Endress+Hauser FQG60 Special Documentation

Endress+Hauser FQG60 Special Documentation

Source container, instructions for loading and changing the source, label set

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SD00297F/00/EN/16.16
71298889
Products
Special Documentation
Source container FQG60, FQG61,
FQG62, FQG63, FQG66
Instructions for loading and changing the source
Label set
Solutions
Services

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Table of Contents
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Summary of Contents for Endress+Hauser FQG60

  • Page 1 Products Solutions Services SD00297F/00/EN/16.16 71298889 Special Documentation Source container FQG60, FQG61, FQG62, FQG63, FQG66 Instructions for loading and changing the source Label set...
  • Page 2: Table Of Contents

    Labeling ......8 Sign indicating radiation source is loaded ..8 FQG60 Loading and changing the source ..9 Order code 020, option B, C .
  • Page 3: Document Information

    Source container FQG60, FQG61, FQG62, FQG63, FQG66 Document information Document information Document function This document describes the process for loading and changing the source for the source containers FQG60, FQG61, FQG62 FQG63 and FQG66. Symbols used 1.2.1 Safety symbols Symbol...
  • Page 4: Documentation

    Document information Source container FQG60, FQG61, FQG62, FQG63, FQG66 1.2.3 Symbols in graphics Symbol Meaning 1, 2, 3 ... Item numbers Series of steps … A, B, C, ... Views A-A, B-B, C-C, ... Sections Hazardous area Indicates a hazardous area.
  • Page 5 Source container FQG60, FQG61, FQG62, FQG63, FQG66 Document information Documentation Comment SD01561F/00 Supplementary Instruction Manual for USA (FQG66) SD01316F/00 Instructions for the transportation cask for the transportation of radioactive source capsules Endress+Hauser...
  • Page 6: Basic Safety Instructions

    Basic safety instructions Source container FQG60, FQG61, FQG62, FQG63, FQG66 Basic safety instructions Requirements for personnel The personnel for loading or changing the source must meet the following requirements: ‣ Trained, qualified specialists: must have a relevant qualification for this specific function and task ‣...
  • Page 7: Estimating The Dose

    Cs or 12.1 mSv with 1.85 GBq In order to keep the radiation exposure as low as possible when replacing the source, we generally recommend to have the source changed at Endress+Hauser. If the activity exceeds 18.5 GBq ( Cs) or 1.85 GBq ( Co) we urgently advise users to have the source changed at Endress+Hauser.
  • Page 8: Label Set For Loading And Changing

    Label set for loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Label set for loading and changing the source Scope of delivery • A: Radiation source nameplate: 107 x 17 mm (4.21 x 0.67 in), stainless steel •...
  • Page 9: Loading And Changing The Source

    Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG60 Loading and changing the source FQG60 Loading and changing the source Order code 020, option B, C Removing the source insert • Set the shutter and padlock (1) to the OFF switch position.
  • Page 10 FQG60 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Changing/loading the source capsule WARNING Make sure the source capsule does not fall out ‣ Hold the source insert (3) including the protection cap (5) facing downwards.
  • Page 11 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG60 Loading and changing the source 4.1.1 Check after loading Finally, the correct operation of the source container has to be checked: • Is the padlock (1) fully operational and undamaged? If the padlock is damaged or not fully operational, do not use it again.
  • Page 12: Fqg61, Fqg62

    FQG61, FQG62 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Order code 020, option A The source inserts of the following source containers are not compatible with one other: •...
  • Page 13 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Changing/loading the source capsule • If present, remove the safety screw (6) using an AF2.5 Allen key. • Move the cover plate (7) to the side (to do so, use a screwdriver at the bore to lift the cover plate slightly from the cylinder, for example).
  • Page 14: Order Code 020, Option B

    FQG61, FQG62 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Order code 020, option B The source inserts of the following source containers are not compatible with one other: • FQG61 or FQG62 with the previous models QG20 or QG100 •...
  • Page 15 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Inserting the source insert • Push insert into the source container and turn until the locking pin (2) pops out. • Continue turning the insert until the OFF position is reached.
  • Page 16: Order Code 020, Option C

    FQG61, FQG62 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Order code 020, option C The source inserts of the following source containers are not compatible with one other: • FQG61 or FQG62 with the previous models QG20 or QG100 •...
  • Page 17 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Inserting the source insert • Push insert into the source container and turn until the locking pin (3) pops out. • Continue turning the insert until the OFF position is reached.
  • Page 18: Order Code 020, Option D

    FQG61, FQG62 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Order code 020, option D Removing the source insert • Release setscrew (4) if present. • Remove the seal from the screw (1) and unscrew the screw until it can be pulled •...
  • Page 19 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Changing/loading the source capsule • For source change only: Insert the blade of a screwdriver (width 4 mm) into the slit (6) in the source holder and press out the source capsule with nipple (7) or unscrew source capsule (7 a) with thread M4 using a tool.
  • Page 20: Order Code 020, Option K, L, M, N

    FQG61, FQG62 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Order code 020, option K, L, M, N A0018452 FQG61/FQG62; Order code 020, option K, L FQG61/FQG62; Order code 020, option M, N Disassembling the drive unit and square adapter •...
  • Page 21 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG61, FQG62 Loading and changing the source Attaching/changing the nameplate • Label the radiation source nameplate (A) and fix it to the housing ring of the source container using two grooved pins. • Label the adhesive nameplate (C) and stick it on the insert.
  • Page 22: Loading And Changing The Source

    FQG63 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG63 Loading and changing the source Order code 020, option B Removing the source insert • Remove the protection cap (1). • For source change only: remove the two seals (3).
  • Page 23 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG63 Loading and changing the source NOTICE Remove safety screw (7) ‣ Using an Allen key AF3, the screw is unscrewed from below through the bore, see figure. A0018455 Remove the four screws (8) from the upper part of the swivel insert (AF5).
  • Page 24 FQG63 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66  When mounting and removing, ensure that the source holder (11) is in a vertical position with protection cap downwards, see figure. Changing/loading the source capsule • Unscrew the protection cap (12), e.g.
  • Page 25 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG63 Loading and changing the source A0018459 6.1.1 Check after loading Finally, the correct operation of the source container has to be checked: • Can the swivel insert (6) be easily turned to the ON/OFF position? •...
  • Page 26: Order Code 020, Option C

    FQG63 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Order code 020, option C Removing the source insert • Remove the protection cap (1). • For source change only: remove the two seals (3). • Release the stop pin (2). (AF13).
  • Page 27 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG63 Loading and changing the source Remove the four screws (8) from the upper part of the swivel insert (AF5). A0018463 • Remove padlock (9) from the locking mechanism. • Pull out the locking bolt (10) and hook the padlock (9) into the outer bore for safekeeping.
  • Page 28 FQG63 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66  When mounting and removing, ensure that the source holder (12) is in a vertical position with protection cap downwards, see figure. Changing/loading the source capsule • Unscrew the protection cap (13), e.g.
  • Page 29 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG63 Loading and changing the source A0018467 6.2.1 Check after loading Finally, the correct operation of the source container has to be checked: • Can the swivel insert (6) be easily turned to the ON/OFF position? •...
  • Page 30: Loading And Changing The Source

    FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Order code 020, option A (manual operation) and option B (manual operation with proximity switch) The switch of the source container is in the "AUS/OFF" position, see the indicator in the inspection glass.
  • Page 31 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Release the thrust rod (4) (AF12) from the source holder rod. Remove the spacer (5) with the thrust washer 12 mm 5 Nm A0031408 NRC Device Registration, USA: Release the thrust rod (4) (AF12) from the source holder rod.
  • Page 32 FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Disassembling the source holder rod with the M4 threaded radiation source Pull out the entire source holder rod (9) until the annular marking groove is visible. Turn the source holder rod...
  • Page 33 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Disassembling the cylindrical radiation source Turn the source holder rod to unscrew it from the protective tube (12) WARNING Make sure the source capsule does not fall out A0031620 ‣...
  • Page 34 FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 7.1.1 Check after loading Finally, the correct operation of the source container has to be checked: • Do the specifications on the nameplate of the radiation source match the specifications on the certificate of the radiation source? •...
  • Page 35: Order Code 020, Option L (Pneumatic Drive)

    Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Order code 020, option L (pneumatic drive) The switch of the source container is in the "AUS/OFF" position. CAUTION Risk of injury when cover is open! ‣...
  • Page 36 FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Turn the cover (3) clockwise and remove it A0031850 A0031851 Release the Allen screw (3.1) (AF5). The drive is released from the source holder rod  The switch of the source holder rod is in the "AUS/OFF"...
  • Page 37 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Release 2 x Allen screws (7) (AF3) to remove the cover plate (6) and the plain bearing bushing (5). Remove the spacer and thrust washer (7.1) A0029304 Move the lock pin (8) out of the "OFF"...
  • Page 38 FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 Disassembling the M4 threaded radiation source and depositing it in the transportation cask Hold the source holder rod with the 7 1 3 radiation source (13) over the collection tray (14) provided.
  • Page 39 Source container FQG60, FQG61, FQG62, FQG63, FQG66 FQG66 Loading and changing the source Depositing the cylindrical radiation source in the transportation cask Hold the protective tube with the 15.1 1 . 5 radiation source (13) over the collection tray (14) provided and...
  • Page 40 FQG66 Loading and changing the source Source container FQG60, FQG61, FQG62, FQG63, FQG66 To do so, switch the compressed air on/off and check the movement of the source holder rod and the functioning of the Namur proximity switches • On completion of the checks, set the source holder rod to the OFF position, move the lock pin out of the parking position and engage it in the OFF position and mount the cover.
  • Page 44 *71298889* 71298889 www.addresses.endress.com...

This manual is also suitable for:

Fqg61Fqg62Fqg63Fqg66

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