Related Manuals for Jackson DELTA Series
Summary of Contents for Jackson DELTA Series
- Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL DELTA ® SERIES GLASSWASHER DISHMACHINES Delta 5-E Manual • 07610-003-37-08-L...
- Page 2 ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
- Page 3 MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
- Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 5-25-07 Release to Production 10-4-07 7934 Changed cover on power junction box. 5-20-09 QOF-339 Updated programming page diagram. 4-26-12 QOF-386 Updated location of door switch on schematic. 4-27-12 QOF-386 Added EnergyStar logo.
- Page 5 NOMENCLATURE Delta 5-E Glasswasher dishmachine; low-temperature, chemical- sanitizing, with a sustaining heater and detergent, rinse-aid, and sanitizer chemical feeder pumps. The manufacturer provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
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Page 6: Table Of Contents
TABLE OF CONTENTS GUIDES Symbols ........................1 Abbreviations & Acronyms ..................1 SPECIFICATIONS Machine Dimensions ....................2 Operating Specs ......................3 Electrical Requirements ....................4 INSTALLATION Installation Instructions ....................5 Inspection ......................5 Unpacking ......................5 Leveling ......................5 Facility Hot Water Heater .................5 Plumbing ......................5 Pressure Regulator ...................6 Shock Absorber ....................6 Drain Line ......................6 Plumbing Check ....................6... - Page 7 TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ...................15 TROUBLESHOOTING Common Problems ...................... 16 PARTS SECTION Control Box ........................18 Chemical Feeder Pump Components .................21 Peri-pump Box ......................22 Electrical Connection Box .................... 23 Frame ..........................24 Hood ..........................25 Switch Panel ........................26 Tub ..........................27 Frame & Motor ......................30 Motor ..........................32 Sustaining Heater ......................33 Inlet Plumbing ......................34...
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Page 8: Symbols
GUIDES GUIDES SYMBOLS - Risk of Injury to Personnel WARNING - Risk of Damage to Equipment CAUTION - Risk of Electrical Shock - Caustic Chemicals - Reference Data Plate - Lockout Electrical Power - Important Note NOTICE - Instructions Hyperlink ABBREVIATIONS &... -
Page 9: Specifications
MACHINE DIMENSIONS SPECIFICATIONS LEGEND A - Water Inlet (1/2” NPT) B - Drain Connection (2” NPT) C - Electrical Connection 25 1/4 (641 mm) All dimensions from the floor can be increased 2 3/4” using the machine’s adjustable feet. 24 1/2 (622 mm) 36 3/4 (933 mm) -
Page 10: Operating Specs
OPERATING SPECS SPECIFICATIONS OPERATING SPECS Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour 1440 Gallons per Rack 1.24 Gallons per Hour Operating Cycles (Seconds): Wash Time Rinse Time Dwell Time Total Cycle Time Wash Tank Capacity (Gallons): Water Temperatures (°F): Minimum Wash Temperature Minimum Rinse Temperature... -
Page 11: Electrical Requirements
Work should only be performed by qualified electricians and authorized service agents. WASH MOTOR 10.0 A Note that all electrical wiring used in the Delta series of machines must be AMPS rated, at a minimum, for 212 °F (100 °C), and that only copper conductors SUST. must be used. -
Page 12: Installation
INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and machine, do not throw away the packaging. The machine has been inspected at the factory before shipping and is expected to arrive Do not throw away in new, undamaged condition. -
Page 13: Pressure Regulator
INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness is higher than 3 GPG and a water softener is not being used, install the optional SPS into the water line between the facility water line and the CONNECTIONS: machine water line (installed at the factory). See the Plumbing Options page for more WATER HARDNESS information on the SPS. -
Page 14: Electrical Power Connections
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located behind the door of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number. -
Page 15: Chemical Feeder Equipment
INSTRUCTIONS INSTALLATION CHEMICAL FEEDER This equipment is not recommended for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of EQUIPMENT materials/components and will void the manufacturer's warranty. CAUTION! Chorine-based sanitizers can damage the machine if the chemical solution is too strong. -
Page 16: Operation Instructions
INSTRUCTIONS OPERATION PREPARATION Before operating the machine, verify the following: • Strainers are clean and in place. • Drain stopper is installed. • Wash/rinse arm is screwed securely into place and end-caps are tight. • Wash/rinse arm rotates freely. POWER UP To energize the machine, turn on power at the service breaker. - Page 17 INSTRUCTIONS OPERATION INITIAL After filling the heater tank, the heater element must be enabled. The machine is shipped from the factory with the heater element disabled. This is done to ensure START-UP that the heater element is not damaged by energizing the element without the element being submerged in water.
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Page 18: Ware Preparation
INSTRUCTIONS OPERATION WARE Proper preparation of ware is essential for the smooth and efficient operation of the machine, resulting in fewer rewashes and less detergent used. Any ware loaded PREPARATION inside the machine should have all solid food waste and scraps removed. Ware should be sprayed-down before being placed in the machine. -
Page 19: Operational Inspection
INSTRUCTIONS OPERATION OPERATIONAL As the workday progresses, operators should regularly inspect the strainers to ensure they have not become clogged. If the strainers become clogged, it will INSPECTION reduce the washing capability of the machine. SHUTDOWN & 1. Turn machine off by pushing ON/OFF button. 2. -
Page 20: Detergent Control
INSTRUCTIONS OPERATION DETERGENT Detergent usage and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent. •... -
Page 21: Deliming
INSTRUCTIONS OPERATION DELIMING To maintain the machine at its optimum performance level, lime and corrosion deposits must be removed. The frequency for deliming will be based on water conditions. A deliming solution is available from your chemical supplier. Read and follow all instructions on the label. To delime the machine: If this machine is equipped with the SPS... -
Page 22: Preventative Maintenance
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual only be performed by qualified service personnel. MAINTENANCE Performing maintenance on the machine may void a warranty. By following the operating and cleaning instructions in this manual, users should get the most efficient results from the machine. -
Page 23: Troubleshooting
COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY Water overflow 1. Clogged drain. 1. Remove obstruction. from bottom of door. 2. Machine not level. 2. Level machine or increase height to the front. 3. Excessive inlet pressure. 3. Install pressure reducing valve or adjust if one is present. Ensure flow meets data plate specification. - Page 24 COMMON PROBLEMS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY Wash 1. Check that white/blue wires are 1. See Initial Start-up section. temperature connected. not at required reading. 2. Defective thermometer. 2. Replace. 3. Defective thermostat. 3. Adjust or replace thermostat. 4. Sustaining heater defective. 4.
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Page 25: Control Box
CONTROL BOX PARTS 9 10 9, 10 Normal/Delime Normal/Delime Rinse Aid/Detergent Rinse-aid/Detergent Sanitizer Sanitizer 11, 27 11, 27 11 27 11 27 12 13 28 12, 13, 28... - Page 26 CONTROL BOX PARTS 16 27 16, 27 17 28 17, 28 18 27 18, 27 17 28 17, 28 24 27 24, 27 25 26 27 25, 26, 27 22 23 22, 23...
- Page 27 CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Complete Control Box Assembly 05700-003-36-55 Control Box Weldment 05700-003-09-42 Control Box Cover 05700-003-30-54 Decal, Warning - Disconnect Power 09905-004-08-16 Screw, 10-32 x 1/2’’ Long, Phillips Tusshead 05305-011-39-36 Decal, Peri-pump Prime 09905-003-32-56 Switch, Delime/Normal 05930-301-21-18 Detergent/Rinse-aid Pump Prime Switch 05930-011-35-27...
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Page 28: Chemical Feeder Pump Components
CHEMICAL FEEDER PUMP COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Complete Assembly with Motor, 36 RPM 05700-004-71-60 Complete Assembly with Motor, 14 RPM 05700-004-71-61 Housing, Clear 04320-004-59-41 Motor, 14 RPM 115 V Rinse-aid Feeder Pump 04320-111-35-13 Motor, 36 RPM 115 V, Detergent/Sanitizer Feeder Pump 04320-111-35-14 Screw, 8-32 x 1/2”... -
Page 29: Peri-Pump Box
PERI-PUMP BOX PARTS ITEM DESCRIPTION PART NUMBER Peri-pump Assembly, 36 RPM See previous page. Peri-pump Assembly, 14 RPM See previous page. Drip Channel 05700-003-32-89 Peri-pump Box 05700-003-32-00 Peri-pump Box Cover 05700-003-33-80 Fitting, Conduit, Heyco 1/2’’ 05975-011-65-51 Clamp, 5/8” Nylon (Located inside of box) 04730-011-39-01 Clamp, 1”... -
Page 30: Electrical Connection Box
ELECTRICAL CONNECTION BOX PARTS ITEM DESCRIPTION PART NUMBER Box, Power Junction Weldment 05700-003-30-58 Terminal Block Spacer 05700-011-40-05 Terminal Block 05940-500-09-61 Locknut, 6-32 with Nylon Insert 05310-373-03-00 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Lug, Ground 05940-200-76-00 Decal, Power Connection 09905-011-47-64 Decal, Warning to Disconnect Power 09905-004-08-16 Screw, 10-32 x 1/2’’... -
Page 31: Frame
FRAME PARTS ITEM DESCRIPTION PART NUMBER Frame Weldment 05700-003-09-40 Adjustable Foot 05340-002-14-55 Plate, Hinge Weldment 05700-003-10-11 Washer, Hinge Weldment 05700-002-54-62 Spacer, PB Bolt 05700-000-29-40 Clamp, Pipe 05700-000-35-05 Washer, 1/4-20 SS 05311-174-01-00 Keeper, Door Panel Latch 05700-003-09-31 Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00 Nut, Hex 1/4-20 05310-274-01-00... -
Page 32: Hood
HOOD PARTS ITEM DESCRIPTION PART NUMBER Hood Weldment 05700-003-09-56 Switch, 115 V Reed 05930-002-36-80 Bracket, Limit Switch 05700-021-71-18 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Clamp, Pipe 5/8” 05700-000-35-06 Rack Rail Weldment 05700-002-45-67 Washer, 1/4”-20 I.D. 05311-174-01-00 Gasket, Side Panel 05330-100-10-00... -
Page 33: Switch Panel
SWITCH PANEL PARTS ITEM DESCRIPTION PART NUMBER Complete Side Panel Assembly 05700-003-24-38 Side Panel Weldment 05700-003-24-36 Switch, Prime Assembly 05700-003-14-91 Switch, On/Off Assembly 05700-003-14-92 Light, Amber 05945-504-06-18 Light, Red 05945-504-07-18 Decal, Switch Panel 09905-003-08-63 Fitting, .25-.546 05975-011-65-51 Plug, 3/4” Hole 04730-011-60-21 Locknut, 10-24 with Nylon Insert 05310-373-01-00... -
Page 34: Tub
PARTS... - Page 35 PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment 05700-003-09-51 Lower Manifold Weldment 05700-002-45-51 Manifold Gasket 05700-111-35-03 Drain Seat Insert 05700-004-37-18 Spillway Gasket 05700-111-34-52 Spillway Weldment 05700-003-52-13 Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00 Manifold O-Ring 05330-111-35-15 Modified Casting Wedge 09515-011-46-61 Bolt, 3/8-16 x 1 1/4”...
- Page 36 PARTS ITEM DESCRIPTION PART NUMBER Clamp, 1” Nylon (Not Shown, located on bottom of tub) 04730-002-41-88 Drain Solenoid Box Assembly 05700-003-09-61 Solenoid Box Weldment 05700-003-35-88 Drain Solenoid, 115 V 04810-200-11-00 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Decal, Warning to Disconnect Power 09905-004-08-16 Solenoid Box Cover 05700-003-30-25...
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Page 37: Frame & Motor
FRAME & MOTOR PARTS See Motor Page See Inlet Plumbing Page See Sustaining Heater Page See Frame Page... - Page 38 FRAME & MOTOR PARTS ITEM DESCRIPTION PART NUMBER Discharge Tube Connector 05700-011-70-34 Pump Suction Hose 05700-002-40-82 Discharge Hose Assembly 05700-002-45-58 Fitting, 1/2” Pushlock, Female, Brass 04730-011-93-99 Hose, 1/2” x 22 1/2” 05700-002-45-59 Wash Restrictor 05700-002-84-69 Accumulator Strainer Weldment 05700-003-33-25 Accumulator Weldment 05700-002-51-95 Bolt, 1/4-20 x 1/2”...
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Page 39: Motor
MOTOR PARTS ITEM DESCRIPTION PART NUMBER Complete Pump & Motor Assembly 06105-004-28-95 Motor Only 06105-004-32-03 Case O-Ring 05330-002-81-83 05700-002-81-87 Seal Plate Mechanical Seal 05330-002-34-22 Case Capscrew 05305-002-81-88 Pump Casing 05700-002-85-01 Shim Kit 05700-002-82-58 Impeller Assembly 05700-002-81-86 Drain Plug (Not Shown) 04730-002-81-89... -
Page 40: Sustaining Heater
SUSTAINING HEATER PARTS ITEM DESCRIPTION PART NUMBER Heater Tank 05700-003-25-40 Heater Gasket 05330-011-61-34 Sustaining Heater 04540-002-45-13 Lockwasher, Split 5/16” 05311-275-01-00 Nut, Hex 5/16-18 05310-275-01-00 Nut, Lock 6-32 Hex with Nylon Insert 05310-373-03-00 Spacer, 1/4” OD x 9/32” 09330-004-34-91 Thermostat, Elan Electric (Dual) 06685-004-17-27 Cover, Heater Box 05700-004-34-90... -
Page 41: Inlet Plumbing
INLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Y-Strainer 04730-217-01-10 Nipple, Close, 1/2’’ NPT, Brass 04730-207-15-00 Valve, Solenoid, 1/2’’ NPT, 115 V 04810-100-12-18 Adaptor, 1/2’’ Fitting (CU to Male) 04730-401-03-01 Tube, Copper, 1/2’’ x 1 1/4” 05700-001-08-28 Union, 1/2’’ 04730-412-05-01 Elbow, 1/2” 04730-406-01-01 Tube, Copper, 1/2’’... -
Page 42: Plumbing Options
PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 1/2” x 1/2” x 1/2” 04730-211-27-00 Nipple, 1/2” NPT, Brass 04730-207-15-00 Water Arrestor Repair Kit (Plunger & O-ring) 06401-003-06-23 PRESSURE REGULATOR OPTION Water Pressure Regulator, 1/2” 05700-100-04-07 SCALE PREVENTION SYSTEM (SPS) OPTION Replacement Cartridge (inspect at least every 6 months) -
Page 43: Solenoid Valve Repair Kits
SOLENOID VALVE REPAIR KITS PARTS Screw Data Plate Coil and Housing Data Plate Valve Bonnet Spring & Plunger Kit Spring position is moved 06401-003-07-40 for clarity. Goes below the plunger. Cap Retainer O-Ring & Diaphragm Diaphragm 06401-003-07-41 Retainer Screen Retainer Components of Repair Kit 06401-003-06-23 Mesh Screen... -
Page 44: Door
DOOR PARTS ITEM DESCRIPTION PART NUMBER Complete Door Assembly 05700-003-46-50 Door Weldment 05700-003-46-49 Magnet, Reed Switch 05930-002-88-42 Magnet Cover (not shown) 05700-004-07-38 Locknut, 6-32 SS Hex with Nylon Insert 05310-373-03-00 Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00 Nut, Hex 1/4-20 SS 05310-274-01-00 Bolt, 1/4-20 Eye, SS 05306-002-55-59... -
Page 45: Front Panel
FRONT PANEL PARTS ITEM DESCRIPTION PART NUMBER Complete Panel Assembly 05700-003-09-53 Panel Weldment 05700-003-09-54 Handle 05340-001-96-30... -
Page 46: Schematics
DELTA 5-E 115 V, 60 HZ, 1-PHASE SCHEMATICS... -
Page 47: Delta 5-E Harness Connections
DELTA 5-E HARNESS CONNECTIONS SCHEMATICS Probe SUSTAINING HEATER... - Page 48 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com Delta 5-E Manual • 07610-003-37-08-L...