Campbell Hausfeld FP204100 Operating Instructions And Parts Manual

Campbell hausfeld oilless compressor operating instructions and parts manual
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See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of
home and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.

Safety Guidelines

This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates an
imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates a
potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make sure
to tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance.
© 2010 Campbell Hausfeld/Scott Fetzer
STOP!
Record the Model No., Serial No. and date
of purchase located on the base below the
pump in the space below.
Model No. _______________________
Date Code _______________________
Date of purchase _________________
Retain these numbers for future reference.
Have the date code, model number,
and parts list (with missing parts circled
before calling.)
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety Information
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals included
with this product
carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.chpower.com
Oilless
Compressors
DO nOt retUrn the
PrODUCt tO the
retaIler! Call
1-800-543-6400
Do not operate
unit if damaged
MANUAL
FP204100

Breathable Air Warning

This compressor/pump is not
equipped and should not be used "as
is" to supply breathing quality air.
For any application of air for human
consumption, the air compressor/
pump will need to be fitted with
suitable in-line safety and alarm
equipment. This additional equip-
ment is necessary to properly filter
and purify the air to meet minimal
specifications for Grade D breath-
ing as described in Compressed Gas
Association Commodity Specification
G 7.1 - 1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards Associa-
tions (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air ap-
plication and proper in-line safety
and alarm equipment is not simul-
taneously used, existing warranties
shall be voided, and Campbell Haus-
feld disclaims any liability whatso-
ever for any loss, personal injury or
damage.
2. Follow all local electrical and
safety codes as well as in the US,
National Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
IN610502AV 4/10

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Summary of Contents for Campbell Hausfeld FP204100

  • Page 1: Breathable Air Warning

    In case of questions, damaged or missing parts, please call 1-800-543-6400 for customer assistance. REMINDER: Keep your dated proof of purchase for warranty purposes! © 2010 Campbell Hausfeld/Scott Fetzer Oilless Compressors DO nOt retUrn the PrODUCt tO the...
  • Page 2: Spraying Precautions

    Oilless Compressors General Safety Information (Continued) 3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor. 4. Keep visitors away and NEVER allow children in the work area. 5. Wear safety glasses and use hearing protection when operating the pump or unit.
  • Page 3: Operation

    4. Turn on/off switch to ON position and run compressor for 5 minutes. 5. Turn on/off switch to OFF position. 6. Unplug power cord. The compressor is now ready for use. FP204100 ON/OFF Switch Regulator Safety Valve beFOre eaCh Start-UP OPeratInG PrOCeDUre 1.
  • Page 4: Moisture In Compressed Air

    MOIStUre In COMPreSSeD aIr Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank.
  • Page 5: Troubleshooting Chart

    2. Loose connections (fittings, tubing, etc.) 3. Broken inlet valves 4. Piston ring worn 1. Excessive water in tank 2. High humidity FP204100 Corrective action 1. Make sure compressor is plugged in and switch is ON 2. Check circuit breaker or fuse at electrical panel.
  • Page 6 Oilless Compressors troubleshooting Chart (Continued) Symptom Compressor runs continuously and safety valve opens as pressure rises Excessive starting and stopping notes www.chpower.com Possible Cause(s) 1. Defective pressure switch 2. Defective safety valve 1. Excessive condensation in tank 2. Loose connections (fittings, tubing, etc.) Corrective action 1.
  • Page 7: Replacement Parts List

    Safety valve On/Off switch Drain valve Pump/Motor assembly (includes line cord) Circuit board Pressure switch Exhaust tube Address any correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A. Part ref. Qty. Description FP204001AV Compression fitting...
  • Page 8 B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
  • Page 9: Avertissement D'air Respirable

    1-800-543-6400 pour demander conseil. MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie! Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité. © 2010 Campbell Hausfeld/Scott Fetzer Compresseur Sans huile ne PaS renVOyer le PrODUIt aU MarChanD! ARRÊT!
  • Page 10: Précautions De Pulvérisation

    Compresseur Sans Huile Généralités sur la Sécurité Suite 3. Seules les personnes bien familiarisées avec ces règles d’utilisation doivent être autorisées à se servir du compresseur. 4. Garder les visiteurs à l’écart de/et NE JAMAIS permettre les enfants dans l’endroit de travail. 5.
  • Page 11 Installation ( Suite 2. Si la réparation ou le remplacement du cordon ou de la fiche est nécessaire, ne pas connecter le fil de terre à ni une ni l’autre borne plate. Le fil avec l’isolation qui a une surface externe verte (avec ou sans rayures) est le fil de terre.
  • Page 12: Soupape De Sûreté Asme

    Compresseur Sans Huile Fonctionnement ( Suite En position OFF (arrêt), le pressostat ne peut pas fonctionner et le compresseur ne fonctionnera pas. S'assurer que l'interrupteur est à la position OFF (arrêt) en connectant ou déconnectant le cordon d'alimentation de la prise de courant.
  • Page 13: Guide De Dépannage

    2. Connexions desserrées (raccords, tubes, etc.) 3. Soupapes d'aspiration brisées 4. Bague de piston défectueuse 13 Fr FP204100 Mesures Correctives 1. S'assurer que le compresseur est branché et que l'interrupteur est à ON (marche) 2. Vérifier le disjoncteur ou les fusibles au coffret électrique...
  • Page 14 Compresseur Sans Huile Section head (Continued) Guide de Dépannage (Suite) Symptôme Trop d'humidité dans l'air déchargé Le compresseur fonctionne continuellement et la soupape de sûreté s'ouvre tandis que la pression monte Démarrage et arrêt excessifs notes Cause(s) Possible(s) 1. Trop d'eau dans le réservoir 2.
  • Page 15 Robinet de vidange Montage de pompe/moteur (inclut le cordon d'alimentation) Carte de circuits imprimés Manostat Tuyau d’échappement Correspondance concernant les pièces : Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A. número no de. de pièce Qté.
  • Page 16: Garantie Limitée

    2. GARANTIE ACCORDÉE PAR (GARANT): Campbell Hausfeld/Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Téléphone: (800) 543-6400 3. BÉNÉFICIAIRE DE CETTE GARANTIE (ACHETEUR): L’acheteur original (sauf en cas de revente) du produit Campbell Hausfeld. 4. PRODUITS COUVERTS PAR CETTE GARANTIE: N’importe quel compresseur d’air Campbell Hausfeld.
  • Page 17: Medidas De Seguridad

    1-800-543-6400 para obtener ayuda. RECORDATORIO: ¡Guarde su comprobante de compra con fecha para fines de la garantía! © 2010 Campbell Hausfeld/Scott Fetzer Compresores Sin aceite ¡nO DeVUelVa el PrODUCtO al...
  • Page 18: Precauciones Para Rociar

    Compresores Sin Aceite Informaciones Generales de Seguridad ( Continuación 3. Este compresor sólo debe ser usado por personas que estén bien familiarizadas con las reglas de seguridad y de manejo. 4. Mantenga a los visitantes alejados y NUNCA permita la presencia de niños en el área de trabajo.
  • Page 19: Términos Y Definiciones

    5. Coloque el interruptor de encendido/apagado en la posición OFF (apagado). 6. Desenchufe el cordón de corriente. 15,24 30,48 45,72 19 Sp FP204100 Interruptor ON/OFF Regulador Válvula de seguridad Ahora el compresor está listo para ser usado. banteS De CaDa PrOCeDIMIentO De arranQUe FUnCIOnaMIentO 1.
  • Page 20: Mantenimiento

    Compresores Sin Aceite Operation (Continued) CIClO De enCenDIDO/aPaGaDO Del COMPreSOr En la posición ON (encendido), el compresor bombea aire dentro el tanque. Cuando se alcanza la presión de apagado (“corte” preestablecido), el compresor se apaga automáticamente. Si se deja el compresor en la posición ON (encendido) y el aire sale del tanque al usar una boquilla para inflar neumáticos, una herramienta,...
  • Page 21 Válvulas de entrada averiadas Aro del pistón desgastado Demasiada agua en el tanque Humedad elevada 21 Sp FP204100 acción a tomar 1. Asegúrese de que el compresor esté enchufado y que el interruptor esté en la posición ON (encendido) 2. Revise el disyuntor o fusible en el panel de electricidad.
  • Page 22 Compresores Sin Aceite Section head (Continued) Guía de diagnóstico de averías Problema El compresor funciona en forma continua y la válvula de seguridad se abre cuando aumenta la presión Arranques y paradas excesivas notes (Continuación) Posible(s) Causa(s) 1. Presostato defectuoso 2.
  • Page 23 Interruptor Llave de drenaje Ensamblaje de la bomba/motor (incluye el cable) Tablero del circuito Presostato Tubo de salida Puede escribirnos a: Campbell Hausfeld Attn: Customer Service 100 Production Drive Harrison, OH 45030 U.S.A. numero no. de de pieza Ctd. ref.
  • Page 24 1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Un año. 2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400 3.

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