Clarke WOODWORKER CS4-6D Operation & Maintenance Instructions Manual

Clarke WOODWORKER CS4-6D Operation & Maintenance Instructions Manual

Belt & disc sander

Advertisement

Quick Links

BELT & DISC SANDER
MODEL NO: CS4-6D
PART NO: 6500412
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0816

Advertisement

Table of Contents
loading

Summary of Contents for Clarke WOODWORKER CS4-6D

  • Page 1 BELT & DISC SANDER MODEL NO: CS4-6D PART NO: 6500412 OPERATION & MAINTENANCE INSTRUCTIONS LS0816...
  • Page 2 INTRODUCTION Thank you for purchasing this CLARKE product. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES 1. ALWAYS learn the machines applications, limitations and the specific potential hazards. Read and become familiar with the entire operating manual. 1. ALWAYS use a face or dust mask if the operation is particularly dusty. 2. AlWAYS check for damage before using the machine, check for alignment of moving parts, breakage of parts, and any other condition that may affect the machines operation.
  • Page 4: Extra Precautions For Belt/Disc Sanders

    15. NEVER operate machine while under the influence of drugs, alcohol or any medication. 16. NEVER leave machine running unattended. Turn power off. Do not leave the machine until it comes to a complete stop. 17. NEVER force the machine, it will do a better and safer job at the rate for which it was designed.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 6 OVERVIEW Sanding operations are inherently dusty. It is strongly recommended that users use a dust-collection system when using this belt & disc sander. The use of a mask or respirator is still recommended even when a dust-collection system is in use.
  • Page 7: Mounting The Sander To A Workbench

    ASSEMBLY CAUTION: THE SANDER MUST ASSEMBLED BEFORE USE. DO NOT PLUG UNIT INTO POWER SOURCE UNTIL THE UNIT HAS BEEN COMPLETELY ASSEMBLED. MOUNTING THE SANDER TO A WORKBENCH Before attempting to use this sander, it should be properly mounted to a workbench or stand 1.
  • Page 8: Installing The Backstop

    INSTALLING THE BACKSTOP 1. Position the backstop against the belt frame so that the slot aligns with threaded hole in frame. 2. Secure the backstop to frame with 2 x socket head screws, washers as shown. Do not overtighten. • The gap between the sanding belt and the backstop should be no more than 2mm.
  • Page 9: Changing The Sanding Discs

    6. Align perimeter of disc with plate and press disc firmly into position on plate, leaving no loose edges. 7. Replace the disc guard, disc guard screws and work table. CONSUMABLES Sanding discs are available from your Clarke dealer. Grit Part number Fine 6502097 Medium...
  • Page 10: Changing The Sanding Belts

    8. Replace the tray and tighten the two screws on the back of the belt sanding arm. 9. Lower the belt sanding arm and tighten the socket head screw using the 6mm hex wrench provided. CONSUMABLES Sanding Belts are available from your Clarke dealer. Grit Part number Fine 6502096...
  • Page 11: Belt Tracking

    BELT TRACKING The belt-tracking adjustment is set at the factory so that the abrasive belt will run true on the drums. If, however, the belt should track to one side or the other, an adjustment can be made by turning the tracking knob. •...
  • Page 12: Operation

    OPERATION WARNING: NEVER TOUCH THE SANDING DISC OR BELT WHILE IT IS MOVING, DO NOT TOUCH THE WORK PIECE AFTER SANDING, IT COULD BE VERY HOT. WARNING: ALWAYS WEAR SAFETY GLASSES WHEN OPERATING THE SANDER CAUTION: ALWAYS MAKE SURE THE WORK TABLE AND BACKSTOP ARE PROPERLY ADJUSTED AND SECURE BEFORE USE.
  • Page 13: Surface Sanding On The Belt

    SURFACE SANDING ON THE BELT When sanding flat broad surfaces on the belt hold the workpiece firmly on the surface of the belt and against the backstop, keeping fingers away from the sanding belt. Consider using a push or hold-down stick. •...
  • Page 14: Maintenance

    MITRE GAUGE - DISC SANDER A mitre gauge can be used on the work table, as shown. The mitre gauge head can be set anywhere up to 60 (right or left) by loosening the lock-knob, setting the mitre gauge head to the desired angle, and tightening the lock-knob.
  • Page 15: Removing Pulley Cover And Installing Drive Belt

    REMOVING PULLEY COVER AND INSTALLING DRIVE BELT 1. Using a cross head screwdriver, remove the screw located in the middle of the cover. 2. Remove the cover. 3. Loosen (3) screws to allow pulleys to move enough to place the belt around them.
  • Page 16: Specifications

    6500412 PARTS AND SERVICING For Parts & Servicing, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com...
  • Page 17: Exploded Diagram And Parts List

    EXPLODED DIAGRAM & PARTS LIST...
  • Page 18 EXPLODED DIAGRAM & PARTS LIST DESCRIPTION DESCRIPTION DESCRIPTION Philips Screw M4x6 Bearing Base Cotter Pin Flat Washer D4 Phillips Screw M6x25 Miter Gauge Knob Base Cover Hex Socket Round Head Mitre Gauge Screw M8x25 Philips Screw St4.2x10 Cotter Pin Belt Cover Toothed Lock Washer D4 Tension Spring Square Nut...
  • Page 19: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

This manual is also suitable for:

Woodworker 6500412

Table of Contents