Milnor MilTouch 48040M7K MilTouch 68036 M5K Manual
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- Installation and service (151 pages) ,
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Summary of Contents for Milnor MilTouch 48040M7K MilTouch 68036 M5K
- Page 1 Published Manual Number/ECN: MKWHUO02U1/2023284A • Publishing System: TPAS2 • Access date: 07/14/2023 • Document ECNs: Latest 48040M7K 68036 & 72046 M5K MilTouch™ PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 3 MKWHUO02U1/23284A 1. English Operator Guide - MilTouch-EX™ Washer-extractor with Integrated Door Chute MKWHUO02EN/2023284...
- Page 5 English...
- Page 7 Manual Number: MKWHUO02EN Edition (ECN): 2023284 Operator Guide MilTouch-EX™ Washer-extractor with Integrated Door Chute PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
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Page 8: Table Of Contents
4.2.1 Error Messages for MilTouch-EX™ Controller with Automated Loading and Discharge ......................23 • Formula Errors ....................23 • Loading and Discharging Errors .................27 4.2.2 Error Correction.....................28 4.3 Manual Mode ........................30 4.3.1 Manual Functions ....................31 4.4 Fault Recovery .........................33 Pellerin Milnor Corporation... - Page 9 Contents 4.4.1 The Loading Recovery Sequence................33 4.4.2 The Discharging Recovery Sequence..............34 4.4.3 To Return the Machine to Automatic Operation ...........34 4.4.3.1 Batch Data ....................35 4.5 How to Contact Milnor ® ....................36 Figures Figure 1 MilTouch™ Control Panel with Integrated Door Chute Control .......4 Figure 2 Emergency Stop Switch....................5...
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Page 10: Preface
The machine must be fully commissioned and ready before you attempt to operate it. A separate controller reference manual is available from Milnor for use by technicians involved in the commissioning, programming, and servicing of the machine. -
Page 11: Controls
The following figure shows how the control panel appears on your machine. Figure 1. MilTouch™ Control Panel with Integrated Door Chute Control Legend A... Hydraulic pump enabled button B... Start button C... Master power switch D... Operator light and signal E... Emergency stop switch Pellerin Milnor Corporation... -
Page 12: Emergency Stop Switch (Locking Push Button)
Figure 2. Emergency Stop Switch Stopped Position Run Position NOTICE: Press the emergency stop switch immediately in an emergency situation. Display or Action Explanation This symbol represents the emergency stop switch in Milnor ® documents other than electrical wiring diagrams. Pellerin Milnor Corporation... -
Page 13: How To Use The Miltouch™ Controller
From the Home display, you can activate automatic mode or manual mode. • Automatic mode is the normal mode of operation. • Manual mode can be used to troubleshoot error conditions and reposition the machine. See Section 4.3 : Manual Mode, page Pellerin Milnor Corporation... -
Page 14: Figure 3 The Home Display
Run a formula Scroll between pages Search for a formula Access the Configuration display Access the Diagnostics displays *Dc. Display the Pellerin Milnor Corpo- ration contact information Access the Data Transfer display *Dt. Access the Data Log displays The version data *Vd. -
Page 15: Normal Operation
Loading and Unloading Safety BNWUUO02.C03 0000214879 C.2 B.3 E.2 9/11/20, 8:46 AM Released Loading and unloading activities have associated risks that are addressed by safety placards on the machine. Before you use your Milnor ® washer-extractor for the first time, read the safety placards. -
Page 16: Weighing Goods
On a divided-cylinder machine, put approximately the same weight of goods in each � pocket. When your machine was purchased, your Milnor ® dealer worked with your laundry personnel to determine the optimum machine for your needs. This took into account factors such as the types of goods to be washed and the expected soil content of the goods, which can cause the correct load size to vary greatly among goods types. -
Page 17: Automatic Mode
To activate automatic mode: • From the Home display, touch Automatic Mode from the selection list shown in Figure 4, page 10, or • From the Manual Override display (Figure 27: Manual Override Display, page 31 ), touch Pellerin Milnor Corporation... -
Page 18: Automatic Mode Startup Sequence
YES if there are goods in the machine (such as after a power loss or after an error occurs). See Section 4.4.3 : To Return the Ma- chine to Automatic Operation, page 7. If you selected NO, touch to start automatic operation. Pellerin Milnor Corporation... -
Page 19: Automated Loading
7. The bifold doors close. 8. The washer-extractor tilts forward to the wash position. 9. The controller starts the wash formula from the machine’s batch data (see Section 4.4.3.1 : Batch Data, page 35). The Run display appears. Pellerin Milnor Corporation... -
Page 20: Monitor The Wash Formula
Figure 8. The Names and the Timers Area Legend F#.. Formula number Fn.. Formula name Fr.. Remaining formula time Ft.. Total formula time S#.. Step number Sr.. Remaining step time St.. Total step time Pellerin Milnor Corporation... -
Page 21: The Machine Status Area (B)
Figure 10, page 14, until the programmed in- jection time expires. 3.5.1.3 Manual Control and Diagnostics Area (C) BNCLJO11.C03 0000213316 B.3 C.3 C.5 9/11/20, 10:35 AM Released Use these buttons as explained in the following figure. Pellerin Milnor Corporation... -
Page 22: Respond To The End Of The Cycle
3. The chute seal deflates. 4. The bottom chute locks retract. If the bottom chute locks jam: a. The hydraulic motor drives the elbow into the machine. b. The machine tries again to retract the chute locks. Pellerin Milnor Corporation... - Page 23 10. The chute up locks retract. 11. The controller lowers the chute to the “full down” and locked position. 12. The washer-extractor waits to receive the next Miltrac™ or allied “Start Loading” command. Pellerin Milnor Corporation...
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Page 24: Troubleshooting
When the machine desires a chemical injection, the step timer pauses, the operator signal sounds, and a dialog box ( shown in Figure 13, page 18) appears on the controller. Pellerin Milnor Corporation... -
Page 25: Error Intervention
Operators might also use formula intervention if it is necessary to make a temporary, or one-time change to a wash formula. For example, the operator may want to stop the timer to slowly add a chemical through the soap chute. Pellerin Milnor Corporation... -
Page 26: Modify Step Timer
Subtract 1 minute from the remaining step time. If there is less than 1 minute remaining on the step timer, the timer is reduced to 00:00 and the controller moves on to the next phase in the current step, or the next step if there are no more phases. Pellerin Milnor Corporation... -
Page 27: Modify Water Valves
Open the drain valve to the sewer. If the drain valve to the sewer is open, touch to close it. Open a secondary drain valve to a reuse tank. If the secondary drain valve is open, touch to close it. Close the window. Pellerin Milnor Corporation... -
Page 28: Modify Steam And Cooldown
— Touch the box identified by item Tw on Figure 14, page Figure 20. Pop-up Controls for Water Temperature Increase the desired bath temperature by 1 degree (Celsius or Fahrenheit). Decrease the desired bath water temperature by 1 degree (Celsius or Fahrenheit). Close the window. Pellerin Milnor Corporation... -
Page 29: Modify Water Level
3. The controller disables all outputs, drains the bath water through the normally-open drain valve (usually the drain valve to the sewer), unlocks the door to the washer-extractor, and returns to the Home display. Pellerin Milnor Corporation... -
Page 30: Errors
24) may be blocked. Check the tube and remove lint or other obstructions. Drain Valve Malfunctioned: The drain valve or drain valve solenoid may have malfunc- tioned. Electrical troubleshooting is required (see Figure 25, page 24). Pellerin Milnor Corporation... -
Page 31: Figure 24 Transducer Tube
Check Temperature Probe — The temperature probe detected a temperature below 32° F (0° C) or above 230°F (110°C). The controller turns off all outputs, cancels the wash formula, and re- turns to the Home display. The Probe is Disconnected: Electrical troubleshooting is required. Check for an open circuit. Pellerin Milnor Corporation... - Page 32 Low Air Pressure: The air pressure inside the brake release cylinder is too low. This can be caused by a leaking air cylinder piston cup, leaking/pinched air lines, leaking quick-release air valves, or a faulty pressure switch or pilot air valve. Pellerin Milnor Corporation...
- Page 33 The 8-second timer resets after you correct the error. Injecting less than 5 PSI (34.5 kPa): The machine is injecting less than 5 PSI (34.5 kPa) behind the excluder seal to protect the bearings. Do a check of the air supply and the sensor circuit. Pellerin Milnor Corporation...
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Page 34: Loading And Discharging Errors
Invalid Employee Code — The operator entered an employee code that does not exist in the Mildata ® computer. Can't Find Data — This error appears only on machines connected to a Mildata ® computer. The MilTouch™ machine requested a wash formula that was not found on the Mildata ® computer. Pellerin Milnor Corporation... -
Page 35: Error Correction
The Error Causes/Solutions display gives a list of possible causes for the error. Touch one of the error causes in the list for an explanation of how to correct it. Some errors do not have additional details on how to solve them. Pellerin Milnor Corporation... -
Page 36: Figure 26 Error Causes/Solutions Display
3. In the error code dialog box, touch to silence the operator signal, close the error code di- alog box, and resume the wash formula at the current step. Some error code dialog boxes close automatically when you resolve the error. Pellerin Milnor Corporation... -
Page 37: Manual Mode
Figure 4: Automatic/Manual Selection, page 10 • From the Automatic Loading/Discharging State windows (see Figure 6: Example Loading State, page 12 ), touch • From the error code dialog box (if your machine has encountered an error), touch Pellerin Milnor Corporation... -
Page 38: Manual Functions
3. Press or hold the Hydraulic Pump Enabled button, as indicated for each function. The se- lected function occurs (Ex. The bifold door opens). NOTE: The MilTouch™ controller prevents the activation of a manual control when its activation would be inappropriate. Pellerin Milnor Corporation... - Page 39 The machine must be in the discharge position: rear up, bifold door closed, chute up and locked. Push the Hydraulic Pump Enabled button to start/stop the sequence. Starts the discharging recovery sequence, described in Section 4.4.2 : The Discharging Recovery Sequence, page Stops the discharging recovery sequence. Pellerin Milnor Corporation...
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Page 40: Fault Recovery
Cylinder rotation stops after the time entered in the End Time configuration decision expires. c. The sewer remains closed. 7. Use the Bifold Door function (F1) to close the bifold door. 8. Continue to Section 4.4.3 , page Pellerin Milnor Corporation... -
Page 41: The Discharging Recovery Sequence
The machine moves to the default position. 2. The Recovery display (shown in the following figure) appears. The controller prompts, "Is there a load in the machine?" Touch the yes/no button (item A in the following figure) so that it displays YES. Pellerin Milnor Corporation... -
Page 42: Batch Data
Recovery display. ® The machine also reports production data to the Mildata computer as well as error info. Formula identifies the wash formula used in the tunnel. Goods Code can be used instead. Pellerin Milnor Corporation... -
Page 43: How To Contact Milnor
® machine and knows about the local conditions that may be pertinent to the installation, use, or maintenance of the machine. ® Contact your dealer first. For assistance from the Milnor factory, refer to Table 1, page 36 contact information. - Page 44 Troubleshooting Pellerin Milnor Corporation Post Office Box 400 Kenner, LA 70063-0400 Telephone: 504-467-9591 http://www.milnor.com Pellerin Milnor Corporation...