Milnor 48040M7K Installation And Service
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Milnor 48040M7K Installation And Service

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Published Manual Number/ECN: MPI4840MAE/2016175A
• Publishing System: TPAS2
• Access date: 04/21/2016
• Document ECNs: Latest
Installation and Service
48040M7K
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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  • Page 1 Published Manual Number/ECN: MPI4840MAE/2016175A • Publishing System: TPAS2 • Access date: 04/21/2016 • Document ECNs: Latest Installation and Service 48040M7K PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

  • Page 3: Table Of Contents

    Safety Stands BMP150055/2016046A Safety Light Screen Components & Installation BMP150061/2016046A Understanding Tag Guidelines BIUUUI02MK/20160421 Fastener Torque Requirements BIUUUM04/20080506 Safety Placard Use and Placement 48040M7K, 68036M5K, 72046M5K BMP150027/2016046A Safety Placard Use and Placement ISO 48040M7K, 68036M5K, 72046M5K BMP150028/2016075A Guards and Covers BMP150029/2015443A 2.
  • Page 4 BMP150059/2015454A Door Hinge Components and Installation BMP150058/2015454A Door Latch BIIFGM19/2010285A Door Latch Small BIHDBM04/2010476A 7. Water and Steam Water 48040M7K BMP150062/2016046A Steam BMP150063/2016046A Installation, Drain Valve Body With One Valve BIIFLM21/20120503 Drain Valve Body with Two Valves BIIH4M03/20120502 8. Chemical...

  • Page 5: Limited Standard Warranty

    (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

  • Page 6: How To Get The Necessary Repair Components

    • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...

  • Page 7: Trademarks Of Pellerin Milnor Corporation

    Trademarks of Pellerin Milnor Corporation BIUUUD14 (Published) Book specs- Dates: 20140821 / 20140821 / 20140821 Lang: ENG01 Applic: UUU Trademarks of Pellerin Milnor Corporation These words are trademarks of Pellerin Milnor Corporation: Table 1: Trademarks AutoSpot™ E-P Plus® Linear Costa Master™ MilTouch™...

  • Page 9: Safety

    Safety...

  • Page 10: Safety-Tilting Washer-Extractors

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 The following are instructions about hazards related to the cylinder and laundering process. DANGER 7 : Entangle and Sever Hazards—Contact with goods being processed can cause the goods to wrap around your body or limbs and dismember you. The goods are normally isolated by the locked cylinder door. PELLERIN MILNOR CORPORATION...
  • Page 13 • Do not operate the machine with any evidence of damage or malfunction. PELLERIN MILNOR CORPORATION...
  • Page 14 • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. • Do not operate a damaged or malfunctioning machine. Request authorized service. • Do not attempt unauthorized servicing, repairs, or modification. PELLERIN MILNOR CORPORATION...
  • Page 15 Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...

  • Page 16: How To Use The Safety Stands On The Rubber Spring-Resting, Hydraulic-Tilt Washer-Extractor

    2. Referring to the figure, place the safety stands around the tilt cylinder shafts. Lock each stand in position with the bolt, nut and washers provided. Always use both stands. 3. Lock out/tag out power to the machine. — End of BIUUUS06 — PELLERIN MILNOR CORPORATION...

  • Page 17: Safety Stands

    BMP150055/2016046A Page (1 / 3) Safety Stands 48040M7K, 68036M5K, 72044M5K Figure 1: Safety Stands 68036M5K, 72046M5K 5,6,7 5,6,7 Safety stands stored Safety stands released and locked in place 68036M5K, 7246M5K Remove pins and drop legs. (Both Extend legs and install pins and sides) cotter pins.
  • Page 18 BMP150055/2016046A Page (2 / 3) Safety Stands 48040M7K, 68036M5K, 72044M5K Figure 2: Safety Stands - 48040M7K Safety Stands Stored Install pins and cotter pins, both Remove pins and drop legs, both sides. sides. 5,6,7 5,6,7 Safety stands down and locked in place...
  • Page 19 BMP150055/2016046A Page (3 / 3) Safety Stands 48040M7K, 68036M5K, 72044M5K Parts List—Safety Stands Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

  • Page 20: Safety Light Screen Components & Installation

    BMP150061/2016046A Page (1 / 3) Safety Light Screen Components & Installation 48040M7K, 68036M5K, 72046M5K Figure 1: Replacement parts PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 21 BMP150061/2016046A Page (2 / 3) Safety Light Screen Components & Installation 48040M7K, 68036M5K, 72046M5K Figure 2: Safety Light Screen Installation Detail: Stand Placement Mirror Mirror Stand Stand Detail: Stand base mounting hole pattern Post level Receiver Emitter Pole (supplied) leveling...
  • Page 22 Page (3 / 3) Safety Light Screen Components & Installation 48040M7K, 68036M5K, 72046M5K Parts List—Safety Light Screen Components & Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 23 Tag Guidelines for the Models Listed Below BIUUUI02MK (Published) Book specs- Dates: 20160421 / 20160421 / 20160421 Lang: ENG01 Applic: 48040M7K 68036M7K 72046M7K Tag Guidelines for the Models Listed Below 48040M7K 68036M7K 72046M7K Notice 1 : This information may apply to models in addition to those listed above. It applies to paper tags.
  • Page 24 Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, servicing, and commissioning this machine are also available from the Milnor Parts department.
  • Page 25 Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these. B2T2004027: Steam connection (optional) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...

  • Page 26: Fastener Torque Requirements

    If fastener torque specifications or threadlocking compound requirements in an assembly document vary from the specifications in this document, use the assembly document. Figure 1: Common Bolts Used in Milnor Equipment Bolt Head Identifying Marks Legend SAE Grades 1 and 2, ASTM A307, and stainless steel...
  • Page 27 Table 3: Torque Values for Plated Fasteners 5/16-inch and Smaller Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 28 With Threadlocking Compound 1.1.2. Table 5: Threadlocking Compound Selection by Bolt Size Bolt Size LocTite Product 1/4" 1/4" – 5/8" 5/8" – 7/8" 1" + LocTite 222 LocTite 242 LocTite 262 LocTite 272 High temperature LocTite 277 PELLERIN MILNOR CORPORATION...
  • Page 29 Table 8: Torque Values for Applications of LocTite 262 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 30 Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Nominal Pound- Pound- Pound- Bolt Size Inches Inches Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 31 CAUTION 2 : Malfunction Hazard—Improper application of threadlocking compounds may result in fasteners becoming loose from impact, heat, or vibration. Loose fasteners can cause the equipment to malfunction. • Read and follow the threadlocking compound manufacturer's instructions and warnings. PELLERIN MILNOR CORPORATION...
  • Page 32 No threadlocking compound here Cover this area Nut depth Disassembly —For low-strength and medium-strength products, disassemble with hand tools. 3.3. For high-strength products, apply localized heat for five minutes. Disassemble with hand tools while the parts are still hot. PELLERIN MILNOR CORPORATION...
  • Page 33 Fastener Torque Requirements Figure 4: Disassembly Use Localized Heat Legend Soldering gun heating small fastener Torch heating large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
  • Page 34 BMP150027/2016046A Page (1 / 2) Safety Placard Use and Placement 48040M7K, 68036M5K, 72046M5K On steam pipe if equipped REAR VIEW LEFT VIEW FRONT VIEW RIGHT VIEW Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on the machine. Use #8 self-tapping screws.
  • Page 35 Page (2 / 2) Safety Placard Use and Placement 48040M7K, 68036M5K, 72046M5K Parts List—Safety Placard Use and Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 36: Safety Placard Use And Placement Iso 48040M7K

    BMP150028/2016075A Page (1 / 2) Safety Placard Use and Placement ISO 48040M7K, 68036M5K, 72046M5K REAR VIEW LEFT VIEW FRONT VIEW RIGHT VIEW Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on the machine. Use #8 self-tapping screws.
  • Page 37 Page (2 / 2) Safety Placard Use and Placement ISO 48040M7K, 68036M5K, 72046M5K Parts List—Safety Placard Use and Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 38: Guards And Covers

    BMP150029/2015443A Page (1 / 5) Guards and Covers 48040M7K, 68036M5K, 72046M5K Figure 1: Installed view 6836M5K shown PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 39 BMP150029/2015443A Page (2 / 5) Guards and Covers 48040M7K, 68036M5K, 72046M5K Figure 2: Drive covers Brake cover 6836M5K Drive Covers Brake cover not shown 26,27,28 26,27,28 Jackshaft & motor cover 7246M5K Drive Covers PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 40 BMP150029/2015443A Page (3 / 5) Guards and Covers 48040M7K, 68036M5K, 72046M5K Figure 3: Rear Belt Guard 7246M5K shown Detail See Detail A. See Detail B. 11,16 17,18 27,28,29 Typical 23,24,25 Locking Bolts Detail A Detail B Detail C Pivot shaft Pivot shaft “Locking”...
  • Page 41 48040M7K, 68036M5K, 72046M5K Figure 4: Rear Belt Guard & Door Torque Motor Cover 48040M7K Rear Belt Guard Parts List—Guards and Covers Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 42 BMP150029/2015443A Page (5 / 5) Guards and Covers 48040M7K, 68036M5K, 72046M5K Parts List—Guards and Covers Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 43: Installation

    Installation...

  • Page 44: 48040F_, 48040H_ & 68036H_ Washer Extractor Installation

    Do not hesitate to file a claim with the carrier if the machine is damaged in any way during shipment. Milnor will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition.
  • Page 45 It is occasionally possible to reduce the overall dimensions by removing piping or other special modifications. Consult Milnor for additional information. 2. Sufficient clearance must be provided for normal operation and maintenance procedures.
  • Page 46 Re-install the weldment as shown in Figure 4 and store the shims underneath the mid frame as shown in Figure 5. Retain center bolts in the event that the machine is moved. PELLERIN MILNOR CORPORATION...
  • Page 47 Cup weldment when setup for operation Figure 5: Shims stored under the mid frame Before Tilting Machine WARNING 5 : Crush/Sever hazard—Tilting mechanisms can crush or sever parts of your body caught in them. PELLERIN MILNOR CORPORATION...
  • Page 48 7). Remove these bolts after machine is anchored and grouted, service connections are complete and all other installation steps are complete. Figure 6: Safety stand in place Figure 7: Tilting Mid Frame to Floor Locking Bolts — End of BIIFLI01 — PELLERIN MILNOR CORPORATION...

  • Page 49: About The Forces Transmitted By Milnor® Washer-Extractors

    • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model and ® size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 50 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written ® confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.

  • Page 51: Shipping Brackets

    BMP150056/2016046A Page (1 / 2) Shipping Brackets 48040M7K, 68036M5K, 72046M5K Tilt Frame to Base (2 places) Shell to Tilt Frame (4 places) (6 places per stand) 11,12,13 9,10 Section A-A (4 places) 14,15,16 (8 places) Electric boxes, water inlets, and hydraulic tank are not shown.
  • Page 52 BMP150056/2016046A Page (2 / 2) Shipping Brackets 48040M7K, 68036M5K, 72046M5K Parts List—Shipping Brackets Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

  • Page 53: Service Connections

    Ball valve size Equivalent globe valve size 1-1/4" normal flow 2-1/2" 1-1/2" normal flow 2-1/2" 2" normal flow 3" Piped Inlet Specification Piped inlet requirements are as follows (see dimension drawings for sizes and locations of connection points): PELLERIN MILNOR CORPORATION...
  • Page 54 Therefore, the rotation of a three-phase machine must be observed and corrected when the machine is first installed. If it is necessary to reverse the rotation, simply swap the incoming power lines to the PELLERIN MILNOR CORPORATION...
  • Page 55 The sizes of these fuses and wires, along with the motor fuses supplied with the machine, depend on the machine voltage. See the fuse and wire sizing information in the schematic manual and on the machine nameplate. — End of BIIFUI01 — PELLERIN MILNOR CORPORATION...

  • Page 57: Drive

    Drive...

  • Page 58: Drive Components And Belt Installation

    BIIFLM05 (Published) Book specs- Dates: 20151104 / 20160205 / 20160205 Lang: ENG01 Applic: IFL IH4 Drive Components and Belt Installation This document uses Simplified Technical English. Learn more at http://www.asd-ste100.org. Drive Components Identification Figure 1: General View: 4840H7N, 4840H7W, 4840H7R, 4840H7K , 4840M7K PELLERIN MILNOR CORPORATION...
  • Page 59 Drive Components and Belt Installation Figure 2: Detailed views PELLERIN MILNOR CORPORATION...
  • Page 60 5. Make a loop of the correct length with flexible wire. Attach the ends together tightly. 6. Put the wire loop around the belt. 7. Make the belt tight until there is no play in the wire loop. — End of BIIFLM05 — PELLERIN MILNOR CORPORATION...

  • Page 61: Motor Mount 48040M7M

    BMP150036/2015386A Page (1 / 2) Motor Mount 48040M5K, 6836M5K Figure 1: 68036M5K 6,7,12 (4 Places) Places 15,16 17,18 (2 places) 6,7,12 (4 Places) Places Places PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 62 BMP150036/2015386A Page (1 / 3) Motor Mount 48040M5K, 6836M5K Figure 2: 48040M7K 15,16 17,18 6,7,12 (2 places) (4 Places) 2 Places Places Places Parts List—Motor Mount Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 63 03 17130 4840M EXTRACTOR MOTOR PLATE W3 17142 BRAKE TEFC MOTOR TORQARM-4840M 02 21859C BRAKE TORQUE ARM,4840 CAST 15K151 HXCAPSCR 1/2-13UNC24X1.25 GR5 15U300 LOKWASHER REGULAR 1/2 ZINC PLT 15U490 FLTWASH 1+1/2X17/32X1/4 ZINC 15G230 HXNUT 1/2-13UNC2B SAE ZINC GR2 PELLERIN MILNOR CORPORATION...

  • Page 64: Disc Brake Maintenance

    During parts of this procedure when you open up the calipers or hydraulic lines, put a cloth under Tip: the calipers to catch hydraulic fluid and parts that will fall. For safety, fully remove spilled hydraulic fluid after brake maintenance. This will help you easily identify leaks. PELLERIN MILNOR CORPORATION...
  • Page 65 Note 1: The brakes shown in this document can look different from your equipment. Note 2: Do this inspection when the maintenance schedule tells it is necessary. Do this inspection after you replace friction pads or do a caliper overhaul. PELLERIN MILNOR CORPORATION...
  • Page 66 Attach the new pad to the piston. Tighten the screw. c. Make sure that the screw head is fully in the recess in the pad. 6. Make sure that the connection o-rings are clean and in their positions (Figure 2, item 7). PELLERIN MILNOR CORPORATION...
  • Page 67 7. Put the caliper halves in their positions on the brake assembly. Tighten the mounting bolts to 30 foot-pounds (41 Newton-meters). 8. Bleed the brake. See Section 4 “How to Change Hydraulic Fluid and Remove (Bleed) Air from the Brake Circuit ”. 9. Supply electrical power to the machine. PELLERIN MILNOR CORPORATION...
  • Page 68 2, item 7) and the hole in the spacer (Figure 2, item 10). When you disconnect the calipers, hydraulic fluid can flow from the hole at the connection O-rings. Air can get in the line. After you connect the calipers, you must bleed the system. PELLERIN MILNOR CORPORATION...
  • Page 69 The Vacula suction pump can do the work more quickly than by gravity and pressure in the Tip: hydraulic cylinder. It is also cleaner because all of the hydraulic fluid goes into the container supplied. It helps you not spill the hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 70 Section 4.3 Section 4.4. Figure 3: Pumps Used to Remove Hydraulic Fluid Quickly Alternative Pumps for Suction of Hydraulic Fluid Legend A manual suction pump The Vacula suction pump uses compressed air and holds used hydraulic fluid. PELLERIN MILNOR CORPORATION...
  • Page 71 2. Apply electrical power to the machine. Release the brake. 3. See the part of the machine reference manual that tells how to operate the outputs manually. PELLERIN MILNOR CORPORATION...
  • Page 72 A view of the brake rod and related components Legend The brake cylinder The rod for the brake cylinder The rod for the air cylinder The air cylinder Two nuts to lock the rods together The slot to see the nuts PELLERIN MILNOR CORPORATION...
  • Page 73 M1 First mark at the view slot -- the brake released M2a. Second mark--one possible position -- the brake applied M2b. Second mark-- a different position -- the brake applied AT. Air tubing (See Figure 1,1). Air releases the brake. Spring applies the brake PELLERIN MILNOR CORPORATION...
  • Page 74 1, item 1). One supplies compressed air from an air valve. The other sends this compressed air to a pressure switch. If you remove one of the two tubes when compressed air is there, you will apply the brake. 1. Disconnect the air tubing (Figure 1, item 1). PELLERIN MILNOR CORPORATION...
  • Page 75 6.5. spring pressure, it will have a pressure regulator. Make sure that you adjust the air pressure of the second brake (Figure 7, item 2) to 10 – 12 PSI (0.7-0.84 kg/cm-cm). — End of BIEUUM01 — PELLERIN MILNOR CORPORATION...

  • Page 76: Disc Brake

    BMP120026/2015435A Page (1 / 3) Disc Brake M9V4840_, M7V4836_, 68036F_, 68036H5_, 48040M7K, 68036M5K, 72046M5K 6836H5N Shown 15,16, 17,18 6,33 12,13,14 PELLERIN MILNOR CORPORATION...
  • Page 77 BMP120026/2015435A Page (2 / 3) Disc Brake M9V4840_, M7V4836_, 68036F_, 68036H5_, 48040M7K, 68036M5K, 72046M5K 22,23 27,30,31,32 Caliper Repair Kit: A double caliper is shown. 20B* The repair kit is used for single 20C* calipers also. 20D* 20E* 20F* * - 2 per kit...
  • Page 78 Page (3 / 3) Disc Brake M9V4840_, M7V4836_, 68036F_, 68036H5_, 48040M7K, 68036M5K, 72046M5K Parts List—Disc Brake Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 79: Air Cylinder Components And Installation

    If you tighten the locknut too much, this will cause the incorrect shape. This can stop air cylinder movement. Figure 1: Compare Piston Cup Shapes Correct shape Incorrect shape Legend Lock nut Piston cup, Correct shape Piston cup, Incorrect shape Air Cylinder Components Figure 2: Air cylinder PELLERIN MILNOR CORPORATION...
  • Page 80 51V015 Pipe Fitting; Tee; 1/4 53A008B Hydraulic fitting; Hose end straight connector; 5SCC0EBE Pipe FittingCoupling; 1/4; 15G185 Nut; Hex; 5/16; 18 20L601F Identification tag; "F" 20L601X Identification tag; "X" 27A005A Muffler; 1/4" — End of BIIFLM11 — PELLERIN MILNOR CORPORATION...

  • Page 81: Cylinder Installation

    Detailed view—Connection between the Pull-up plate and the Hub (outer bolts) Detailed view—Connection between the Pull-up plate and the Shaft (inner bolts) Cylinder Shell Shell front Bearing housing This dimension must be in this range: 0.3125 inches [8mm] — 0.375 inches [9.5mm]. PELLERIN MILNOR CORPORATION...
  • Page 82 Use thread lock compound Locktite 242. Tighten items 16 and 17 to 36 IN. LBS. (18 instances). Use thread lock compound Locktite 242. Torque items 20 and 15 to 376FT. LBS. ( 4 instances). Apply oil to the o-rings before you assemble. PELLERIN MILNOR CORPORATION...
  • Page 83 Cylinder Installation Figure 3: Shell General View Legend There are four plugs in the shell. There are two on each side of the shell. For maintenance, replace the plugs with the bolts that hold the cylinder. PELLERIN MILNOR CORPORATION...
  • Page 84 15K040T Bolt; Torx button head; 1/4-20X3/4 60C155V O-Ring; Viton; 4.75ID; 3/16CS 60C157V O-Ring; Viton; 4+7/8ID; 3/16CS 15K235AA Bolt; Hex head; 3/4-10X2.75 ACA4840F7B Cylinder Standard Cylinder - 38" door ACA4840F7P Cylinder Pickfree Cylinder — End of BIIFLM07 — PELLERIN MILNOR CORPORATION...

  • Page 85: Bearing Housing Components And Installation 48040M7K

    When you install new seals, make sure that they point in the directions shown. The installation sequence: Install one seal into the rear of the seal holder. Install the seal holder. Install the two remaining seals. Fill this space with grease. PELLERIN MILNOR CORPORATION...
  • Page 86 Bearing Housing Components and Installation Figure 2: Bearing housing Front view, Detailed views BB, CC Legend BB. Grease inlet for the front bearing CC. Grease inlet for the seals PELLERIN MILNOR CORPORATION...
  • Page 87 Bearing Housing Components and Installation Figure 3: Bearing housing Detailed views DD, EE, FF (See Figure Legend DD. Compressed air inlet for the outer seal Grease outlet for the seals Fluid inlet to flush the space between the seals PELLERIN MILNOR CORPORATION...
  • Page 88 Rear view Legend Grease inlet for the rear bearing Fluid inlet to flush the space between the seals Grease inlet for the front bearing Grease inlet for the seals 2 instances 8 instances 3 instances Outer seal PELLERIN MILNOR CORPORATION...
  • Page 89 Gasket; Seal holder;Front 02 21811 Gasket; Seal holder; Rear 02 21812 Gasket; Seal 24S146 Seal; Shaft; Nitrile 24S146V Seal; Shaft; Viton 24S114 Seal; Shaft; Nitrile 24S114V Seal; Shaft; Viton 60C190 O-Ring; Buna-N 60C190D O-Ring; Viton 56AHN24 Bearing locknut PELLERIN MILNOR CORPORATION...
  • Page 90 Air injection; Bearing housing 53A007B Hydraulic fitting; Connector; 1/4; female; 1/4; Compression fitting 5SB0E0CBEO Pipe Fitting; Hex Bushing Reducer; Brass; 1/4X1/8 54M015 Grease fitting 01 10025Y Dataplate; Grease 60E004TC Tubing; Nylon; 1/4" — End of BIIFLM08 — PELLERIN MILNOR CORPORATION...

  • Page 91: Air Injection Components

    Detailed views Legend Compressed air to the bearing seal coil Bearing seal coil Compressed air to the pressure regulator Compressed air from the bearing seal coil Compressed air to the bearing Compressed air to the bearing pressure switch PELLERIN MILNOR CORPORATION...
  • Page 92 Hydraulic fitting; Tube fitting nut; 1/4 53A500 Hydraulic fitting; Sleeve; 1/4; Brass 53A501 Hydraulic fitting; Insert; 1/4; Brass 60E004TE Tubing; Round; 0.25; NYLON 53A005B Hydraulic fitting; Hose end straight connector; 60E004TC Tubing; Round; 0.25; NYLON — End of BIIFLM09 — PELLERIN MILNOR CORPORATION...

  • Page 93: Frame And Tilt

    Frame and Tilt...

  • Page 94: Frame Pivots And Tilt Stops

    BMP150038/2015386A Page (1 / 4) Frame Pivots and Tilt Stops 48040M7K, 68036M5K, 72046M5K Figure 1: Frame Pivots (68036M5K Shown) (2 places) 13,14,15,16 (4 places) Tilt (3 places) 14,15,16,17 frame Pivot shaft Base shims frame (2 per) 13,14,15 (2 places) View A-A: Frame Pivots, left & right...
  • Page 95 BMP150038/2015386A Page (2 / 4) Frame Pivots and Tilt Stops 48040M7K, 68036M5K, 72046M5K Figure 2: Tilt Stops 22,23 24,25 22,23 18,19 24,25 20,21 View C-C: Tilt stops 68036M5K (4 places) Center back tilt stop 18,19 20,21 22,23 22,23 24,25 24,25 Tilt Stops 72046M5K (left &...
  • Page 96 Frame Pivots and Tilt Stops 48040M7K, 68036M5K, 72046M5K Figure 3: Tilt Stops (48040M7K Shown) Tilt Frame Rear Stops 12,22,23,24,25 18,19 18,19 20,21 20,21 22,23 22,23 24,25 24,25 View D-D: 48040M7K (2 places) View E-E: 48040M7K (2 places) PELLERIN MILNOR CORPORATION...
  • Page 97 Page (4 / 4) Frame Pivots and Tilt Stops 48040M7K, 68036M5K, 72046M5K Parts List—Frame Pivots and Tilt Stops Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 98: Suspension: Marshmellow Springs & Shocks

    BMP150048/2015443A Page (1 / 3) Suspension: Marshmellow Springs & Shocks 48040M7K, 68036M5K, 72046M5K Figure 1: Marshmellow Springs Shell Marsh- mellow spring Tilt frame Section A-A: Marshmellow Springs (4 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 99 BMP150048/2015155A BMP150048/2015443A Page (2 / 3) Suspension: Marshmellow Springs & Shocks 48040M7K, 68036M5K, 72046M5K Figure 2: Shock Absorbers View B-B: Shock Absorbers (4 places) Parts List—Marshmellow Springs & Shocks Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 100 Page (3 / 3) Suspension: Marshmellow Springs & Shocks 48040M7K, 68036M5K, 72046M5K Parts List—Suspension: Marshmellow Springs & Shocks Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 101: Hydraulic Assemblies

    Hydraulic Assemblies...
  • Page 102 BMP150039/2015155A Page (1 / 2) Hydraulic Tank 48040M7K, 68036M5K, 72046M5K Figure 1: Hydraulic tank PELLERIN MILNOR CORPORATION...
  • Page 103 BMP150039/2015155A Page (2 / 2) Hydraulic Tank 48040M7K, 68036M5K, 72046M5K Parts List—Hydraulic Tank Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

  • Page 104: Hydraulic Tilt Valves & Fittings

    BMP150041/2015435A Page (1 / 4) Hydraulic Tilt Valves & Fittings 48040M7K, 68036M5K, 72046M5K Figure 1: Manifolds and valves Tilt Lines 13,14 Door or Dryell Lines 13,14 To/from pump To/from left cylinder To/from right cylinder Tilt Block PELLERIN MILNOR CORPORATION...
  • Page 105 BMP150041/2015435A Page (2 / 4) Hydraulic Tilt Valves & Fittings 48040M7K, 68036M5K, 72046M5K Figure 2: Junction blocks and counterbalance valves See Door or Door / Dryell Load Dryell Options block Door/Dryell Block Tilt block 27,28,29 Typical Right and Left Tilt Cylinders:...
  • Page 106 Page (3 / 4) Hydraulic Tilt Valves & Fittings 48040M7K, 68036M5K, 72046M5K Parts List—Hydraulic Tilt Valves & Fittings Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 107 Page (4 / 4) Hydraulic Tilt Valves & Fittings 48040M7K, 68036M5K, 72046M5K Parts List—Hydraulic Tilt Valves & Fittings Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 108: Hydraulic Cylinder

    BMP150040/2015435A Page (1 / 2) Hydraulic Cylinder 48040M7K, 68036M5K, 72046M5K Section A-A Cylinder Clevis Parts List—Hydraulic Cylinder Mounting Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 109 BMP150040/2015435A Page (2 / 2) Hydraulic Cylinder 48040M7K, 68036M5K, 72046M5K Parts List—Hydraulic Cylinder Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

  • Page 111: Door Assemblies

    Door Assemblies...

  • Page 112: Installation 38" Hydraulic Door

    BMP150060/2016046A Page (1 / 4) Installation 38” Hydraulic Door 48040M7K 59,60 58,60 20,21 See BMP150058. View A-A 49,50 51,53 53,54,57 View B-B PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 113 BMP150060/2016036A BMP150060/2016046A Page (2 / 4) Installation 38” Hydraulic Door 48040M7K 48040M7K 47,48 48,49,50,51 48,49,50,51 54,55,56 54,55,56 VIEW C-C VIEW C-C PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 114 BRKT=MOTOR MOUNT AUTO DOOR 03 25285 PLATE=MOTOR MOUNT AUTO DOOR 02 09109 DISC=3"DUMP VALVE RIGID SEAT 27E320025 TDRQMOTOR- HYDRAULIC DANFOSS DH400 151 2129 56Q1A1610 1.0" BUSH VPUL TPRLOCK1610TLXN 1.50E+09 KEY#15 WOODRUF 1/4X1 NIC ALLOY 54J220 DRCCOUPHALF C5018X1610 TBH PELLERIN MILNOR CORPORATION...
  • Page 115 LOKWASHER REGULAR 1/2 ZINC PLT 15U490 FLTWASH 1+1/2X17/32X1/4 ZINC 15P180 TRDCUT-F HXHD 1/4-20UNC2X5/8 S 15K031 BUTSOKCAPSCR 1/4-20X1/2 SS18-8 15U181 LOCKWASHER MEDIUM 1/4 SS18-8 15K084 TRUSS HXSOK 3/8-16 X 23/32SS 15K120 HXCAPSCR 3/8-16UNC2AX2 GR5 ZIN 15G218 HXLOKNUT NYL 3/8-16 STL/ZNC PELLERIN MILNOR CORPORATION...

  • Page 116: Installation Manual Door

    Installation, Manual Door BIIFLM14 (Published) Book specs- Dates: 20151105 / 20151105 / 20151105 Lang: ENG01 Applic: IFL IH4 Installation, Manual Door Figure 1: Installation, Manual Door 48040F_(shown), 48040M7K General View Legend Refer to the related section in document BIIFLM15 4 instances...
  • Page 117 Installation, Manual Door Figure 2: Installation, Manual Door 48040F_ (shown), 48040M7K Detailed views Legend Put the gasket segments together, end to end, to make the full, circular gasket. 3 instances Refer to the related section in document BIIFLM16 PELLERIN MILNOR CORPORATION...
  • Page 118 Washer; Lock; 1/2 15U490 Washer; Flat; 1+1/2X17/32X1/4 15K031 Bolt; Socket head button; 1/4-20X1/2 15U181 Washer; Lock; 1/4 15K100 Bolt; Hex head; 3/8-16X1+1/4 15U260 Washer; Lock; 3/8 15U246 Washer; Flat; 1" 15K022 Bolt; Socket; 10-24 — End of BIIFLM14 — PELLERIN MILNOR CORPORATION...

  • Page 119: Components 38" Manual Door

    Page (1 / 3) Components, Manual Door - 38” 48040M7K Figure 1: Components, Manual Door G,8,9,10,11,12 F,37,38 26,27,28 29,30 37,38 26,27,28 29,30 34,35,36 Legend Front View Cross Section View, Refer to Figure 2 4 instances 12 instances PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 120 BMP150059/2015454A Page (2 / 3) Components, Manual Door - 38” 48040M7K Figure 2: Components, Manual Door 21,22,23,24 29,30 27,28 37,38 37,39,40 29,30 Legend Door glass and gasket Door channel bolts Retainer ring PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 121 HEXCAPSCR 1/2-13 X 4.75 SS 27B2750L0T SPC RROLL.562ID.937L.048T ZNK 02 18187S SPRING=DOOR STAINLESS STEEL 15U280 FL+WASHER(USS STD)1/2 ZNC PL+D 15G234 LOKNUT 1/2-13NC CAD FLXLOC#21F 15N200 FILMACSCR 1/4-20UNCX2 SS18-8 S 15G170 HEXNUT 1/4-20UNC2 SS18-8 54M015 GREASEFIT 60X36/60X44 1610BL PELLERIN MILNOR CORPORATION...

  • Page 122: Door Hinge Components And Installation

    54A976977 TIMKN #L44610/L44643=1.00"BORE 03 25302 PIN DOOR HINGE 15U500 FLATWASH 2"0D X 1+1/16 X .060 15G248 HXJAMNUT 1-14UNF2B ZINC GR2 15G249 HXCAPNUT L-CROWN 1-14UNF2B ZIN 54JH13562B HINGE COL SPLIT 3.56 FL TOP 15K022 SOKCPSCR 10-24UNC2 X1+1/4 SS18 PELLERIN MILNOR CORPORATION...

  • Page 123: Door Latch

    Part Number Description/Nomenclature Comments Assemblies SA 15 028 Assembly, Door latch Components 02 15105 Retainer ring 02 15297 Striker 02 15298 Cylinder 02 15836 Spring 15H090 60C122 O-ring, 1"X1/8 60C128 O-ring, 1+3/8X1/8 — End of BIIFGM19 — PELLERIN MILNOR CORPORATION...

  • Page 124: Door Latch Small

    Description/Nomenclature Comments Assemblies SA 10 020 Installation Group, Door latch Components 02 10188 Cylinder 02 10222 Spring 02 10221 Retainer Y2 10314 Latch 60C112 O-Ring, 5/8X3/32 60C115 O-Ring, 3/4X1/8 17B014 Retaining ring — End of BIHDBM04 — PELLERIN MILNOR CORPORATION...
  • Page 125 Water and Steam...
  • Page 126 BMP150062/2016046A Page (1 / 6) Water 48040M7K Figure 1: Water valves installed Cold Vacuum Breaker No Vacuum Breaker 3,4,5 40,41 PELLERIN MILNOR CORPORATION...
  • Page 127 BMP150062/2016046A Page (2 / 5) Water 48040M7K Figure 2: Hot and cold water valve assembly Detail A (This port is for (This port is for Dryell flush.) third water.) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 128 BMP150062/2016046A Page (3 / 6) Water 48040M7K Figure 3: Hot water for supply, third water, reuse water (This port is for auto balancing valves.) Detail A: Hot water for supply Third Reuse PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 129 NPTHEXBUSH 3/4X1/8GALV150#CORD 30N100 PRESSGAUGE 1/8"BACKCN.0-30PSI 5S0KNFA NPT TEE 1/2" GALMAL 150# 5SL0KNFA NPTELB 90DEG 1/2 GALMAL 150# 51X017 UNIONSTRADT 1/2"#1404-8-8 5SP0PHFSS NPT PLUG 3/4 SQ SOLID STL/ZINC 96D050A 3/4"BALLVALVE BRZ BONOMI 171N 96D0009E 3/4"NPTBRZ N/C STEAMVAL ANGBOD PELLERIN MILNOR CORPORATION...
  • Page 130 NPT NIP 3/4XCLS TBE GALSTL S40 96J031D 3/4"PRESSREG SET 28# FEMXUN=WATTS#LF25AUB-ZB 5SX0PNF NPT CROSS 3/4" GALMAL 150# 60E086C023 ASSY=3/4"X23"LG+ENDS 5SL0EBEC NPTELB 90DEG STRT 1/4 BRASS125 6.00E+302 HOSE 2.5"WATER CORRUGATED(V50) 27A082 HOSECLAMP 2.5625-3.5CADSC#HS48 SA 03 009 1.5"SIPHONBRKR+SCUPPER ASSY PELLERIN MILNOR CORPORATION...

  • Page 131: Steam

    BMP150063/2016046A Page (1 / 2) Steam 48040M7K Sparger PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 132 NPT NIP 1.25X12 TBE BLKSTL SK4 96D0011E 1.25"NPTBRZ N/C STEAMVALANGBD 02 22540A 1+1/4" STEAM TUBING 6836M5K HYD 60E518C35A STMHOSE SSFLEX 1"=35+2SSENDS W2 11365 *STEAM PIPE+FLANGE WLMT 02 11369D GASKET STEAM FLANGE MTG DYE X6 20247A 3/4" NPT .5" SPARGER MACH. PELLERIN MILNOR CORPORATION...

  • Page 133: Installation, Drain Valve Body With One Valve

    BIIFLM21 (Published) Book specs- Dates: 20120503 / 20120503 / 20120503 Lang: ENG01 Applic: IFL Installation, Drain Valve Body With One Valve Figure 1: Installation, Drain Valve Body With One Valve Installed view Legend Refer to the related section in document BIIFLM22 Place two gaskets together. 6 instances PELLERIN MILNOR CORPORATION...
  • Page 134 A14 06500B Assembly, Drain valve 4" 02 15026 Gasket, Drain valve 20C040B Silicone 15K096 Bolt 3/8-16UNC2X1SS18-8 15U201 Washer, Flat, 3/8" 24G030N Washer, Rolled, Nylon, 3/8" 15U260 Washer,Lock, 3/8" 15G206 Nut, Hex, 3/8" — End of BIIFLM21 — PELLERIN MILNOR CORPORATION...

  • Page 135: Drain Valve Body With Two Valves

    BIIH4M03 (Published) Book specs- Dates: 20120502 / 20120502 / 20120502 Lang: ENG01 Applic: IH4 Drain Valve Body with Two Valves Figure 1: Drain Valve Body with Two Valves Installed view Legend instances 3 See the document BIIFLM22. See the document BIIFLM23. PELLERIN MILNOR CORPORATION...
  • Page 136 Nut, 3/8-16 02 14443 Gasket, 4" W2 11304C Valve body 5SP0KGFSS Plug, 1/2" 51P055 Plug, 1.5" W3 25307D Compressed air tank 30N102 Pressure gage, 1/4", .0-150 PSI 96H018 Needle valve, 1/4"X 1/8" — End of BIIH4M03 — PELLERIN MILNOR CORPORATION...
  • Page 137 Chemical...

  • Page 138: Soap Chute

    BMP150052/2016064A Page (1 / 2) Soap Chute 48040M7K, 68036M5K, 72046M5K 17,18 (6 places) 13,14,15,16 Nozzel within PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 139 BMP150052/2016064A Page (2 / 2) Soap Chute 48040M7K, 68036M5K, 72046M5K Hot water for flushing View A-A Parts List—Soap Chute Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 140: Eight Port Peristaltic Supply Manifold

    BMP150053/2015292A Page (1 / 2) Eight Port Peristaltic Supply Manifold 48040M7K, 68036M5K, 72046M5K 10,11 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 141 BMP150053/2015292A Page (2 / 2) Eight Port Peristaltic Supply Manifold 48040M7K, 68036M5K, 72046M5K Hot water for flushing Parts List—Eight Port Peristaltic Supply Manifold Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 143 Control and Sensing Assemblies...

  • Page 144: Switch Panel Pivot Arm

    BMP150050/2015435A Page (1 / 2) Switch Panel Pivot Arm 48040M7K, 68036M5K, 72046M5K Figure 1: Detailed Views PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 145 Page (2 / 2) Switch Panel Pivot Arm 48040M7K, 68036M5K, 72046M5K Parts List—Switch Panel Pivot Arm Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 146: Tilt Limit Switches

    BMP150046/2015392A Page (1 / 1) Tilt Limit Switches 48040M7K, 68036M5K, 72046M5K DISCHARGE (Full-up) WASH LOAD 4,5 (Door) or (Full- 6,5 (DRYELL- down) autoload) Parts List—Tilt Limit Switches Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 147: Excursion Switch

    BMP150047/2015155A Page (1 / 2) Excursion Switch 48040M7K, 68036M5K, 72046M5K 4,5,6,7 (4 places) 8,9,10,11 (2 places) Parts List—Excursion Switch Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 148: Temperature Probe

    BMP150054/2015292A Page (1 / 1) Temperature Probe 48040M7K, 68036M5K, 72046M5K Temperature probe Parts List—Temperature Probes Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 149 Dimensional...

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