Campbell Hausfeld FP2040 Operating Instructions And Parts Manual

Campbell Hausfeld FP2040 Operating Instructions And Parts Manual

Oilless compressors
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See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could
result in personal injury and/or property damage! Retain instructions for future reference.
BUILT TO LAST
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
DANGER
!
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
WARNING
!
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
CAUTION
!
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
NOTICE
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2002 Campbell Hausfeld/Scott Fetzer
Oilless
Compressors
DO NOT RETURN THE
PRODUCT TO THE
STOP!
RETAILER!
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Retain these numbers for future
reference.
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
A listing of service center locations is
enclosed. Have the serial number,
model number, and parts list (with
missing parts circled before calling.)
Do not operate
WARNING
!
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
For parts, product & service information
visit www.chpower.com
DANGER
!

Breathable Air Warning

This compressor/pump is not
equipped and should not be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and Occupational
Safety and Health Act (OSHA).
IN606800AV 11/02
FP2040
Need
Assistance?
Call Us First!
1-800-543-8622
MANUAL

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Summary of Contents for Campbell Hausfeld FP2040

  • Page 1: Breathable Air Warning

    1-800-543-6400 for customer REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. © 2002 Campbell Hausfeld/Scott Fetzer Oilless Compressors DO NOT RETURN THE...
  • Page 2: Installation

    Oilless Compressors General Safety Information (Continued) 3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor. 4. Keep visitors away and NEVER allow children in the work area. 5. Wear safety glasses and use hearing protection when operating the pump...
  • Page 3: Operation

    5. Turn regulator knob clockwise to cause air to bleed off. Compressor will restart at a preset pressure. 6. Turn regulator knob counterclockwise to shut off the air and turn switch to Off position. www.chpower.com FP2040...
  • Page 4: Maintenance

    Oilless Compressors Operation (Continued) 7. Attach chuck or other tool to open end of hose. Turn the regulator on. In the ON position, the compressor pumps air into the tank. It shuts off automatically when unit reaches its maximum preset pressure. In the OFF position, the pressure switch cannot function and the compressor will not operate.
  • Page 5: Troubleshooting Chart

    2. Replace pump assembly 3. Replace pump assembly 1. Tighten 2. Replace pump assembly 3. Check all connections with soap and water solution and tighten Do not disassemble check valve. DANGER With air in tank, bleed tank first. FP2040 www.chpower.com...
  • Page 6 Oilless Compressors Troubleshooting Chart (Continued) Symptom Possible Cause(s) Compressor runs 1. Excessive air usage, compressor too continuously and air small output is lower than 2. Air leaks in piping (on machine or in normal/low discharge outside system) pressure 3. Broken inlet valves 4.
  • Page 7: Replacement Parts List

    Shroud screws (M6-10 x 20) Standard hardware item 4 25’ hose MP285100AV Tool kit (5 pieces) FP204008AV Check valve kit FP204010AV Storage cover FP204007AV Piston assembly FP204009AV Exhaust tube kit (includes 12, 14 & 15) FP200339AV Decal kit (not shown) FP204011AV FP2040 www.chpower.com...
  • Page 8: Limited Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.
  • Page 9: Directives De Sécurité

    En cas de dommage ou de MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie! Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité. © 2002 Campbell Hausfeld/Scott Fetzer Compresseur Sans Huile...
  • Page 10 Compresseur Sans Huile Généralités sur la Sécurité (Suite) 3. Seules les personnes bien familiarisées avec ces règles d’utilisation doivent être autorisées à se servir du compresseur. 4. Garder les visiteurs à l’écart de/et NE JAMAIS permettre les enfants dans l’endroit de travail. 5.
  • Page 11 à la gauche. Le compresseur accumulera la pression jusqu’à ce qu’il atteint la pression réglée d’avance et s’arrêtera. 5. Tourner le bouton du régulateur à la droite en laissant de l’air s’échapper. Interrupteur ON/OFF Régulateur 76,2 91,44 121,92 FP2040 Ne pas brancher 152,4...
  • Page 12: Entretien

    Compresseur Sans Huile Fonctionnement (Suite) Le compresseur se remettra en marche à une pression réglée d’avance. 6. Tourner le bouton du régulateur à la gauche afin de couper l’air et ensuite tourner l’interrupteur à la position Off. 7. Fixer un mandrin ou autre outil au bout ouvert du tuyau.
  • Page 13: Guide De Dépannage

    1. Serrer les boulons, caler le réservoir pour le niveler 2. Remplacer le montage de la pompe 3. Remplacer le montage de la pompe 13 Fr FP2040 Ne pas démonter le clapet s’il y a de l’air Ne pas démonter le...
  • Page 14 Compresseur Sans Huile Guide de Dépannage (Suite) Symptôme Cause(s) Possible(s) Perte de pression quand 1. Robinet de vidange desserré le compresseur s’arrête 2. Fuite de clapet 3. Connexions desserrées au manostat, au tuyau ou au régulateur Le compresseur 1. Usage d’air excessif, compresseur trop fonctionne petit continuellement et le...
  • Page 15 Tuyau (7.62m) MP285100AV Trousse d’outils (5 pièces) FP204008AV Trousse de clapet FP204010AV Couvercle de rangement FP204007AV Piston équipé FP204009AV Trousse de tuyaux de sortie (inclut nº 12, 14 & 15) FP200339AV Trousse de décalcomanie (non illustrée) FP204011AV FP2040 Qté.
  • Page 16 2. GARANTIE ACCORDÉE PAR (GARANT): Campbell Hausfeld/Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Téléphone: (800) 543-6400 3. BÉNÉFICIAIRE DE CETTE GARANTIE (ACHETEUR): L’acheteur original (sauf en cas de revente) du produit Campbell Hausfeld. 4. PRODUITS COUVERTS PAR CETTE GARANTIE: N’importe quel compresseur d’air Campbell Hausfeld.
  • Page 17 RENUNCIA A LAS GARANTIAS Si el compresor se utiliza para producir aire respirable SIN haberle instalado el sistema de seguridad y alarma, todas la garantías se anularán y la compañia Campbell Hausfeld no asumirá NINGUNA responsabilidad por pérdidas, heridas personales o daños. Informaciones...
  • Page 18: Instalación

    Compresores Sin Aceite Informaciones Generales de Seguridad (Continuación) 2. Siga todos los códigos de seguridad laboral y electricidad establecidos en su país, por ejemplo los de la NEC y OSHA en EUA. 3. Este compresor sólo debe ser usado por personas que estén bien familiarizadas con las reglas de seguridad y de manejo.
  • Page 19 IMPORTANTE: No utilice el compresor sin haber leido las instrucciones o podría dañarlo. 1. Gire el regulador completamente en el mismo sentido de las agujas del Mango Interruptor ON/OFF 60,96 76,2 91,44 121,92 FP2040 Nunca conecte Regulador Válvula de seguridad 152,4...
  • Page 20: Mantenimiento

    Compresores Sin Aceite Funcionamiento (Continuación) reloj para abrir el flujo de aire. 2. Coloque el presostato en OFF y conecte el cordón al tomacorrientes. 3. Coloque el presostato en ON y deje que el compresor funcione por 5 minutos para que las piezas del cabezal se fijen.
  • Page 21: Guía De Diagnóstico De Averías

    1. Ajuste los pernos, calce el tanque para nivelarlo 2. Reemplace cabezal 3. Reemplace cabezal 21 Sp FP2040 No desarme la válvula de retención con aire No desarme la válvula de retención con aire...
  • Page 22 Compresores Sin Aceite Guía de diagnóstico de averías (Continuación) Problema Posible(s) Causa(s) La presión del tanque 1. Llave de drenaje floja cae cuando se apaga el 2. Válvula de retención con fugas compresor 3. Conexiones flojas en el interruptor de presión, en la manguera o en el regulador.
  • Page 23 Ensamblaje del émbolo Juego del tubo de salida (incluye Nº 12, 14 & 15) Juego de etiqueta adhesiva (no se muestra) 23 Sp Numero de pieza FP204006AV FP200353AV Artículo estándar de ferretería MP285100AV FP204010AV FP204007AV FP204009AV FP200339AV FP204011AV FP2040 Ctd.
  • Page 24 Estándard (Standard Duty) - Un año, Productos Resistentes (Serious Duty) -Dos años, Productos Robustos (Extreme Duty) - Tres años. 2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400 3.

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