Mitsubishi Electric MELSEC iQ-R Series User Manual

Mitsubishi Electric MELSEC iQ-R Series User Manual

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MELSEC iQ-R High Speed Data Communication
Module User's Manual (Startup)
-RD81DC96
-SW1DNN-RDCUTL (High Speed Data Communication Module Tool)

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Summary of Contents for Mitsubishi Electric MELSEC iQ-R Series

  • Page 1 MELSEC iQ-R High Speed Data Communication Module User's Manual (Startup) -RD81DC96 -SW1DNN-RDCUTL (High Speed Data Communication Module Tool)
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions for the programmable controller system, refer to MELSEC iQ-R Module Configuration Manual.
  • Page 4 [Design Precautions] WARNING ● Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the programmable controller.
  • Page 5 [Design Precautions] WARNING ● Do not write any data to the "system area" and "write-protect area" of the buffer memory in the module. Also, do not use any "use prohibited" signals as an output signal from the CPU module to each module.
  • Page 6 [Installation Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in electric shock or cause the module to fail or malfunction. [Installation Precautions] CAUTION ●...
  • Page 7 [Wiring Precautions] CAUTION ● Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less. Failure to do so may result in electric shock or malfunction. ● Use applicable solderless terminals and tighten them within the specified torque range. If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
  • Page 8 [Startup and Maintenance Precautions] WARNING ● Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction. ● Correctly connect the battery connector. Do not charge, disassemble, heat, short-circuit, solder, or throw the battery into the fire. Also, do not expose it to liquid or strong shock. Doing so will cause the battery to produce heat, explode, ignite, or leak, resulting in injury and fire.
  • Page 9 [Startup and Maintenance Precautions] CAUTION ● Do not touch the integrated circuits on the circuit board of an extended SRAM cassette or a battery- less option cassette. Doing so may cause malfunction or failure of the module. ● Do not drop or apply shock to the battery to be installed in the module. Doing so may damage the battery, causing the battery fluid to leak inside the battery.
  • Page 10: Conditions Of Use For The Product

    Notwithstanding the above restrictions, Mitsubishi Electric may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi Electric and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required.
  • Page 11: Considerations For Use

    CONSIDERATIONS FOR USE This section explains the following considerations. Page 9 Considerations for performance and specifications Page 9 Precautions for the streaming transfer, data read, and data write functions Page 10 Considerations for other functions Page 10 Considerations for accessing a high speed data communication module Page 10 Considerations for security Page 10 Considerations for using an SD memory card Considerations for performance and specifications...
  • Page 12 ■SD memory card to be used • Use an SD memory card manufactured by Mitsubishi Electric Corporation described in the following section. If any other SD memory card is used, data in the SD memory card may be corrupted while the system is running or the system may stop (a module major error (error code: 2450H) occurs in a CPU module).
  • Page 13 ■Turning the power OFF or resetting a CPU module • If the power is turned OFF or a CPU module is reset while data is being written to an SD memory card, the writing may not be completed. A high speed data communication module automatically recovers files when the power is turned ON again, but the recovery will not succeed in some cases.
  • Page 14: Introduction

    Before using the product, please read this manual and relevant manuals carefully and develop familiarity with the performance of MELSEC iQ-R series programmable controller to handle the product correctly. When applying the program examples provided in this manual to an actual system, ensure the applicability and confirm that it will not cause system control problems.
  • Page 15: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ..............1 CONDITIONS OF USE FOR THE PRODUCT .
  • Page 16 Connection System Equipment ............57 Operating Environment.
  • Page 17: Relevant Manuals

    SD memory card, and battery e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool. e-Manual has the following features: •...
  • Page 18: Terms

    TERMS Unless otherwise specified, this manual uses the following terms. Term Description Device memory and device Various memory data in a CPU module. There are devices handled as bit data and word data. Engineering tool A tool used for setting up programmable controllers, programming, debugging, and maintenance. For the supported tools, refer to the following: MELSEC iQ-R Module Configuration Manual Streaming transfer...
  • Page 19: Chapter 1 Part Names

    PART NAMES This chapter shows the part names of a high speed data communication module. Name Description RUN LED Indicates the operating status. • ON: In operation • Flashing: Checking module or selecting the module for online module change (Flashes for 10 seconds in "Checking module" when the [Checking module] button is pressed in the "Find High Speed Data Communication Module"...
  • Page 20 Name Description Ethernet port A port for connecting a high speed data communication module to 10BASE-T/100BASE-TX/1000BASE-T (A high speed data communication module distinguishes among 10BASE-T, 100BASE-TX, and 1000BASE-T depending on an external device.) SD memory card lock switch A switch for disabling access to an SD memory card to remove it. (SD CARD OFF button) Removing an SD memory card is prohibited while the CARD RDY LED is ON or flashing.
  • Page 21: Chapter 2 Specifications

    SPECIFICATIONS This chapter shows the specifications of a high speed data communication module. Performance Specifications This section shows the performance specifications of a high speed data communication module. Transmission and interface specifications Item Specification Ethernet Interface • 1000BASE-T • 100BASE-TX •...
  • Page 22: Functional Specifications

    Functional specifications High speed data communication module Item Specification Number of transfer-enabled personal computers Up to four host computers Note that the following limits apply: • Up to two host computers as a transfer destination of high speed sampling label for streaming transfer •...
  • Page 23 Item Specification Label Maximum number High speed • Up to 1024 labels per label group of labels sampling • Total: up to 32768 labels • Up to 1024 labels per label group General sampling • Total: up to 65536 labels Maximum number High speed •...
  • Page 24: Access Specifications For A Cpu Module

    Access Specifications for a CPU Module This section shows the access specifications for CPU modules. Accessible CPU modules Series Model Data sampling method RCPU Programmable RnCPU R00CPU, R01CPU, R02CPU, R04CPU, R08CPU, R16CPU, R32CPU, R120CPU • High speed controller CPU sampling RnENCPU R04ENCPU, R08ENCPU, R16ENCPU, R32ENCPU, R120ENCPU •...
  • Page 25: Accessible Routes

    Accessible routes The following shows the accessible routes from a high speed data communication module. : Access route from a high : Connection with an Ethernet : Connection by specifying : Connection by speed data communication module port of a high speed data communication the network number and the station specifying the start I/O number module...
  • Page 26 Own station (control CPU, another CPU in a multiple CPU system) The following table shows the accessible route to a CPU module of the high speed data communication module-mounted station. : Accessible, : No combination Access route Access target CPU module (series) RCPU QCPU (Q mode) LCPU...
  • Page 27 ■Access by specifying the network number and the station number of the target station The following table shows the accessible route when an access target CPU module can be specified by the network number and the station number (or CPU number) from the high speed data communication module-mounted station, in the status where the target device is connected to a network.
  • Page 28 Another station via co-existence network ■Access by specifying the network number and the station number, via another station on CC- Link or C24 The following table shows the accessible route when accessing by specifying the network number and the station number via other stations (the first route) on CC-Link or C24 from the side on which a high speed data communication module is mounted.
  • Page 29: Accessible Devices

    Accessible devices The following tables lists the accessible devices. : Accessible, : Not accessible Device (Device name) Access target CPU module (series) RCPU QCPU (Q mode) LCPU Programmable controller C Controller Programma C Controller Programma CPU/Process CPU /Safety module module controller controller CPU/...
  • Page 30 Device (Device name) Access target CPU module (series) RCPU QCPU (Q mode) LCPU Programmable controller C Controller Programma C Controller Programma CPU/Process CPU /Safety module module controller controller CPU/ General High speed Process sampling sampling      ...
  • Page 31: Bit Specification/Digit Specification Of Devices

    Bit specification/digit specification of devices A bit-specified device or digit-specified device cannot be used when using the high speed sampling function. : Possible, : Not possible Device (device name) Bit specification Digit specification Special relay (SM)     Special register (SD) ...
  • Page 32: Device Specification With Global Labels/Common Device Comments

    Device (device name) Bit specification Digit specification CPU buffer memory access CPU buffer memory access device   device (U3En\G)   CPU buffer memory access device (fixed cycle communication area) (U3En\HG) *1 Specified by QCPU (Q mode) or LCPU only. *2 A device name for QCPU (Q mode) and LCPU.
  • Page 33: Range Of Values By Output Format

    Range of Values by Output Format This section shows the range of values that can be output by each output format. Integer type The ranges of the values that can be represented in each integer type are as follows. Output format Lower limit Upper limit Word [Signed]...
  • Page 34: Chapter 3 Function List

    FUNCTION LIST This chapter shows the function lists of a high speed data communication module, Configuration Tool, and High Speed Data Communication Library. High Speed Data Communication Module The following table shows the function list of a high speed data communication module. Function Description ...
  • Page 35: Configuration Tool

    Configuration Tool The following table shows the function list of Configuration Tool. Function Description  Project management To create or edit a setting file (project file) of a high speed data communication module. function Project file conversion function To convert a project file created by using MELSEC-Q series High Speed Data Communication Module Configuration Tool into a project file of a high speed data communication module.
  • Page 36: High Speed Data Communication Library

    High Speed Data Communication Library The following table shows the function list of High Speed Data Communication Library. : Required, : Implement if needed, : Not required Function Description Implementation to a program Streamin Data Data read write transfer Connection function To connect a host computer to a high speed data communication module.
  • Page 37: Chapter 4 Procedures Before Operation

    PROCEDURES BEFORE OPERATION This chapter shows the procedures before operation for using a high speed data communication module. Startup of High Speed Data Communication Module Procedure to operate by installing Configuration Tool This section shows the procedure for using a high speed data communication module by installing Configuration Tool. : No operation required Step High speed data...
  • Page 38: Procedure To Operate Without Installing Configuration Tool

    MELSEC iQ-R High Speed Data Communication Module Programming Manual Procedure to operate without installing Configuration Tool This section shows the procedure for using a high speed data communication module without installing Configuration Tool. : No operation required Step High speed data Configuration personal Development personal Host computer...
  • Page 39 Network setting for connection Set the same value for the network portion of the IP addresses for a high speed data communication module and a configuration personal computer. Set the same value. Set different values. Network portion Host portion Network portion Host portion 192.168.
  • Page 40: Configuration Tool

    Configuration Tool Configuration Tool configures and maintains a high speed data communication module. For details on Configuration Tool, refer to the following: MELSEC iQ-R High Speed Data Communication Module User's Manual (Application) Startup method The following are the methods for starting Configuration Tool. Startup method Features Reference...
  • Page 41 ■Configuring the web browser The following shows the procedure to configure the web browser.  When using Microsoft Edge as a web browser, the setting procedure differs depending on its version *1 The version of Microsoft Edge can be checked by either of the following. (The name for each setting item may differ depending on its version.
  • Page 42 • Deleting temporary internet files Select [Tools]  [Internet options]  [General] tab on Internet Explorer, and click the [Delete] button under "Browsing history." Select the checkbox of "Temporary Internet files and website files." • Security setting Select [Tools]  [Internet options]  [Security] tab on Internet Explorer. Set "Security level for this zone"...
  • Page 43 Microsoft Edge Legacy The name for each setting item may differ from the one in the following steps, depending on its version. For details, contact Microsoft Corporation. • Proxy setup settings Select [Settings and more]  [Settings]  [Advanced] on Microsoft Edge, and click the [Open proxy settings] button under "Proxy setup."...
  • Page 44 • Disabling SmartScreen Select [Settings and more]  [Settings]  [Privacy & security] on Microsoft Edge. Set "Help protect me from malicious sites and downloads with Windows Defender SmartScreen" to 'Off' under "Windows Defender SmartScreen." 4 PROCEDURES BEFORE OPERATION 4.1 Startup of High Speed Data Communication Module...
  • Page 45 Microsoft Edge The name for each setting item may differ from the one in the following steps, depending on its version. For details, contact Microsoft Corporation. • Proxy setup settings Select [Settings and more]  [Settings]  [System]  [Open your computer's proxy settings] on Microsoft Edge. Set "Automatically detect settings,"...
  • Page 46 • Enabling ClickOnce Start Microsoft Edge, and enter "edge://flags/#edge-click-once." Set "ClickOnce Support" to "Enabled." Restart Microsoft Edge to apply the settings. ■Connecting with a web browser Start Internet Explorer or Microsoft Edge, and enter the address of a high speed data communication module ("http:// 192.168.3.3").
  • Page 47 ■Starting Configuration Tool The following shows the procedure to start Configuration Tool. Click "Start the Configuration Tool" on a web browser connected to a high speed data communication module. Click the [Run] button in the "Application Run - Security Warning" screen. Configuration Tool is downloaded from the high speed data communication module and started.
  • Page 48 About Configuration Tool Displays the version information of Configuration Tool. Connection to MITSUBISHI ELECTRIC FA Global Opens the MITSUBISHI ELECTRIC FA Global Website in a web browser. Website MELSEC iQ-R High Speed Data Communication Module Displays the user's manual of the high speed data communication module.
  • Page 49 Operations in the edit item tree The edit item tree displays the overall project settings in a tree. The operations in the edit item tree are as shown below. (1) Project root (2) Setting type (3) Item ■Selecting an item Items are displayed by double-clicking each setting type.
  • Page 50: Parameter Setting

    Parameter setting Configure the basic settings and the refresh setting of a high speed data communication module in the parameter setting of an engineering tool. For details on the parameter setting, refer to the following: MELSEC iQ-R High Speed Data Communication Module User's Manual (Application) Startup method Operating procedure Select [MELSOFT] ...
  • Page 51 Add a high speed data communication module. Item Description Module Type Select "Information Module." Module Name Select "RD81DC96." Mounting Slot No. Select the slot number where a high speed data communication module is mounted. Start I/O No. Specification Select "Not Set" when not specifying the start I/O number of a high speed data communication module; otherwise, select "Set."...
  • Page 52: Sd Memory Card

    SD Memory Card This section shows an SD memory card inserted in a high speed data communication module. For supported SD memory cards and considerations, refer to the following: Page 57 SD memory card (sold separately, required) Page 10 Considerations for using an SD memory card Operation for inserting an SD memory card Follow the procedure below to insert an SD memory card.
  • Page 53: Operations For Replacing An Sd Memory Card

    Operations for replacing an SD memory card Follow the procedure below to replace the SD memory card with a new card. Also, make sure to stop file access before removing the SD memory card. Turn the power of a CPU module ON when it is OFF. Start Configuration Tool, and read settings.
  • Page 54: Method For Stopping File Access

    Method for stopping file access The following are the methods for stopping file access. • Using the switch on the front of a module • Using input/output signals (X/Y) • Performing the online operation of Configuration Tool Method by using the switch on the front of a module Press the SD memory card lock switch for one second or more.
  • Page 55: Insertion/Removal Method Of An Sd Memory Card

    Insertion/removal method of an SD memory card Make sure to stop the file access when removing or replacing an SD memory card. Insertion procedure Insert an SD memory card (1) straight into the SD memory card slot with its cutout pointed down. Make sure it is not uplifted after inserting it.
  • Page 56: Chapter 5 System Configuration

    SYSTEM CONFIGURATION This chapter shows the system configuration of a high speed data communication module. System Configuration Overall system configuration The following figure shows the overall system configuration when using a high speed data communication module. User program Ethernet CC-Link IE Control, CC-Link IE Field, CC-Link, Ethernet ... (1) Host computer (user program) (2) Development personal computer (High Speed Data Communication Library) (3) SD memory card (sold separately, required)
  • Page 57: System Configuration For The Initial Setup, Maintenance, And Inspection

    System configuration for the initial setup, maintenance, and inspection Connect a high speed data communication module to a personal computer on a 1:1 basis by using a direct connection. Communication can be established without specifying the IP address of a high speed data communication module when using a direct connection.
  • Page 58: System Configuration During Operation

    ■Other considerations ● When the Windows firewall setting of the configuration personal computer is enabled Disable the Windows firewall setting. ● When multiple IP addresses are enabled in a configuration personal computer In the configuration where multiple IP addresses are enabled at the same time as shown below, do not configure the settings for direct connection.
  • Page 59: Connection System Equipment

    This section shows the equipment that can be connected to the high speed data communication module. SD memory card (sold separately, required) The high speed data communication module requires one SD memory card. Use one of the following SD memory cards manufactured by Mitsubishi Electric. Model Capacity...
  • Page 60: Operating Environment

    Operating Environment Configuration personal computer The following table shows the operating environment for Configuration Tool. Item Description    Personal computer A personal computer on which Microsoft Windows operates   Intel Core 2 Duo Processor 2 GHz or more recommended Required 64-bit OS: 2 GB or more recommended memory...
  • Page 61: Considerations For System Configuration

    Considerations for System Configuration This section shows the considerations for system configuration. Considerations for using a C Controller module Network communication route When the network module is mounted on the C Controller module, the network module cannot be used as a relay station. Supported Software Packages The following table shows the software packages that can be used for the high speed data communication module.
  • Page 62: Chapter 6 Wiring

    WIRING This chapter shows the method for connecting an Ethernet cable to a high speed data communication module. For connectable Ethernet cables, refer to the following:. Page 57 Ethernet (twisted pair) cable (sold separately) Wiring of an Ethernet Cable The following shows the methods for connecting and disconnecting an Ethernet cable. Connection procedure Check the insertion direction, and insert an Ethernet cable into the Ethernet port on the high speed data communication module until it clicks.
  • Page 63: Wiring Precautions

    Wiring Precautions • To establish a reliable system and fully use the functions of a module, a wiring that does not easily receive the effects of noise is required. • Sufficient safety measures must be taken when constructing the IEEE802.3 1000BASE-T/100BASE-TX/10BASE-T networks.
  • Page 64: Chapter 7 Installation And Uninstallation

    INSTALLATION AND UNINSTALLATION This chapter shows the procedure for installing and uninstalling High Speed Data Communication Module Tool. Considerations for installation/uninstallation • Log on to a personal computer as a user with the administrator authority. • Before the installation, end all running applications on the operating system. If software is installed while other applications are running, the product may not run normally.
  • Page 65 MEMO 7 INSTALLATION AND UNINSTALLATION 7.2 Uninstallation Procedure...
  • Page 66: Chapter 8 Operation Example

    OPERATION EXAMPLE This chapter shows the operation example of simple streaming transfer using the C# sample program in the system configuration including a high speed data communication module. Setup System configuration Configure the sample system using the following devices and software. Device/software Product name/description Reference...
  • Page 67: Device Setup

    Device setup The following shows the setup procedures of devices. Personal computer setting Operating procedure Install Configuration Tool. Page 62 INSTALLATION AND UNINSTALLATION Copy the sample file under the "Library" folder in the compressed file. Example: Copy the "Library\Samples\C#" folder in the compressed file to the C drive. C Drive This product (SW1DNN-RDCUTL-E) Library...
  • Page 68 Creating a ladder program for operation check When setting parameters in the engineering tool, create a ladder program for operation check and write it to a CPU module. ■Devices used in a ladder program Device name Device Application Special relay SM400 Always ON signal Low-speed timer...
  • Page 69: High Speed Data Communication Module Setting

    High Speed Data Communication Module Setting This section shows the setting of a high speed data communication module in Configuration Tool. Starting Configuration Tool Windows Start  [MELSOFT]  [MELSEC iQ-R High Speed Data Communication Module Configuration Tool] General sampling label settings Click the [General Sampling Label Setting] button.
  • Page 70: Writing Settings

    Writing settings Select [Online]  [Write]. When the "Transfer setup" screen appears, click the [OK] button. Click the [OK] button. Click the [OK] button. Click the [OK] button. 8 OPERATION EXAMPLE 8.2 High Speed Data Communication Module Setting...
  • Page 71: Performing Streaming Transfer

    Performing Streaming Transfer This section shows the streaming transfer methods. Building a C# sample program Open a solution file. Example: C:\C#\SourceFile\HSDCSample.sln When the "Review Project And Solution Changes" screen appears, click the [OK] button. Select "StreamingTransferSample" and build the project. Executing a C# sample program and checking the operation Switch the CPU module to the RUN state.
  • Page 72: Appendix

    APPENDIX Appendix 1 External Dimensions The following figures show the external dimensions of a high speed data communication module. 27.8 (Unit: mm) APPX Appendix 1 External Dimensions...
  • Page 73 MEMO APPX Appendix 1 External Dimensions...
  • Page 74: Index

    INDEX ..... . . 55 Direct connection ......45,47 Edit item tree .
  • Page 75 MEMO...
  • Page 76: Revisions

    Japanese manual number: SH-082359-A This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 77: Warranty

    WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
  • Page 78: Trademarks

    TRADEMARKS Intel, and Intel Core are either registered trademarks or trademarks of Intel Corporation in the United States and/or other countries. Microsoft, Internet Explorer, Microsoft Edge, Visual C#, Visual Studio, Windows, and Windows Server are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Oracle and Java are registered trademarks of Oracle and/or its affiliates.
  • Page 80 SH(NA)-082360ENG-A(2104)KWIX MODEL: RD81DC96-U-IN-E MODEL CODE: 13JX4A HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

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