages → Error messages in the FF configuration programme Page 90 ff. → Error messages on the local display Page 90 ff. ▼ Other errors (without error message) → Some other error has...

  • Page 90: System/Process Error Messages

    9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus System/process error messages General notes The measuring device always assigns system and process errors which occur to two types of error messages, resulting in different weightings. “Fault message” error message type: • If this message occurs, measuring operation is immediately interrupted or stopped.
  • Page 91 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Error messages in the FF configuration programmes and on the local display Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages With the FOUNDATION Fieldbus, error messages are displayed in the Transducer Block “TRANSDUCER_DIAG”...
  • Page 92 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause: T-DAT failure –...
  • Page 93 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause: F-Chip failure - Err.
  • Page 94 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD...
  • Page 95 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause: Save to T-DAT failed –...
  • Page 96 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD...
  • Page 97 PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): Transducer_Error = No Error OUT. QUALITY = UNCERTAIN...
  • Page 98 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Cause/remedy – FOUNDATION Fieldbus (FF) TRANSDUCER_DIAG function block – Local display error messages error messages Device status message (FF): Transducer_Error = No Error OUT. QUALITY = UNCERTAIN...

  • Page 99: Process Errors Without Messages

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Process errors without messages Symptoms Remedial measures Remark: You may have to change or correct settings in certain parameters in order to rectify the fault. The parameters listed below, e.g. “Install. Direction Sensor”, are explained in detail in the accompanying “Description of Device Functions”...

  • Page 100: Spare Parts

    9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Spare parts Section 9.1 contains a detailed trouble-shooting guide. The measuring device, moreover, provides additional support in the form of continuous self-diagnosis and error messages. Trouble-shooting can entail replacing defective components with tested spare parts.

  • Page 101: Installing And Removing Printed Circuit Boards

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Installing and removing printed circuit boards Wall-mount housing: removing/installing printed circuits boards (Fig. 61) Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 102 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Fig. 61: Wall-mount housing: removing and installing printed circuits boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board...

  • Page 103: Replacing The Device Fuse

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 104: Removing And Installing Flowrate Measuring Sensors W "Insertion

    9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Removing and installing flowrate measuring sensors W “Insertion” The active part of the flowrate measuring sensor W “Insertion” can be replaced without interrupting the process. Pull the sensor connector (1) out of the sensor cover (3).

  • Page 105: Software History

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 9 Trouble-shooting Software history Software version / Changes to software Changes to documentation date Amplifier − V 1.00.00 / 06.2001 Original software (without fieldbus support) − V 1.01.00 / 05.2002 Software customisation: • Software supports fieldbuses: –...
  • Page 106 9 Trouble-shooting PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...

  • Page 107: Technical Data

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data Technical data 10.1 Quick technical data guide 10.1.1 Application • Measuring the flow rate of fluids in closed piping systems. • Applications in measuring, control and regulation technology for monitoring processes.

  • Page 108: Output (Foundation Fieldbus)

    10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.4 Output (FOUNDATION Fieldbus) Output signal Physical data transmission (Physical Layer Type): • Fieldbus interface to IEC 61158-2 • Corresponds to device variant type 512 of the FOUNDATION Fieldbus Specification: Type 512 – standard data transfer (±9 mA, symmetrical),...
  • Page 109 PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data Output data Transducer Blocks / Analog Input function blocks Block Process variable Channel parameter (AI Block) Transducer Block Volume flow channel 1 “TRANSDUCER_CH1” Sound velocity channel 1 (base index 1200) Flow velocity channel 1...

  • Page 110: Power Supply

    10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.5 Power supply Electrical connection see Page 37 ff. Supply voltage 85...260 V AC, 45...65 Hz 20...55 V AC, 45...65 Hz 16...62 V DC Potential equalisation No measures necessary. Cable entry Power supply and signal cables (inputs/outputs): •...

  • Page 111: Performance Characteristics

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data 10.1.6 Performance characteristics • Medium temperature range: +28 °C ± 2 K Reference operating • Ambient temperature range: +22 °C ± 2 K conditions • Warm-up period: 30 minutes Installation: • Inlet run >10 x DN •...

  • Page 112: Operating Conditions (Installation)

    10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.7 Operating conditions (installation) Installation instructions Any orientation (vertical, horizontal) Restrictions and additional installation instructions → Page 14 ff. Clamp On version → Page 15 Inlet and outlet runs Insertion version → Page 16...

  • Page 113: Operating Conditions (Process)

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data 10.1.9 Operating conditions (process) • Flowrate measuring sensors Prosonic Flow P (Clamp On): Medium temperature range –40...+80 °C / 0...+170 °C • Flowrate measuring sensors Prosonic Flow W (Clamp On): –20...+80 °C •...

  • Page 114: 10.1.11 Human Interface

    CE approval The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. FOUNDATION Fieldbus The Prosonic Flow 93 flowmeter has passed all the test procedures implemented and certification has been certified and registered by the Fieldbus FOUNDATION.

  • Page 115: 10.1.13 Ordering Information

    10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor (see Page 83). The E+H service organisation can provide detailed information on the order codes of your choice.

  • Page 116: Dimensions Of Wall-Mount Housing

    10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus 10.2 Dimensions of wall-mount housing 11.5 11.5 Fig. 65: Dimensions of wall-mount housing Endress+Hauser...

  • Page 117: Dimensions Of P Sensors

    PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data 10.3 Dimensions of P sensors 2 or 4 traverses version Fig. 66: Dimensions of P sensor (2 or 4 traverses version) a = Sensor distance (see Page 63 for determining the sensor distance)

  • Page 118: Dimensions Of W Sensors (Clamp On)

    10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus 10.4 Dimensions of W sensors (Clamp On) Fig. 68: Dimensions of W sensor (Clamp On) a = Sensor distance (see Page 63 for determining the sensor distance) b = Pipe outer diameter (defined by the application) 10.5...
  • Page 119 PROline Prosonic Flow 93 FOUNDATION Fieldbus 10 Technical data Dual path version α Fig. 70: Dimensions of W sensor (Insertion version, dual path) B = View B a = Pipe outer diameter (defined by the application) b = Sensor distance (see Page 63 for determining the sensor distance) c = Path length (see Page 63 for determining the path length) Π...
  • Page 120 10 Technical data PROline Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...
  • Page 121 Degree of protection ....44, 112 System architecture ..... . . 49 Endress+Hauser...
  • Page 122 Output (FF) ......108 Output signal ......108 Endress+Hauser...
  • Page 123 Start-up current ......108 Storage ........13 Endress+Hauser...
  • Page 124 Index Prosonic Flow 93 FOUNDATION Fieldbus Endress+Hauser...
  • Page 125 Declaration of contamination Dear customer, Because of legal determinations and for the safety of our employes and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
  • Page 126 Canada Philippines Poland Minsk ❑ Endress+Hauser Ltd. ❑ Endress+Hauser Philippines Inc. ❑ Endress+Hauser Polska Sp. z o.o. Tel. (0172) 508473, Fax (0172) 508583 Burlington, Ontario Metro Manila Warszawy Tel. (905) 6819292, Fax (905) 6819444 Tel. (2) 3723601-05, Fax (2) 4121944 Belgium / Luxembourg Tel.

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