Related Manuals for Endress+Hauser FQG66
Summary of Contents for Endress+Hauser FQG66
- Page 1 Products Solutions Services BA01327F/00/EN/02.20 71483609 2020-06-19 Operating Instructions Source container FQG66 Radiometric level measurement...
- Page 2 Source container FQG66 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
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Page 3: Table Of Contents
Workplace safety ..... . . 6 10.3 Endress+Hauser services ....38 Operational safety . -
Page 4: About This Document
About this document Source container FQG66 About this document Document function These Operating Instructions provide all of the information that is required in various phases of the life cycle of the device including: • Product identification • Incoming acceptance • Storage •... -
Page 5: Documentation
For an overview of the scope of the associated Technical Documentation, refer to the following: • W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from nameplate • Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2D matrix code (QR code) on the nameplate 1.3.1 Technical Information (TI) -
Page 6: Basic Safety Instructions
Endress+Hauser does not accept any responsibility for damage caused by incorrect use. When moving or changing the location of the source container, it is absolutely essential to switch the container to the "AUS/OFF"... -
Page 7: Product Safety
Source container FQG66 Basic safety instructions ‣ Use original spare parts and accessories from Endress+Hauser only. Product safety This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. -
Page 8: General Instructions On Radiation Protection
Shield Ensure the best possible screening between the radiation source and yourself and all other persons. Source containers (e.g. FQG60, FQG61, FQG62, FQG63, FQG66) and all high- density materials (lead, iron, concrete) can be used for effective screening purposes. 2.8.2 Time The time spent in the exposed area should be kept to a minimum. -
Page 9: Supplementary Safety Instructions
The limit values for the control zone are specified in the current Radiation Protection Ordinance applicable for your area. The Endress+Hauser sales organization will be pleased to provide further information on radiation protection and regulations in other countries. -
Page 10: Product Description
B, L A0023516 Manual operation Manual operation + proximity switch Pneumatic drive + proximity switch Lifting eye Radiation symbols: fitted when FQG66 is loaded Source container Padlock Operating unit with protection cap Bracket for mounting Terminal housing Sign holders (for fitting nameplates and connection for potential equalization) -
Page 11: Incoming Acceptance And Product
Source container FQG66 Incoming acceptance and product identification Incoming acceptance and product identification The radiation source container also serves as Type-A packaging (IATA rules) for the radiation source. Packaging dimensions 4.1.1 Secondary packaging for loaded / unloaded container A0042563 1 Dimensions of secondary packaging for unloaded container. -
Page 12: Product Identification
‣ Enter the serial number from the nameplate into the Endress+Hauser Operations App or use the Endress+Hauser Operations App to scan the 2-D matrix code (QR Code) provided on the nameplate All the information about the measuring device and the scope of the associated Technical Documentation are displayed. - Page 13 Source No: Activity: Dat.: A0026744 Internal Endress+Hauser order code for the radiation source Internal Endress+Hauser serial number for the radiation source Wording "Caution Radioactive Material", if required "Co60" or "Cs137" Serial number of the radiation source (according to certificate of the supplier)
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Page 14: Storage And Transport
Incoming acceptance and product identification Source container FQG66 Norway ADVARSEL INNEHOLDER RADIOAKTIV STRALEKILDE. 40° STRALEVERN TYPE FQG DENNE ER DET IKKE LOV A EIE. FLYTTE ELLER KASTE UTEN GODKJENNELSE FRA STATENS STRALEVERN. KAN KUN BEHANDLES AV STRALEVERNKYNDIG PERSON. FØLG STRALEVERNFORSKRIFTENE. - Page 15 ‣ Transport the measuring device to the measuring point in the original packaging. ‣ A lifting eye for lifting by crane is provided on the FQG66 source container as an installation aid. ‣ Follow the safety instructions and transport conditions for devices weighing more than 18 kg (39.6 lb).
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Page 16: Installation
‣ Take the weight of the source container into consideration: max. 435 kg (959.18 lb) ‣ Optimum fire resistance can only be guaranteed if the FQG66 is mounted horizontally (device standing on the device base). ‣ If using the device in non-stationary plants, additional measures must be taken to ensure the device cannot be lost, and to protect it from collision and impact. - Page 17 Source container FQG66 Installation A0023674 FQG66: Order code 240 "Angle of emission", option 3 "20 degrees, horizontal" or option 5 "40 degrees, horizontal" Gammapilot A distance between the source container and the product vessel is often unavoidable if the measuring range is large and the container diameter small. This space must then be secured by grip protection and marked accordingly.
- Page 18 FQG66: Order code 240 "Angle of emission", option 1 "5 degrees, horizontal" Gammapilot • Keep the distance between the FQG66 and the vessel wall to a minimum! • Secure any intermediate area between the source container and wall by grip...
- Page 19 Order code 240 "Angle of emission", option 1 "5 degrees, horizontal" Gammapilot Horizontal pipes With this type of orientation, it is advisable to mount the FQG66 above the pipe. Attention must be paid to the effect of air bubbles and material buildup in the pipe. A0023795 ...
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Page 20: Post-Installation Check
Note the weights: • Gammapilot FMG60: 14 to 29 kg (30.87 to 63.95 lb) • Gammapilot FTG20: 15.5 kg (34.18 lb) • Source container FQG66: 435 kg (959.18 lb) Post-installation check Is the device undamaged (visual inspection)? Are the measuring point identification and labeling correct (visual inspection)? Does the device comply with the measuring point specifications? For example:... - Page 21 Source container FQG66 Installation If the pipe becomes empty as a result of operational processes, the level of radiation on the detector side can reach dangerous levels: • In such cases, the radiation emission channel must be closed immediately for reasons of radiation protection.
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Page 22: Electrical Connection
Electrical connection Source container FQG66 Electrical connection The following sections only apply for versions with a proximity switch. Connection conditions 6.1.1 Cable specification The following specifications apply for single strands for connection to the terminals in the terminal box: • Cross-section: 0.08 to 2.5 mm (28 to 14 AWG) •... - Page 23 Source container FQG66 Electrical connection 6.1.4 Potential equalization Terminal on the sign holder, see the following graphic: A0026837 Potential equalization: max. 4 mm (12 AWG) 6.1.5 Connection data • Nominal voltage: 8 V • Current consumption of "EIN/ON" proximity switch •...
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Page 24: Connecting The Measuring Device
Electrical connection Source container FQG66 Connecting the measuring device 6.2.1 Electrical connection Required tools/accessories: • Wire stripper • If using stranded cables: One ferrule for every wire to be connected • Pliers for pressing on the ferrules 1 → 2 →... - Page 25 Source container FQG66 Electrical connection Do the cables used comply with the requirements? Do the mounted cables have adequate strain relief? Does the supply voltage match the specifications on the nameplate? No reverse polarity, is terminal assignment correct? If required: Has a connection to the potential equalization system been established?
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Page 26: Commissioning
Commissioning Source container FQG66 Commissioning Preparatory steps 7.1.1 Tool required for general operation • Key for padlock • Allen screw 6mm across flats • Pliers for releasing the key from the wire cable Function check Before commissioning your measuring point, ensure that the post-installation and post- connection checks have been performed: •... - Page 27 Source container FQG66 Commissioning 4 → 5 → A0027126 A0027127 A0027128 ‣ ‣ ‣ Pull out the source holder rod Fit the cover (3). Secure the cover with the (5) as far as the "EIN/ON" screws (2) (6mm across flats) position.
- Page 28 Commissioning Source container FQG66 4 → A0027133 A0027134 ‣ ‣ Fit the cover (3). Secure the cover with the screws (2) (6mm across flats) and fit the padlock (1) back on. CAUTION Risk of injury if the device is operated without a cover ‣...
- Page 29 Source container FQG66 Commissioning 4 → 5 → 6 → A0027373 A0027374 A0027376 ‣ ‣ ‣ Remove the lock pin (4) from Pull out the source holder rod Fit the cover (3). the guide tube of the source (5) as far as the "EIN/ON"...
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Page 30: Switching Off The Measuring Device
Commissioning Source container FQG66 7.3.4 Function of the locking screw A0027390 Locking screw The locking screw function is only relevant when replacing the radiation source: SD00297F/00 No function is associated with the locking screw when switching the radiation ON and OFF. -
Page 31: Maintenance
Reference O-ring A0026818 Reference O-ring NOTICE O-ring is cracked or chemically corroded ‣ Contact your Endress+Hauser sales organization ‣ Replace the reference O-ring and the O-ring between the source holder and the protection pipe ‣ Replace the O-rings on the cover... - Page 32 Maintenance Source container FQG66 8.2.2 Wipe test The capsule enclosing the radiation source must be checked for leaks at regular intervals. The frequency of the leak tests must correspond to the intervals specified by the authority or handling authorization. NOTICE...
- Page 33 Source container FQG66 Maintenance Manual version (order code 020, option A) The wipe test can be performed when the source holder is in either the "EIN/ON" or "AUS/OFF" position. A0027388 Wiping surface at border between source holder and housing block Wiping surface in the bore hole of the lock pin 1.
- Page 34 Maintenance Source container FQG66 Pneumatic version (order code 020, option L) CAUTION Risk of injury when cover is open ‣ Make sure that the pneumatic drive is unpressurized for the entire time the cover is removed! Before performing the wipe test, disconnect the pneumatic drive from the compressed air supply and fix it in place in the "AUS/OFF"...
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Page 35: Measuring And Test Equipment
Measuring and test equipment Dosimeter to check the control zone Endress+Hauser services Endress+Hauser offers a wide variety of services for maintenance such as recalibration, maintenance service or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services. -
Page 36: Emergency Procedure
Emergency procedure Source container FQG66 Emergency procedure Objective and overview This emergency procedure shall be put into effect immediately to secure an area in the interests of protecting personnel where an exposed source is known, or suspected, to exist. Such an emergency exists when a radioisotope is exposed either by it becoming separated from the source container or a source container cannot be put into the "AUS/OFF"... -
Page 37: Notification To Authority
Source container FQG66 Emergency procedure 9.2.2 The radiation source is outside from the source container WARNING High radioactive radiation ‣ Observe radiation safety rules! In this case, the radiation source must be placed at a safe location or additional shielding must be applied. -
Page 38: Repair
If it is not possible to return the device in your country, the next steps to be taken must be agreed with the Endress+Hauser sales center/representative concerned. The destination airport for any returns is Frankfurt am Main, Germany (FRA). - Page 39 • An inspection certificate no more than three months old and confirming the leak- tightness of the radiation source must be submitted to Endress+Hauser (wipe test certificate). The wipe test can be performed on the source itself or on substitute wipe surfaces as defined in the "Maintenance work"...
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Page 40: Disposing Of The Measuring Device
Repair Source container FQG66 10.4.4 Pre-return inspection Company Name Address Name of inspector and role Container FQG6_-_____________ Radiation source Isotope Source serial number Nominal activity (MBq / GBq) Date of manufacture Checks Result Wipe test report not older than 3 months is enclosed with the return shipment... - Page 41 Source container FQG66 Repair ‣ Ensure proper separation and reuse of the device components. Endress+Hauser...
- Page 44 *71483609* 71483609 www.addresses.endress.com...