Refitting The Starting System - APRILIA QUASAR 125 2003 Workshop Manual

QUASAR 125-180
3.6.2

REFITTING THE STARTING SYSTEM

"
Refit the return spring (1) first, and then the starter shaft (2).
NOTE
Make sure that the reference mark (3) on the starter shaft (2) is facing
the sliding gear (4) axis.
"
Hook-up the return spring (1) to the starter shaft (2) and, using a stretching
hook, secure the other spring end on the shaft.
NOTE
When refitting the spring (1), take care not to over-stretch it while
hooking.
If over-stretched, the spring could yield.
Danger.
Refit the sliding gear (4) first and then the spring. Slightly move the starter
shaft (2) so as to make gear fitting easier.
NOTE
Make sure that the reference mark (5) on the sliding gear is facing the
crankshaft (6) axis.
NOTE
Grease the spring and the toothed part with the recommended grease,
see 1.8 (LUBRICANT CHART).
"
Refit the converter, see 3.6.3 (REMOVING THE PRIMARY BELT ROLLER).
"
Refit the casing (7).
"
Position and tighten the eight screws (8).
"
Fit the kick-start pedal (9) and tighten the screw (10).
"
Refit the filter (11) and tighten the clip (12).
"
Refit the left footrest, see 6.1.7 (REMOVING THE FOOTREST).
Release 00/2003 - 09
6
5 4 3
8 8
8 7
9
10
ENGINE
1
2
8
8
11
12
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