Jackson Delta HT-E-SEER-S Installation, Operation And Service Manual

Jackson Delta HT-E-SEER-S Installation, Operation And Service Manual

Advertisement

Quick Links

INSTALLATION, OPERATION,
AND SERVICE MANUAL
DELTA SERIES GLASSWASHER DISHMACHINES
Delta HT-E-SEER Manual • 07610-004-54-86-D

Advertisement

Table of Contents
loading

Summary of Contents for Jackson Delta HT-E-SEER-S

  • Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL DELTA SERIES GLASSWASHER DISHMACHINES Delta HT-E-SEER Manual • 07610-004-54-86-D...
  • Page 2 ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
  • Page 3 MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
  • Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 5-25-18 8566 Initial release of the manual. Updated pgs. 2–3. Added note about hot water heaters to pg. 6. Updated references to adjustable outputs on pg. 11. 8585 Added programming instructions and fault codes to pgs. 21–25. 8619 Updated pg.
  • Page 5 NOMENCLATURE Delta HT-E-SEER-S Short Stand Glasswasher dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. Equipped with Steam Elimination and Energy Recovery (SEER) system. 6" stand clearance allows cleaning beneath the machine. The manufacturer provides...
  • Page 6: Table Of Contents

    TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ....................... 1 SPECIFICATIONS Dimensions - SEER-S ........................2 Dimensions - SEER-T ........................3 Operating Parameters ........................4 Electrical Requirements ........................5 INSTRUCTIONS Installation Instructions ........................6 Inspection......................... 6 Unpacking ........................6 Plumbing ..........................
  • Page 7 TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ......................21 TROUBLESHOOTING Programming ..........................23 Fault Codes ............................ 25 Troubleshooting ..........................28 PARTS Terminal Block Box ......................... 30 Control Kick Panel .......................... 31 Electrical Panel ..........................32 Chemical Feeder Pump Assembly ....................33 Door ..............................
  • Page 8: Symbols

    GUIDES SYMBOLS - Risk of Injury to Personnel WARNING - Risk of Damage to Equipment CAUTION - Risk of Electrical Shock - Caustic Chemicals - Reference Data Plate - Lockout Electrical Power - Important Note NOTICE  - Instructions Hyperlink ABBREVIATIONS &...
  • Page 9: Specifications

    DIMENSIONS - SEER-S SPECIFICATIONS LEGEND A - Electrical Connection C - Drain Connection (1" ID, 1 3/8" OD) B - Water Inlet (with 6' Hose) (Connect to MIN 1 1/2" Drain with Air-gap) (3/4" Male GHT, connect to true 1/2" ID line, 40-90 °F) D - Chemical Port All dimensions from the floor can be increased 1”...
  • Page 10: Dimensions - Seer-T

    DIMENSIONS - SEER-T SPECIFICATIONS LEGEND A - Electrical Connection C - Drain Connection (1" ID, 1 3/8" OD) B - Water Inlet (with 6' Hose) (Connect to MIN 1 1/2" Drain with Air-gap) (3/4" Male GHT, connect to true 1/2" ID line, 40-90 °F) D - Chemical Port All dimensions from the floor can be increased 1”...
  • Page 11: Operating Parameters

    OPERATING PARAMETERS SPECIFICATIONS Delta HT-E-SEER Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour Tank Capacity (Gallons): Wash Tank Rinse Tank 1.66 NOTICE Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and is subject to change without notice.
  • Page 12: Electrical Requirements

    ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE Delta HT-E-SEER Electrical Characteristics All electrical ratings provided in this manual are for reference VOLTS only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, PHASE state, territorial, and national codes.
  • Page 13: Instructions

    INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and unit, do not throw away the packaging. The machine Do not throw away has been inspected at the factory before shipping and is expected to arrive in new, packaging if damage is...
  • Page 14: Pressure Regulator

    INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness tests at 3 GPG or lower, connect the machine water line (installed at the factory) to the facility water line. A water shut-off valve should be installed in CONNECTIONS: the water line between the facility supply and the machine to allow access for service. WATER HARDNESS The water supply line must be capable of a minimum of 10 PSI “flow”...
  • Page 15: Electrical Power Connections

    INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located on the left-front of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.
  • Page 16: Chemical Connections

    Chemical containers can be stored under the machine for the Delta HT-E-SEER-T and nearby for the Delta HT-E-SEER-S. The bottoms of chemical containers cannot be located any higher than 14” from the floor. Delta HT-E-SEER-S...
  • Page 17: Priming Chemical Feeder Pumps

    INSTRUCTIONS INSTALLATION PRIMING CHEMICAL Chemical feeder pumps need priming when the machine is first installed or if the chemical lines have been removed and air was allowed to enter. FEEDER PUMPS CAUTION! Water must be in the sump and wash tank before dispensing chemicals. CAUTION 1.
  • Page 18: Programming Chemical Feeder Pumps

    INSTRUCTIONS INSTALLATION PROGRAMMING To access programming mode, machine must be ON and “READY” (between cycles). The PROGRAM (PGM) light will be flashing. CHEMICAL 1. Locate universal timer. On the timer, locate programming board and FEEDER PUMPS programming buttons. DIP-switch Settings (0 = On, X = Off) 0 0 0 0 8 7 6 5 4 3 2 1...
  • Page 19 INSTRUCTIONS INSTALLATION PROGRAMMING 4. Press MOVE button to move the flashing light to G or H (options A–F are not adjustable). CHEMICAL LIGHTS TIME FEEDER PUMPS G = Detergent H = Rinse-aid In this example, ACCEPT detergent is selected. MOVE BUTTONS ENTER 5.
  • Page 20 INSTRUCTIONS INSTALLATION PROGRAMMING 7. Once all desired time options are selected, press MOVE button until ACCEPT light is flashing (lights for selected time options should still be steady). CHEMICAL FEEDER PUMPS LIGHTS TIME = Light Steady = Light Flashing ACCEPT MOVE BUTTONS ENTER...
  • Page 21: Operating Instructions

    OPERATING INSTRUCTIONS OPERATION PREPARATION 1. Verify strainers are in place and clean. CAUTION CAUTION! The Preparation section must be followed before operating machine! 2. Ensure wash and rinse arms are screwed securely in place and end-caps are tight. 3. Verify wash and rinse arms rotate freely. 4.
  • Page 22: Ware Preparation

    OPERATING INSTRUCTIONS OPERATION WARE Proper ware preparation helps ensure good results and fewer re-washes. If not done properly, ware might not come out clean and the efficiency of the dishmachine will PREPARATION be reduced. Scraps should always be removed from ware before being loaded into a rack.
  • Page 23 OPERATING INSTRUCTIONS OPERATION WASHING A RACK 6. Press the Start button and the machine will begin the wash cycle. OF WARE 1 5 5 F Temperature shown is W A S H I N G the minimum required C Y C L E 1 temperature.
  • Page 24: Operational Inspection

    OPERATING INSTRUCTIONS OPERATION OPERATIONAL Based on use, the strainers might become clogged with soil and debris as the workday progresses. Operators should regularly inspect the strainers to ensure they INSPECTION have not become clogged. Clogged strainers will reduce the washing capability of the machine.
  • Page 25 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 6. Replace end-caps and use a screwdriver to ensure they are tight. CLEANING Use a screwdriver to ensure end-caps are tight. 7. Ensure the float (located under left strainer) is free of debris. 8. Spray or wipe out interior of machine. 9.
  • Page 26: Deliming

    DELIMING OPERATION DELIMING In order to maintain the machine at its optimum performance level, lime and corrosion deposits must be removed. The frequency for deliming will be based on water conditions. A deliming solution is available from your chemical supplier. Read and follow all instructions on the label.
  • Page 27: Detergent Control

    DETERGENT CONTROL OPERATION DETERGENT Detergent usage and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent.
  • Page 28: Preventative Maintenance

    DELAI FUSIBLE DE TYPE NON-TEMPS OU LA PROTECTION CONTRE LES SURINTENSITES. MINIMUM CIRCUIT AMPACITY @208 VOLTS: 28.0 AMPS Made in the USA @230 VOLTS: 30.0 AMPS Jackson WWS , Inc 6209 N US HWY 25E MAXIMUM OVERCURRENT PROTECTION @208 VOLTS: 30 AMPS Gray, KY 40734...
  • Page 29 PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE 5. Do not overfill racks. MAINTENANCE 6. Ensure that glasses are placed upside-down in the rack. 7. Ensure that all chemicals being injected into the machine have been verified at the correct concentrations. 8. Clean the machine at the end of every workday (see Shutdown and Cleaning section).
  • Page 30: Troubleshooting

    PROGRAMMING TROUBLESHOOTING MODEL To access programming mode, the machine should be on and not in cycle. CONFIRMATION The machine's program number must be correct to ensure the machine works properly. To confirm the program number: 1. Press and hold the I and III Buttons until “Program” flashes (2–3 seconds). P R O G R A M 2.
  • Page 31 PROGRAMMING TROUBLESHOOTING USER SETUP To access programming mode, the machine should be on and not in cycle. The programming buttons (Up-arrow, Down-arrow, and Select) are hidden on the A transparent guide to display and are shown below outlined with red dots. locating the programming buttons is included with 1.
  • Page 32: Fault Codes

    FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. Replace faulty component. 2. Faulty inlet valve or fill relay. 3.
  • Page 33 FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. 2. Faulty inlet valve or fill relay. Replace faulty component.
  • Page 34 FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY F12 - Not Used 1. Fully disconnect 6-pin cable at each end, and reconnect 1. Loose connection in 6-pin cable between each end until a click is heard. display board and I/O module. 2.
  • Page 35: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
  • Page 36 TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
  • Page 37: Parts

    TERMINAL BLOCK BOX PARTS ITEM DESCRIPTION PART NUMBER Power Connection Decal 09905-011-47-35 Terminal Block Box 05700-004-36-47 Terminal Box Cover (not shown) 05700-003-27-70 Strain Relief 05975-003-37-56 Terminal Block Track 05700-000-43-60 Terminal Block 05940-500-02-19 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Decal, L1, N 09905-011-62-72 Ground Lug 05940-200-76-00...
  • Page 38: Control Kick Panel

    CONTROL KICK PANEL PARTS Complete Control Kick Panel Assembly 05700-004-52-41 ITEM DESCRIPTION PART NUMBER Control Kick Panel 05700-004-52-40 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 P-clamp, 1/4" ID 05975-002-61-42 Bushing, Snap 05975-210-09-00 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Cover, Display 05700-004-52-43 Nut, Thumb 6-32 Nylon 05310-002-83-12...
  • Page 39: Electrical Panel

    ELECTRICAL PANEL PARTS Complete Electrical Panel Assembly 05700-004-52-17 ITEM DESCRIPTION PART NUMBER Fastener 05340-111-58-10 Nut, Plated 05340-118-04-00 I/O Module 06401-004-76-15 Terminal Board 05940-004-21-34 Terminal Board 05940-002-78-97 Contactor, 30 A 240 V 05945-002-74-20 Relay 05945-111-89-75 Dinrail, 2” 05700-002-36-09 Timer, Universal Digital 05945-004-22-78 Electrical Panel 05700-004-52-15...
  • Page 40: Chemical Feeder Pump Assembly

    CHEMICAL FEEDER PUMP ASSEMBLY PARTS Complete Chemical Feeder Pump Assembly 05700-004-52-18 07610-004-54-86-D...
  • Page 41 CHEMICAL FEEDER PUMP ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Pump Cover, Clear 04320-004-59-45 Roller, Purple Dot 04320-004-59-43 Tube, 8" 04320-004-59-44 Pump Housing, Clear 04320-004-59-41 Screw, 8-32 x 3/8" 05305-011-37-07 Screw, 6-32 x 3/4" 05305-011-37-05 Screw, 8-32 x 1/2" 05305-011-37-06 Complete Peri-pump Assembly, 14 RPM 05700-004-71-52 Motor Only, Peri-pump, 14 RPM 04320-111-47-46...
  • Page 42: Door

    DOOR PARTS Complete Door Assembly 05700-004-54-05 07610-004-54-86-D...
  • Page 43 DOOR PARTS ITEM DESCRIPTION PART NUMBER Outer Door Weldment 05700-004-54-06 Hinge Spacer 05700-003-33-42 Hinge, Right 05700-003-32-72 Hinge, Left 05700-003-32-71 Baffle, Door 05700-003-33-38 Inner Door 05700-004-54-08 Fastener, 10-32 05340-111-58-10 Stop, Door Hinge 05700-003-32-55 Retaining Plate 05700-011-44-37 Door Handle 05700-003-26-62 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 Screw, 10-32 x 1/4"...
  • Page 44: Door Interlock

    DOOR INTERLOCK PARTS Complete Door Interlock Assembly 05700-004-47-47 ITEM DESCRIPTION PART NUMBER Solenoid, Door Interlock 05999-004-47-49 Solenoid Stop 05700-004-47-51 Bearing, Dry Running Sleeve, 1/4" ID 03120-004-47-52 Locknut, 1/4-20 Low Profile with Nylon Insert 05310-374-02-00 Bracket, Solenoid 05700-004-50-99 Bracket, Solenoid Guide 05700-004-51-00 Screw, 6-32 x 1/8", Pan Head Phillips 05305-004-51-01...
  • Page 45: Miscellaneous Door Components

    MISCELLANEOUS DOOR COMPONENTS PARTS Parts are not shown to scale in relation to each other. ITEM DESCRIPTION PART NUMBER Switch Mounting Plate Assembly 05700-003-33-54 O-ring 05330-003-32-34 Latch Spring 05340-004-67-82 Latch Nut 05700-003-32-33 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Screw, 6-32 x 1/4” 05305-171-01-00 Door Switch 05930-003-31-44...
  • Page 46: Wash & Motor

    WASH & MOTOR PARTS 07610-004-54-86-D...
  • Page 47 WASH & MOTOR PARTS ITEM DESCRIPTION PART NUMBER Wash Arm Assembly 05700-021-39-23 Motor Support 05700-004-53-96 Wash Halo 05700-004-42-21 Pipe Clamp 05700-000-35-06 Wash Arm End-cap 05700-003-31-59 Gasket, Manifold 05330-003-75-91 Hose, 5/8" ID, Blue Silicone 05700-004-53-99 Gasket, Wash Hub 05330-002-34-77 Wash Hub 05700-004-43-04 Pump and Motor 06105-004-50-75...
  • Page 48: Rinse Manifold

    RINSE MANIFOLD PARTS Rinse Arm Bearing Kit 06401-004-57-50 ITEM DESCRIPTION PART NUMBER Complete Rinse Manifold Assembly 05700-004-52-44 Pipe Clamp 05700-000-35-06 Rinse Arm End-cap 04730-111-60-41 Complete Rinse Arm Assembly 05700-004-39-39 Rinse Arm 05700-004-38-75 Bearing Assembly, Rinse Arm 05700-004-54-71 O-ring (included in item #5) 05330-002-60-69 Retaining Ring 05340-112-01-11...
  • Page 49: Plumbing

    PLUMBING PARTS Complete SEER Plumbing Assembly 05700-004-63-78 CONNECTS TO COLD WATER INLET ON SEER SYSTEM CONNECTS TO HOT WATER OUTLET ON SEER SYSTEM 07610-004-54-86-D...
  • Page 50 PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Inlet Plumbing Assembly 05700-004-53-98 Pressure Regulating Valve Assembly, 1/2-13 05700-004-59-76 Booster Tank Discharge Assembly 05700-004-55-97 Tee, 1/2" Brass 04730-211-27-00 Nipple, 1/2" Close Brass 04730-207-15-00 Water Hammer Arrestor, 1/2" 04730-004-58-56 SEER Inlet Plumbing Assembly 05700-004-60-46 Elbow, 90-degree, 1/2"...
  • Page 51: Rinse Plumbing

    RINSE PLUMBING PARTS 07610-004-54-86-D...
  • Page 52 RINSE PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Complete Vacuum Breaker Plumbing Assembly 05700-004-43-02 04820-003-06-13 Vacuum Breaker Only, 1/2" Brass Complete Rinse Injector Assembly 05700-004-43-86 Rinse Injector Only 09515-004-22-73 Gasket, Rinse Injector 05330-003-75-91 Screw, 1/4-20 x 1" 05305-011-81-58 Check Valve 04820-111-51-14 Fitting, Outlet Elbow 04820-111-51-18 Nut, Tube, 1/8"...
  • Page 53: Scale Prevention System

    SCALE PREVENTION SYSTEM PARTS SCALE PREVENTION SYSTEM (SPS) OPTION 04730-003-28-03 NOTICE Must be installed vertically. The provided bracket is secured to the wall. Observe proper inlet/outlet water directions (flow directions are molded into the top of the head). Line pressure should be released before changing cartridges.
  • Page 54: Rinse Tank

    RINSE TANK PARTS Front of Rinse Tank Back of Rinse Tank 07610-004-54-86-D...
  • Page 55 RINSE TANK PARTS ITEM DESCRIPTION PART NUMBER Rinse Tank 05700-004-41-88 Heater Gasket 05330-011-47-79 Rinse Heater, 5.45 kW, 208-230 V 04540-004-45-12 Lockwasher, Split 5/16" 05311-275-01-00 Nut, Hex 5/16-18 05310-275-01-00 Cable, Temperature Probe 05700-004-33-23 Thermistor Probe, 4" with 18" Cable 06685-004-34-58 Fitting, 1/4", Brass Nut/Sleeve 05310-924-02-05 Plug, 1/4"...
  • Page 56: Seer System

    SEER SYSTEM PARTS Complete SEER System Assembly 05700-004-63-06 Before ordering SEER System parts, see note on the next page. NOTICE 07610-004-54-86-D...
  • Page 57 SEER SYSTEM PARTS ITEM DESCRIPTION PART NUMBER Motor, Fan 05999-004-63-31 Wheel, Blower 05999-004-50-85 Bracket, Bearing Boot 05700-004-50-94 Bushing and Housing Assembly 03120-004-50-88 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Bracket, Motor Adjustment 05700-004-58-81 Grommet, Push-in, 3/4" ID 05330-004-59-14 Bracket, Enclosure Filler Plate 05700-004-58-93 Diversion Plate 05700-004-59-04...
  • Page 58: Tub & Frame

    TUB & FRAME PARTS DETAIL A 07610-004-54-86-D...
  • Page 59 TUB & FRAME PARTS ITEM DESCRIPTION PART NUMBER Plug, Shroud 05700-003-32-50 Top Shroud 05700-003-37-06 Strainer 05700-004-09-43 Tub Back 05700-004-55-03 Channel Back 05700-004-04-24 Left Frame Assembly 05700-004-52-33 Tub Front 05700-004-51-79 Hinge Cover, Left 05700-002-18-41 Hinge Stop, Left 05700-003-32-61 Door Spring 05700-003-32-85 Left Shroud 05700-004-55-00 Foot, Adjustable...
  • Page 60: Miscellaneous Parts

    MISCELLANEOUS PARTS PARTS Parts are not shown to scale in relation to each other. Drain Water Tempering Kit Install Instructions  ITEM DESCRIPTION PART NUMBER Rail, Left Rack 05700-031-37-88 Rail, Right Rack 05700-031-37-88 Splash Shield 05700-003-33-51 Dual Float Switch 06680-004-48-53 Drain Water Tempering Kit 06401-004-59-11 07610-004-54-86-D...
  • Page 61: Schematics

    208/230 V, 50/60 HZ, 1-PHASE SCHEMATICS Connection Diagram for IO Module Input Assignments Programming I1 Wash header I2 Cycle I3 Float I4 Rinse I5 Door/Chemicals VDC OUT Temperature Analog input AC signals L1  L2/N DC RTN Sensor inputs VDC OUT LOGIC INPUT AC power in DC RTN 24 VDC OUT / RS‐232 Relay Assignments K1 Power BLK (DC RTN) K2 Booster heater  K3 Wash heater RED (+24 VDC) K4 Varies by model K5 Varies by model...
  • Page 62 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com Delta HT-E-SEER Manual • 07610-004-54-86-D...

This manual is also suitable for:

Delta ht-e-seer-t

Table of Contents