Checking The Starter Clutch; Refitting The Freewheeling Clutch - APRILIA QUASAR 125 2003 Workshop Manual

ENGINE
2
1
1
2 3
7
6
7
3
- 26 -
00
3.3.5

CHECKING THE STARTER CLUTCH

Check the starter clutch. Push needle roller bearings along the arrows
direction and check that they can move freely inside their seat and go back to
their original position. If necessary, change them.
Check gear teeth, freewheeling clutch (1) outer and inner surface and roller
bearing for wear. If excessivley worn, change them.
Check roller bearing (2) for wear.
3.3.6

REFITTING THE FREEWHEELING CLUTCH

"
Fit the roller bearing (1) and the toothed gear (2) on the freewheeling clutch
(3).
"
Fit the complete freeweheeling clutch on the crankshaft.
"
Position shim and tighten locking ring nut (4).
"
Fit starter motor gear (5).
"
Change gasket and fit casing (6). Tighten the seven screws (7).
"
Refit the alternator, see 3.3.2 (REMOVING THE ALTERNATOR).
5
4
7
QUASAR 125-180
Release 00/2003 - 09