Customer releases 3. Punch Quality ............. 3-1 GBC from any and all liability for actions by the Customer, and Customer agrees to indemnify, defend, and hold GBC harmless from any third party 4. Adjustment and Replacement Procedures ..4-1 claims which arise directly or indirectly from such service.
How to Use This Documentation .......... v Other Information ..............vi The Use of Caution, Warning, and Note statements ....vi Safety Devices ................ vii CAUTION ................vii Operational Safety ..............vii Important safeguards ............. viii Acronyms ................viii GBC StreamPunch Ultra/Ultra MP Service Manual 11-05-2018...
Section 2 of this documentation contains the Repair and Troubleshooting Procedures (RTPs) necessary to repair all faults associated with How to Use This Documentation StreamPunch Ultra/Ultra MP. Service Representative will be referred to this section from some other section of this documentation during the Introduction service call.
Section 8: Installation in damage to, or destruction of, equipment. This section contains service information that supports the GBC Warning - A Warning statement indicates an operating or maintenance StreamPunch Ultra/Ultra MP Installation.
Safety Devices Operational Safety The GBC StreamPunch Ultra/Ultra MP has door interlock to prevent Do not operate the GBC StreamPunch Ultra/Ultra MP with the interlocks personal injury when operating the machine. defeated. When you open the Front Door, a Safety Interlock device automatically Use care when a procedure in this Manual instructs you to “insert an...
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Acronyms are used in the parts list to provide information in a limited ♦ Use StreamPunch Ultra/Ultra MP only for its intended purpose of amount of space. The following table lists the abbreviations used in this punching paper and covers according to the indicated specifications.
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Notes: GBC StreamPunch Ultra/Ultra MP 11-05-2018 Service Manual...
FINAL ACTIONS This step is used to ensure that the punch quality, the punch performance, and the punch appearance are satisfactory. It will also provide direction to help complete administrative tasks. GBC StreamPunch Ultra/Ultra MP Service Call Procedures 02-03-2017...
Perform Preventative Maintenance using the • If the problem is still not reproduced, examine the Machine StreamPunch Ultra/Ultra MP Maintenance Schedule on page 1-5 if Service Log and note any repeating faults. Refer to the RTP for needed.
1. Do GP 6.1.8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra/Ultra MP. PROCEDURE 2. See the StreamPunch Ultra/Ultra MP Maintenance Schedule on page 1. Perform GP 6.5 Operational Inspection. 1-5.
StreamPunch Ultra/Ultra MP Maintenance Schedule Note: cycles = sheets of paper punched, not impressions. Customer Maintenance Area/Unit Period See: Measures Remarks Punch Die 100K Die cycles GP 6.7.3 Lubrication Oil the punch pins Die set shoulder bolts 200k Die cycles GP 6.7.4...
Part Number No. of pcs. Rough Standard Remarks Die Set See PL 5-1 750K Cycles Replace as needed Punch Module 7715710 (115V) 15M Cycles Replacement 7715810 (230V) Solenoid module 7715223 5M Cycles Replacement GBC StreamPunch Ultra/Ultra MP Service Call Procedures 02-03-2017...
8. Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. Service Call Close 1. Record your service activities along with the Punch Cycle Count. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Service Call Procedures...
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Sheets ................2-29 PAPER JAM J305 ................. 2-14 RTP 2.8 Checking Obstruction in Paper Path ........ 2-30 PAPER JAM J316 ................. 2-14 PAPER JAM J317 ................. 2-14 PAPER JAM J411 ................. 2-14 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS Section Contents...
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Check Solenoids SOL 3 to SOL 8 ........2-44 MOTOR CHECKS ................. 2-46 RTP 5.1 Checking Stepper Motors ..........2-46 OTHER FAULTS................2-48 RTP 6.1 Die Set Will Not Slide In or Out Easily ......2-48 RTP 6.2 Punch Overheats ............. 2-48 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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Codes include a cross reference to the pertinent RTP. To help you locate each component, the Repair and Troubleshooting Procedures include part locators (PL x.y) that refer to the pertinent page in Section 5, Part List. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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Fault Code. There is a Fault Code on line 1. Yes- Go to the Table of Contents for Section 2 and locate the RTP for that fault code; No- Go to Step 6. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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Use the Punch in Bypass Mode. SINGLE PUNCH The machine is in Single Punch Mode Use the machine in Single Punch Mode. DOUBLE PUNCH The machine is in Double Punch Mode The machine is in Double Punch Mode GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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This clears the fault code. Yes- Normal operation; No- Go to Step 8. 8. Replace the Dieset Recognition Cable #7715495 (Section 7 Wiring). This clears the fault code. Yes- Normal operation; No- Go to step 9. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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No- Go to step 10. 10. Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). This clears the fault code. Yes- Normal operation; No- Escalate to next level. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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1.2) and inspect the connections at the Interlock Switch (see ARP 1.11 Interlock switch Replacement for photos of the connections). Interlock cable is connected at the Interlock switch. Yes- Go to step 7; Make the connection and return to Normal operation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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No- Do ARP 5.1 Main Control Board Replacement to Replace the This clears the fault. Main Control Board (PL 6.1). Yes- Return to normal operation Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
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Make the connection and return to normal operation. 5. Do GP 6.2.12 Firmware Upgrade procedure to re-flash the Firmware for Advanced Punch Pro, Re-flashing the firmware clears the fault. Yes- Return to normal operation No- Go to Step 6 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-10...
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The User Interface displays two error messages when the firmware detects that an item is bad or not functioning. There are only 3 error codes. 1. Open the Front Door. 2. Remove the Die Set (see StreamPunch Ultra/Ultra MP/Ultra MP User Error Code Description Manual).
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ERROR E452 INCOMPATIBLE DIE ERROR E451 DIE ENCRYPTION ERROR This means the die is not a certified Ricoh die. This means that the die is not a GBC certified die or the dieset was not 1. Open the Front Door. read properly.
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Area 2 Entrance Idler Section Clear 3 Area 3 Acceleration Roller Section Clear 4 Area 4 Punch Module Clear 5 Area 5 Lower Punch Exit Section Clear 6 Area 6 Exit Idler Section GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-13...
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If it does not match the description, chose the appropriate RTP based on the information provided below. If there is no jammed paper in the unit and there is a Fault code, use the RTP based on the jam type specified on the Fault Code and Jam Type table above. GBC StreamPunch Ultra/Ultra MP 11-05-2018...
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Do RTP 2.5 Jam Type E The trail edge of the first jammed sheet is past Steering rollers N6 and N7 Jam Type F Do RTP 2.6 Jam Type F The paper jam is in the Bypass Assembly. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-15...
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RTP 1.1 No AC Power at Pin J14. Use this RTP when there is no AC power to the StreamPunch Ultra/Ultra Cable 7715598 is connected to the Communication board. MP. The Operator Panel does not illuminate and the StreamPunch Yes- Go to Step 8 Ultra/Ultra MP does not operate.
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Cable 7715494 at Pin J4 on the Control Board (BLU & BRN wires). There is AC power on Cable 7715494 at Pin J4 the Control Board. Yes- Replace the Main Control Board (ARP 5.1). No- Replace Cable 7715494 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-17...
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Do not touch the open terminals of the power supply or any other connector with the AC power cord connected. The machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-18...
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The Operator Interface illuminates. Yes- Normal operation Go to Step 2 2. Close the Front door. Check if the printer screen shows a GBC punch related fault. Printer screen shows a GBC punch related fault Yes- Do RTP1.2 No DC power Go to Step 3 Cable 7715523 is connected at the LCD Panel.
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6. Replace the LCD Board on the rear of the User Interface (ARP 1.12) This clears the fault Yes- Normal operation Go to Step 8 7. Check LCD for normal operation. The Operator Interface shows text. Yes- Normal operation Replace the Main Control Board (ARP 5.1). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-20...
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Open the front door. b. Check if flat cable from the membrane switch (green colored) is connected at the LCD panel. The Cable is connected. Yes- Do ARP 1.13 LCD Panel Membrane switch. Connect the Cable. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-21...
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4. Do GP 6.14 Idler Roller Inspection and Cleaning and GP 6.15 Drive Roller Inspection and Cleaning, to inspect and clean the rollers in Nip N1 (PL 2.6). This clears the fault Yes- Return to normal operation; No- Escalate to next level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-22...
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Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers. • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-23...
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Yes- Return to normal operation; No- Go to Step 6 6. Do RTP 2.8 Checking Obstruction in Paper Path – Area 4 (Punch Module). This clears the fault Yes- Return to normal operation; No- Go to Step 7 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-24...
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Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. • Check the Paper Path Drive Panel positions- see ADJ 1.8, Drive Panel Position Adjustment and perform adjustments if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-25...
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Panel Magnetic Latches Adjustment. 8. Do GP 6.15 Drive Roller and Steering Drive Roller Inspection and If the fault still exists, escalate to next level. Cleaning, to Inspect and Clean Steering Drive Rollers GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-26...
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Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-27...
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• Check the Exit Idler Panel position- see ADJ #1.7 Idler panel Magnetic Latches adjustments, perform adjustment is necessary. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-28...
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Remove two screws that hold the Punch Clutch Bracket mode of the LCD screen, run Cycle Punch to verify the punch cam returns to home position. If it does not, do ADJ 1.5 to perform Punch Clutch Indexing. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-29...
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3. Inspect the gap between the Drive Roller and the sheet metal panel for any objects. 2. If the Lower entrance panel (PL #) is bent, Replace it (ARP #); If the Inner Entrance panel (PL #) is bent, Replace it (ARP #). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-30...
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2. Check the Guide Brackets immediately upstream and downstream of the Die Set. 3. Remove the M4 Nuts (3) and the cover for Area 5. 4. Inspect the paper path for any obstructions closely. (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-31...
All sensors show “0” when uncovered and “1” when covered Yes- Return to the RTP that directed you here. No- Go to Step 2 Sensors S2, S3, and S4 are on the Entrance Idler Panel (PL 3.2). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-33...
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Yes- Use the new sensor and return to normal operation No- Go to Step 4 12. Do GP 6.3 to Undock the StreamPunch Ultra/Ultra MP and visually inspect the Cable from the sensor all the way to the Control Board (PL 6.1).
Sensors S6, S7, S8, S9, S10 To Access Sensors S6, S7, S8, S9, S10 • Undock StreamPunch Ultra/Ultra MP- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Open Front Door.
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Sensors S11, S12, S13, S14 and S15 To Access Sensors S11, S12, S13, S14 and S15 • Undock StreamPunch Ultra/Ultra MP- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Locate the Alignment Sensor Board...
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Sensors S16 and S17 To Access Sensors S16 and S17: • Open the Front Door. • Unlatch and open the Acceleration Idler Panel. Sensors S16 and S17 are on Backgage Sensor Board. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-38...
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Open the Front Door. • Unlatch and open the Entrance Idler Panel. Sensors S18 and S19 are on Mid Punch Large Backgage Sensor Board. Sensors S20 and S21 are on Mid Punch XL Backgage Sensor Board. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-39...
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6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the No- Make the connection and return to normal operation. firmware for the StreamPunch Ultra/Ultra MP. This clears the fault 3. Light from sensor components can be viewed with a cell phone camera, if the sensor is working you will be able to see a bright light.
Yes- go to Step 7 or 8; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Resume normal operation; No- Go to Step 7...
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Yes- Resume normal operation; No- Go to Step 9 9. Do ARP 5.1 to Replace the Main Control Board (PL 6.1). This clears the fault Yes- Resume normal operation No- Escalate to second level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-42...
Yes- Return to normal operation No- Go to Step 4 4. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Return to normal operation; No- Go to Step 5...
If the solenoid does not actuate, go to Step 4 Picture shows Motor running and solenoid actuated. From the service mode solenoid can be actuated using GP 6.2.6 Solenoids Procedure, and the corresponding drive roller rotated manually to check this. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-44...
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Yes- Return to normal operation; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Return to normal operation; No- Go to Step 7 7.
All the DIP switch setting are correct M4- Make sure the connector for M3 is inserted into the header at the back of the punch module. Yes- Go to Step 9; No- Correct the DIP switch and resume operation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-46...
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Yes- Go to Step 11; No- Replace the faulty cable and resume normal operation 11. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Resume normal operation; No- Go to Step 12 12.
Go to Step 4 4. Check for 24 VDC on Wire 7715267 at Connector J20 on the Control Board. There is 24 VDC Yes- Replace Wire 7715267. Do RTP 1.2 No DC power. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-48...
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3.10 Sheet Damaged at the Lead Edge of the Sheet ....11 3.11 Scuff Marks on Paper ............12 3.12 Wrinkle in the sheet ............... 12 3.13 Clear Cover media hole position ........... 12 3.14 Punch Specifications ............. 13 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...
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This page intentionally left blank. GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018...
Punch position and registration. 1. Do GP 6.1.8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra/Ultra MP. 2. If any of the Die Set life cycles have exceeded 750,000 sheets (cycles) go to Section 3.3 and check the Hole Quality.
Oil on Paper 1. Is the die configured for the correct sheet size? 3.3.1 Hanging Chad See Section 8 of StreamPunch Ultra/Ultra MP User Manual for This is caused when the clearance between the pin and hole in a details. die-set increases.
Yes- Return to normal operation; Go to Step 4 4. Do RAP 4.3 to check Solenoid SOL 6. This clears the fault Yes- Return to normal operation; Go to Section 3.7 Punching Accuracy Inconsistent GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...
1. Check if the die is locked down properly. This is described in lock plunger. This is described in Section 4 (A) of the Section 4 (A) of the StreamPunch Ultra/Ultra MP User Manual. StreamPunch Ultra/Ultra MP User Manual. Die is properly locked Die is properly locked Yes- Go to Step 2;...
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• Pulley on the other shaft of the Aligner drive (secured with an coiled pin) Make sure all the set screws are tightened securely, and the coiled pins are not broken. (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...
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The set screws are secured tightly. Yes- Escalate to higher level No- Tighten set screw(s) and return to normal operation GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018...
Motor Running, go to step 8 or step 9. • Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re- flash the firmware for the StreamPunch Ultra/Ultra MP. If you hear both the punch cycle and the AC motor running go •...
Yes- Return to normal operation; No- Escalate to higher 4. Do GP 6.24 Punch Clutch Inspection and Cleaning. level. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018 3-10...
Yes- Return to normal operation; No- Go to Step 2 2. Remove the die set and inspect the die set throat for any obstruction. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality 3-11...
Yes- Return to normal operation; No- Go to Step 2 2. Do RTP 4.3 to inspect Solenoids SOL 6, SOL 7, and SOL 8. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018 3-12...
Punch Capacity Single Sheet Electrical Amps and 115V: 3.8 A; 60 Hz Frequency 230V: 1.9 A; 50 Hz Safety cULus / GS Dimensions L: 795mm; W: 445mm; H: 1040mm Weight 102 kg GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality 3-13...
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Duty Cycles The GBC StreamPunch Ultra/Ultra MP provides a flexible, cost effective punching solution for light to medium level punching production environments. It is designed for production print users that typically punch their documents at an average of 20-30% of their overall workflow.
6. Connect the Power Cord. 3. Do ARP 1.6 to remove the Rear Cover. 4. Remove the Phillips Head Screws (4) from the Top Cover Tabs. (2 screws from front side and 2 screws from rear side) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
6. Remove the Interlock Switch (PL 1.2) from the old Door and install it on the new Door. 7. Remove the Magnet Strike Plate from the old Door and install it on the new Door. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...
6. Do ARP 1.2 Front Door Replacement to install the Front Door. the Screws (3). 7. Connect the Power Cord. 6. Do ARP 1.2 Front Door Replacement to install the Front Door. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
4. Remove the Screws (2) and the Panel Open Magnet. Screw (2) Panel Open Magnet 5. Place the Panel Open Bracket in position and tighten the Screws (2). 6. Close the Front Door. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...
5. Grasp the Rear Cover by the handle and remove the Rear Cover. Installation Procedure 1. Place the Rear Cover in position. 2. Tighten the Screws (7) on the Rear Cover. 3. Replace the MK 737s 4. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
3. Insert and tighten the Screw at the left side of the Exhaust Fan Bracket Assembly. 4. Do ARP 1.6 to install the Rear Cover. 5. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...
1. Disconnect the Power Cord. 2. Do GP 6.3 to undock the Punch from the upstream and downstream equipment. 3. Remove the Screws (6). Downstream Front Side Cover 4. Remove the Downstream Front Side Cover. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
Downstream Rear Side Cover 6. Remove the Downstream Rear Side Cover. Installation Procedure 1. Place the Downstream Rear Side Cover in position. 2. Tighten the Screws (6) holding the Downstream Rear Side Cover. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-10...
6. Do ADJ 1.1 to adjust the Door Latch. 7. Tighten the Screws (4). 8. Close the Front Door. 9. Connect the Power Cord. 10. Test the Door Latch operation. Screw (2) 4. Remove Screws (2) from the Interlock Box. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-11...
10. Close the Front Door. 5. Press in the Tabs (2) on the sides of the Switch and remove the 11. Connect the Power Cord. Interlock Switch from the Interlock Switch Bracket. Tabs (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-12...
LCD Display. Cable Cable 4. From the bottom side of the Top Cover, remove the Screws (3) holding the LCD Display to the Top Cover. Screws 5. Remove the LCD Display. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-13...
Display. 9. Install the ground strap with M4 nut. 10. Connect the Power Cord. Connector 4. Remove the M4 nut and release the ground strap 5. Peel off the old LCD Membrane Switch GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-14...
4. Unsccrew the Caster to remove it. 5. Place the new Caster in position and screw it in. 6. Tighten the Jam Nut. 7. Lower the Punch (Cont.) 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-15...
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1. Place the Docking Bracket in position and tighten the (4x) screws. 2. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 3. Connect the Communication cable. 4. Connect the Power Cord. 5. Remove the Docking Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-16...
2. Place the Exhaust Fan Bracket Assembly in position and tighten the Screws (2). 3. Connect Cable 7715267 at Connector J20 on the Control Board (PL 5.1). 4. Do ARP 1.6 to install the Rear Cover. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-17...
7. Use the same procedure for exit side drive roller cover by removing the corresponding screws. 5. Remove (2) M4 screws from the rear frame. Installation Procedure Reverse steps to re-install the cover. Screws (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-18...
Removal Procedure 1. Disconnect Power cord. 2. Do GP 6.3 to undock the Punch from upstream and downstream equipment 3. Remove (4) M4 screws and the downstream docking plate. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-19...
6. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. Screws (2) 8. Do ADJ 1.2 Diverter Solenoid Adjustment. 8. Remove the Screws (2) from the Rear Frame used to mount the Lower Entrance Panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-20...
2. Do ARP 1.17 to install the Lower Entrance Panel. 3. Do ARP 1.6 to install the Rear Cover. 4. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-21...
4. Do ARP 1.15 to remove the Docking Bracket. 8. Disconnect the Connectors for Solenoids SOL3 & SOL4 from the header. Docking Bracket 5. Open the Cable Clamps to release all the sensor cables. Solenoid SOL3 & SOL4 Connectors GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-22...
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14. Do the following to transfer the Sensors, Solenoid Modules, Idler Rollers, Springs, and Panel Magents to the new weldment. • ARP 2.4 Idler roller Assembly Replacement • ARP 2.28.3 Sensor (S2, S3, S4) Replacement • ARP 2.30.2 Disengaging Roller Solenoid Replacement GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-23...
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8. Do ARP 1.15 to install the Docking Bracket. 9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-24...
Connector Sensor S5 Connector Acceleration Idler panel Handle 6. Disconnect the Accel Sensor S5 Connector at the the sensor 7. Disconnect the Acceleration Idler Roller Solenoid SOL5 Connector at the rear frame. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-25...
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9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Connect the Power cord. Shaft 10. Remove the Acceleration Idler Roller Assembly. Acceleration Idler Roller Assembly GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-26...
2. Do ARP 1.6 to remove the Rear Cover. 5. Do ARP 1.15 to remove the Docking Bracket. Docking Bracket 6. Do ARP 2.3 to remove the Entrance Idler Panel. Entrance Idler Panel (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-27...
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8. Unhook the Acceleration Panel Latch Springs (2). 10. Open the Cable Clamps and release the Sensor Cables. Sensor board connectors Cable Clamps 11. Disconnect the Clear Cover Sensor. Clear Cover Acceleration Panel Latch Springs sensor (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-28...
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13. Remove the Screws (5) that hold the Entrance Drive Panel to the Rear Frame. 14. If you cannot remove the Entrance Drive Panel, do ARP 2.16 to remove the Idler Panel Mount Bracket (PL 2.1) from the lower position only. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-29...
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15. Remove the Entrance Drive Panel. 14. Do ARP 1.6 to install the Rear Cover. 16. Transfer the sensor Boards and the Clear Cover Sensor to the new Panel Weldment. 15. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-30...
1. Place the Lower Exit Panel in position. 2. Slide the Shaft into place. 3. Install the E-clips (2) on the ends of the Shaft. 4. Close the Front Door. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-31...
5. Open the Cable Clamps to release all the sensor cables. 7. Disconnect the Connectors for Solenoids SOL6, SOL7, & SOL8 from the header at the rear frame. Solenoid SOL6, SOL7 & SOL8 Connectors (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-32...
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9. Remove the E-Ring from the bottom of the Idler Panel Shaft. 12. Carefully remove the Shaft. Shaft E-Ring 13. Grasp and remove the Exit Idler Panel. 10. Remove the E-Ring from the top of the Idler Panel Shaft. E-Ring GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-33...
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8. Do ARP 1.18 to install the Downstream docking plate. 9. Do GP 6.4 Dock the Punch to connect the Punch to the downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-34...
6. Remove (3) M4 nuts to remove the Bracket in Area 5 of the machine. 9. Remove (5) screws from the front frame that mount the Exit drive panel. 7. Do ARP 2.27 to remove Motor M7 by removing (4) screws. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-35...
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Docking plate removal to install the downstream docking plate 11. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 12. Connect the Power Cord. 11. Remove the Drive Exit Panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-36...
5. Do ARP 1.17 to install Drive roller cover. 6. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. 8. Do ADJ 1.2 Diverter Solenoid adjustment. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-37...
4. Do ARP 1.18 to install Downstream docking plate 5. Do ARP 1.6 to install the Rear Cover. 6. Do GP 6.4 to dock the Punch to the downstream devices. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-38...
4. Unplug the Sensors from the Upper Bypass Panel and release the sensor cables from the cable clamps. 7. Remove (2) Idler panel magnetic latches from the Upper bypass assembly by unscrewing (4) screws. 5. Remove the screw and nut for the ground strap. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-39...
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9. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. 10. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 11. Do ADJ 1.7Idler Panel Magnetic Latches adjustment. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-40...
2. Do ARP 2.11 Upper bypass panel replacement to remove the Upper bypass panel. 3. Remove (4) M4 screws from the Front frame. 4. Remove (4) M4 screws from the Rear frame. Installation Procedure Reverse the Steps in the Removal procedure. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-41...
5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 5. Remove the E-clip from the Diverter Shaft on the rear side. 7. Do ADJ 1.2 Diverter Solenoid Adjustment. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-42...
2. Remove the Screws (2) and Nuts (2). 3. Remove the Magnet Bracket. 4. Remove the old Magnet. Magnet Bracket Screws (2) 5. Place the Magnet Bracket in position and insert the Screws. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-43...
GP 6.3 • For the Idler Rollers in the Bypass Panel, Open the Front Door. 5. Remove the Bearing Housing (2) at each end of the Idler Roller Shaft. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-44...
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6. Place the Extension Spring (2) over the Bearing Housings (2). 7. Place the hooks on the ends of the Extension Springs (2) on the notches at the top of the Bushing Forks (2). 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-45...
2. Do ARP 1.6 to install the Rear Cover. 3. Connect the Power Cord. Idler Panel Mount Bracket NOTE: To remove the Entrance Drive Panel (ARP 2.1), you must only remove the lower Idler Panel Mount Bracket.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-46...
(PL 2.4).- shown in green color 3. Remove the E-Ring. 4. Remove the Flat Washer. 5. Remove the Flange Ball Bearing. NOTE: To Replace a Bearing from the rear side, do ARP 2.24 to remove the Pulley. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-47...
3. Place the new Bearing Housings (2) on the ends of the Shaft with the flange of the Bearing facing in toward the Idler Roller. Bearing Housing Bearing flange 4. Do ARP 2.15 to install the Idler Roller. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-49...
4. Unhook the Extension Springs from the Accel Idler Panel Front and 1. Place the Accel Idler Latch Handle in position and tighten the Screws Rear Latches. (2). 2. Close the Front Door. 3. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-50...
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6. Remove the E-clip from the Accel Idler Shaft on the rear side. 10. For the Accel Idler Panel Front Latch Assembly, slide the shaft towards the rear side to remove. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-51...
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11. Remove Accel Panel Rear and Front Latch assemblies to remove the Accel Idler Latch shaft. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-52...
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8. Hook the Extension Springs to the Accel Idler Panel Front and Rear Latches. 9. Do ARP 3.1.2 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-53...
4. Place the new One Way Clutch Assembly on to the Shaft. 7. Do ARP 2.25.1 to install the 534T Belt 5. Install the Washer and the E-Clip. 8. Connect the Power Cord. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-54...
8. Do ADJ 1.4 Timing belt adjustment for the appropriate belt tension adjustment. 9. Do ARP 1.6 to install the Rear Cover. 5. Remove the Timing Pulley by sliding it out. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-55...
N1 and N2 ARP 2.25.3 4-58 N2 and N3 N8 and N9 Tensioner 4. Place the new Belt in position around the Pulleys (11). Use the following procedures to Replace the belts. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-56...
4. Place the new Belt in position around the Pulleys. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-57...
4. Place the new Belt in position around the Pulleys. 7. Connect the Power Cord. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-58...
Shaft at the front of the machine. 1. Do ARP 1.6 to remove the Rear Cover. E-Ring 2. Open the Front Door. 3. Locate the appropriate Drive Roller. Washer Drive Roller Shaft (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-59...
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Drive Roller Shaft 11. Connect the Power Cord. 9. Remove the Drive Roller. Drive Roller 10. Remove the Bearing from the front of the machine. 11. Remove the Bearing from the rear of the machine. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-60...
4. Loosen the nuts (2) on the Tensioner of the M2 motor belt. Tensioner 7. Slide the Pulley off the Roller Shaft. Nuts (2) 5. Remove the retaining ring from the shaft of roller N5. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-61...
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E-Ring and Washer 9. Remove the E-Ring at the front side of the Shaft. Washer and Ball Bearing 11. Remove the Ball Bearing from the rear side of the Shaft. E-Ring Ball Bearing (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-62...
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9. Move the Tensioner of the M2 motor belt into position and tighten the Screws (2). 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Close the Front Door. 13. Connect the Power Cord. Drive Roller. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-63...
Screws (4). 8. Adjust the corresponding belt tension per ADJ 1.4 Timing belt adjustment procedure. 9. Connect the Motor Connector. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-64...
5. Remove the old Sensor. ARP 2.25.7 ARP 2.25.4 6. Place the new Sensor in position, then install the Barrell Screw. 7. Close the Front Door. ARP 2.25.7 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-65...
6. Remove the old Sensor. 7. Place the new Sensor in position, then install the Barrell Screw. 8. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-66...
5. Remove the old Sensor. 6. Place the new Sensor in position, then install the Barrell Screw. 7. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-67...
9. Do GP 6.4 to dock the Punch to the upstream and downstream 4. Remove the M3 Screws (2) that secure the Sensor to the Bracket. equipment. 10. Connect the AC power cord Sensor Bracket Screws (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-68...
12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Drive Entrance Panel Backage Sensor Board (S18, S19) • The lower board is the Backage Sensor Board (S18, S19). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-69...
8. Connect the Sensor Board Connector. 9. Do ARP 3.1 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Skew Sensor Board Connector Skew Sensor Board GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-70...
5. Release the Cable Clamp and move the Cable out of the way. 6. Remove the M4 Nuts (2) and remove the steering idler roller cover. M4 nuts (2) Washers (2) 11. Remove the Alignment Sensor Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-71...
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Cable Clamps. 19. Connect the Skew Sensor Board Connector. 20. Do ARP 3.1 to install the Punch Module. 21. Do ARP 1.6 to install the Rear Cover. 22. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-72...
10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Backage Sensor Board 4. Disconnect the Sensor Board Connector at the Board. 5. Remove the Nuts (3), Washers (3), and the Backage Sensor Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-73...
6. Disconnect the Cables from the Motor Driver Board. 10. Do ARP 1.6 to install the Rear Cover. 7. Set the Dip switches (6) on the new Motor Driver in accordance with 11. Connect the Power Cord. the table below. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-74...
Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. 5. Disconnect the inline Connector for the Diverter Solenoid sub- assembly. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-75...
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Installation Procedure 1. Place the new Solenoid in position and tighten the Screws (2) to the rear frame and two screws to the diverter shaft 2. Connect the inline Connector for the Diverter Solenoid. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-76...
10. Close the Front Door. Clamps 11. Do GP 6.4 Dock the Punch. 10. Close the Front Door. 12. Connect the Power Cord. 11. Do GP 6.4 Dock the Punch. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-77...
9. Connect the Solenoid Connector. 10. Place the the Cable into the Cable Clamps and close the Cable Clamps 11. Close the Front Door. 12. Do GP 6.4 Dock the Punch. 13. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-78...
3. Open the Front Door. 4. If a die set is installed, remove it and store it in the die storage rack. 6. Remove the M4 X 10 Phillips Head Screw and the Die Lock Handle. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
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11. Disconnect the Connector for Solenoid SOL2. 8. Go to the rear of the Punch. 9. Disconnect the Connectors (2) for Sensors S6-S10 and S11-S15. 12. Disconnect the Connector for the M5 Motor Driver. (Cont.) (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-80...
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13. Disconnect the Connectors (2) for the M3 Header and the M4 15. Disconnect the Connector for Sensors S16 and S17. Header. 16. Disconnect the Connector for Punch Motor M10. 14. Disconnect the Die Set Recognition Connector. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-81...
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Use a Phillips Head Screwdriver to remove the Screw from the punch. Lift the punch off the rail- DO NOT let it drop on the right Punch Module Mount Bracket. control board. • Remove the right Punch Module Mount Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-82...
6. Install the Die Lock Handle and tighten the M4 X 10 Phillips Head Screw. 7. Install the Die Set (see Operation Instructions Manual). 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-83...
6. Connect Cable 7715485 at the Chip Tray Home Switch. 7. Put the Chip Tray in position and push the Chip Tray Assembly in firmly until it latches. 8. Close the Front Door. Chip Tray 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-84...
9. Put the Chip Tray in position and push the Chip Tray Assembly in 10. Close the Front Door. firmly until it latches. 11. Connect the Power Cord. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-85...
4. Do ARP 3.6 Punch Motor Belt Replacement (Timing Belt) to install the Punch Motor Belt. 5. Do ARP 3.1 to install the Punch Module. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-86...
5. Remove the Nylon Washer. Belt 6. Remove the Ball Bearing. 7. Remove the Screws (2) and the Bearing Bracket. 9. Place the new Belt around the Timing Pulley on the Punch Motor and the Clutch pulley. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-87...
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NOTE: The tension on the Belt is set using the reference marks on the punch motor bracket (see ARP 3.5). Mark 14. Do ARP 1.6 to install the Rear Cover. 15. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-88...
You can press down on the actuator and turn the punch shaft to orient the set screw in any direction for easy access. Screws Pulley and Flange 6. Remove the Lock Nut and the long M6 Screw. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-89...
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4. Put a drop of Loctite on each Set Screw. 5. Tighten the Set Screws (2). 6. Place the long M6 Screw and the Lock Nuts (2) in position. 9. Recheck the gap. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-90...
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13. Do ARP 3.19 Ball Bearing Replacement to install the Ball Bearing. 14. Do ADJ 1.5 Punch Cam Indexing. 15. Do ARP 3.1.2 Punch Module Installation. 16. Do ARP 1.6 to install the Rear Cover. 17. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-91...
10. Do ARP 3.1 to install the Punch Module if necessary 11. Close the Front Door. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Punch Alignment Stepper Motor (M5) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-92...
Remove the Alignment stepper Belt from the Pulley. 6. Pull the Alignment stepper belt in through the hole in the Frame. 4. Disconnect the Skew Sensor Board Connector. Belt Skew Sensor Board Connector GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-93...
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10. Remove the Phillips Screws (8)- (4) from front side and (4) from rear side • Press down on the top tab to remove it from the top side. Then press the bottom tab to release the connector fully. Screws (8) 8. Release the Cable Clamp GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-94...
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6. Tighten the Phillips Screws (2). 7. Do ARP 3.1 to install the Punch Module. 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-95...
4. Do ARP 3.9 to remove the Steering Module. 8. Remove the Steering Carriage Ground Strap. Steering Module 5. Remove the Phillips Screw from the Motor Bracket on the Drive Panel Steering Sub Assembly. Motor Bracket Screw Ground Strap GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-96...
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4. Place the Ground Strap into the Wire Saddles. 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-97...
7. Remove the drive roller shaft and all the components on the drive shaft. (4 plastic washers; 2 springs; 2 drive rollers; 2 belts; 4 e-clips) Steering Module 5. Remove the Steering Idler and Drive Panel assemblies by removing the M3 Nuts (4) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-98...
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Look at the images for selecting the proper cable for the motors: Align Home Sensor Bracket 9. Remove Left and Right Steering Stepper Motors along with their corresponding cables, by removing the Screws (8). 7715529 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-99...
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7715528 2. Do ARP 3.9 to install the Steering module. 3. Do ARP 3.1.2 to install the Punch Module. 4. Do ARP 1.6 to install the Rear Cover. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-100...
5.5mm nut driver that will reach the (4) screws through the opening in the punch frame. 8. Remove the Motor. However to remove the rear side steering motor, Alignment stepper motor sub-assembly needs to be removed- ARP 3.8 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-101...
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4. Install the Align Home Sensor Bracket and tighten the M3 Screws (2). 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-102...
5. Slide the Shaft in the opposite direction so that the Steering Drive Roller Spring, (2) plastic washers and Steering Drive Roller can be removed (from the side that needs the part replaced). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-103...
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3. Install the E-Rings on the Steering Drive Roller Shaft. 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-104...
2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1 to remove the Punch Module. 6. Remove the Shaft from the Drive Panel Steering Sub Assembly. 4. Do ARP 3.9 to remove the Steering Module. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-105...
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Washers (2) on each end of the Shaft. 9. Do ARP 3.9 to install the Steering Module. 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-106...
6. Remove the Steering Idler Panel Sub Assembly. 4. Unplug the Skew Senor and release the Cable Clamp. 7. Be sure not to lose the spacers on either end of the drive panel. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-107...
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2. Place the Steering Idler Panel Sub Assembly in position on the Drive Panel Steering Sub Assembly. 3. Install the Screws (4). 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-108...
3. Do ARP 3.1 to remove the Punch Module. 7. Remove the Roller Cover. 8. Gently move the Springs (2) off the ends of the Roller. 4. Disconnect the Skew Sensor Board Connector. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-109...
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Cable Clamp. 7. Connect the Skew Sensor Board Connector. 8. Do ARP 3.1 to install the Punch Module. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-110...
4. Do ARP 3.15 to install the Steering Idler Panel Sub Assembly. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 4. Remove the Spacers (2). Spacer Spacer GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-112...
Stripper 7. Install the Plunger and Stripper Assy. 8. Do ARP 3.1 to install the Punch Module. Screws (2) 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-113...
6. Place the new Ball Bearing in position. 7. Place the Nylon Washer in position. 8. Place the E-Ring in position. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-114...
3. Remove the Phillips Screw and the Die Stop Handle. 4. Place the new Die Stop Handle in position and tighten the Phillips Screw. 5. Close the front Door. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-115...
8. Remove the Socket Head Cap Screw and Split Lock Washer from the Cam and the Shaft at the front of the Punch Module. Screw 6. Remove the Shoulder Screw from the hole in the Shaft at the rear of the Punch Module. Shoulder Screw GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-116...
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Punch Module (cam portion against side Frame). 2. Insert the Die Lock Shaft through the hole at the front of the Punch Module and through the hole in the Cam. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-117...
9. Die rail springs can be replaced at this point by unscrewing M2 screws (4) and M2 lockwashers (4). If you are replacing only the springs, go to Installation procedure. 6. Remove the Screws (2) that hold the Dieset Recognition Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-118...
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Cable Clamps. 10. Do ARP 3.1 to install the Punch Module. 11. Do ADJ 1.6 Die set recognition board adjustment. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-119...
8. Remove both upper and lower brackets as shown, do not pull on the Align sensor wires. 5. Remove the Steering Idler Roller Cover. 9. The lower bracket can be replaced at this time. 6. Unplug the Alignment Sensor Connector GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-120...
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6. Connect the Skew Sensor Connector and place the Cable in the Cable Clamps. 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-121...
5. Place the new Mount Pin in position and tighten the Screw. 6. Do ARP 3.1 to install the Punch Module. 7. Close the Front Door. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-122...
6. Connect the Power Cord. 5. If replacing only the lower bracket, replace the Bracket then go to the installation procedure. 6. Unplug the Backgage Sensor and release the wires from the Cable Clamps. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-123...
6. Connect the Die Set Recognition Cable. 7. Do ARP 1.6 to install the Rear Cover. 8. Do ADJ 1.6 Die Set Recognition board adjustment procedure. 9. Connect the Power Cord. Die Set Recognition Cable (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-124...
3. Dsiconnect Connectors J1 and J3 from the Main Control Board. Grommet Connector 4. Remove the M4 Screw (1) and remove the Ground Cable from the Power Supply. Screw 5. Remove the M4 Screws (4) from the side of the Base Frame. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-125...
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3. Place the Ground Cable in position on the Power Supply and tighten the M4 Screw (1). 4. Connect Connectors J1 and J3 to the Main Control Board. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-126...
5. Remove the Wires (3) and the AC Filter. 6. Place the new AC Filter in position and tighten the Screws (2). 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-127...
2. Do ARP 1.6 to remove the Rear Cover. 3. Remove the M3 Screws (6) from the Main Control Board and the the Comm Board. 7. Disconnect the plug-in Connector and remove the Comm Board. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-128...
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J16 COMM Board 7715455 7715467 6. Do ARP 1.6 to install the Rear Cover. 7715466 7. Connect the Power Cord. 7715536 7715451 7715485 7715477 7715473 7715453 7715495 7715468 7715457 7715456 7715476 7715493 7715494 7715487 7715492 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-129...
3. Disconnect the Connectors (3). 4. Connect the Power Cord. • Connector J14 • Connector J15 • Connector J16 4. Using pliers release (2) standoffs and remove the Comm board by pulling down on the plug-in connector. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-130...
6. Connect the Connector to the Dieset Recognition Reader Board. 7. Do ADJ 1.6 Dieset Recognition Board Adjustment to set the Dieset Recognition Reader Board. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-131...
Some machine components contain 8. Test the Door Latch operation. dangerous electrical voltages that can result in electrical shock and possible serious injury. 1. Disconnect the Power Cord. 2. Open the Front Door. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-132...
Entrance Panel. Shim (0.25 to 0.5mm) 4. When the solenoid in not actuated, it needs to rest on the Diverter limiter bracket. To properly adjust the position of the limiter bracket do the following: GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-133...
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NOTE: Raising the Limiter Bracket too high will position the diverter gate higher, which will obstruct the paper flow and cause jams. 5. Check the clearance between the Diverter and the cutout in the Lower Entrance Panel at both sides. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-134...
9. Install the Die Set (see Operator Manual). 10. Close the front Door. 3. Loosen the Nut and Lock Screw. 4. Rotate the Die Set Magnet to adjust the position of the Die Set Stop. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-135...
7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 5. Adjust the belt tension such that there is a deflection of 1~2mm. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-136...
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3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 6~8mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-137...
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3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 3~5mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-138...
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3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 4~6mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-139...
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5. Adjust the belt tension such that there is a deflection of 1~2mm. 6. Tighten the Phillips Screws (4). 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-140...
(±5° from horizontal is acceptable). See below for an image of a properly indexed punch shaft. 3. Disconnect the Power Cord. 4. Do ARP 1.6 to remove the Rear Cover. 5. Do ARP 3.1 to remove the Punch Module. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-141...
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For some 230v machines, moving the stop collar towards the pulley may not expose the teeth completely. In such instances, remove the pulley off the clutch (3 sets of socket head screws and washers), see ARP 3.7 Clutch Pulley replacement. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-142...
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In this instance the cam needs to stop earlier, therefore rotate the Stop Collar Clockwise (when viewed from the rear side). This is done by manually lowering the pawl and freeing the Stop collar to rotate. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
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Alternately “Cycle Punch” Function Test from Service mode can be performed. After a punch cycle the flat in the front side would have returned to horizontal position (as shown in the pictures of Step# 1). GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-144...
5. Tighten the Screws (2) that hold the Dieset Recognition Reader Board. 3. Insert a die set until the Dieset is about to contact the spring clips in 6. Do ARP 1.6 to install the Rear Cover. the Reader Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-145...
(to eliminate the play in the magnet) and tighten both screws. The screws should be tightened while the panel is closed firmly and the magnet pulled away as shown. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-146...
Front frame and (5) screws from the rear frame. 2. Using the Reference holes in the front/rear frame (5 holes in the front frame and 5 holes in the rear frame) and the sheet metal panel, GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
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1.5±0.5mm through the drive panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-148...
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Front frame and (5) screws from the rear frame (Cover plate of Jam 1.5±0.5mm through the drive panel. area 5 needs to be removed). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-149...
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1.5±0.5mm through the drive panel. 1. To adjust the position of the drive panel loosen (4) screws from the Front frame and (4) screws from the rear frame. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-150...
M4 STEPPER DRIVER 7715275 VRC52120 DRIVER AND BRACKET ASSY, TWO PHASE M5 STEPPER DRIVER 7715275 VRC52120 DRIVER AND BRACKET ASSY, TWO PHASE SEE PL 6.3 FOR STEPPER MOTOR M3, M4 AND M5 POSITIONS GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List...
SOL 6 BOTTOM EXIT IDLER SOLENOID, 7715223 VRC52109 SOL 7 MIDDLE 7715223 VRC52109 SOL 8 EXIT IDLER SOLENOID, TOP FRONT DOOR INTERLOCK 7610501 VRC52058 SWITCH CHIP TRAY HOME SWITCH 7715186 VRC52097 ASSEMBLY GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-11...
VRC52179 WIRE SADDLE, SHORT 7715629 VRC52181 SCREW,BARREL,M4,7MM DEEP 7715639 VRC52185 WIRE SADDLE,SM,SIDE OPEN 7715874 VRC52229 PANEL WELDMENT,IDLER,EXIT 7714679 VRC52234 GROUND STRAP, M4 7708163 VRC52064 CAP, RUBBER SOL 8 SOL 7 SOL 6 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-16...
Ricoh Part ITEM Description Part # PL 3.6. Paper Path- Disengaging Roller Solenoid SOL 3 SOL 4 SOL 5 MODULE, SOLENOID, 7715223 VRC52109 SOL 6 DISENGAGING ROLLER SOL 7 SOL 8 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-18...
* For machines with Serial numbers prior to BI10008L (115V) and BI10036L (230V): If Item #14 VRC52231 is replaced, also replace below three items Item #4 VRC52070 (PL 4.10) Item #7 VRC52082 (PL 4.10) Item #8 VRC52107 (PL 4.10) GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-19...
THOSE BELOW. USE 7715694 FOR ALL OTHER MACHINES MODEL NUMBER SERIAL NUMBER * SWITCH ON ALIGNMENT BOARD SHOULD BE 7715700 EC10012L PLACED IN THE OFF(H) POSITION. 7715800 EB10026L-27L, ED10001L FORWARD 7718500 EE10032L 7718600 EE10042L GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-21...
PANEL WELDMENT, DRIVE, STEERING 7715377 VRC52130 SPRING, STEERING DRIVE ROLLER 7715648 VRC52187 WIRE CLAMP, LOCKING 7715777 VRC52208 SLEEVE,SPIRAL, MOTOR WIRES STEPPER MOTOR AND 7715857 VRC52220 PULLEY,STEERING, SERVICE STEPPER MOTOR AND 7715857 VRC52220 PULLEY,STEERING, SERVICE Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-24...
PL 4.7. Punch Module- Stepper Alignment Bracket GBC Part Ricoh Part DESCRIPTION ITEM 1823906 VRC52035 SCREW,PHILLIPS HX W/SEM M5X10 7715078 VRC52079 BRACKET,ALIGN STEPPER MOUNT STEPPER MOTOR AND PULLEY, 7715859 VRC52221 ALIGNMENT, SERVICE GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-25...
PL 4.9. Punch Module- Die Set Recognition Reader Board Ricoh Part ITEM DESCRIPTION Part # BOARD, READER, DIE SET 7715347 VRC52124 RECOGNITION 1824002 VRC52041 NUT, KEPS, M3 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-27...
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BELOW. USE 7715694 FOR ALL OTHER MACHINES MODEL NUMBER SERIAL NUMBER 7715700 EC10012L 7715800 EB10026L-27L, ED10001L FORWARD 7718500 EE10032L 7718600 EE10042L ‡ SWITCH ON ALIGNMENT BOARD SHOULD BE PLACED IN THE OFF(H) POSITION. Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-28...
VRC52028 SET SCREW, NYLON PATCH, M4X6 1824703 VRC52044 SCREW, HEX CAP, M8, 16MM LONG MOTOR AND PULLEY, PUNCH, 7715860 VRC52222 115V 115V, SERVICE MOTOR AND PULLEY, PUNCH, 7715861 VRC52223 230V 230V, SERVICE GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-29...
USE 7723869 FOR PUNCHES USING A STREAMWIRE AND/OR HAVE A SERIAL NUMBERS EQUAL TO OR AFTER THOSE BELOW. USE 7718576 FOR ALL OTHER MACHINES * When replacing item 3 for the StreamPunch Ultra MP, place MODEL NUMBER SERIAL NUMBER the jumper sent with the replacement board in the same position...
7715485 VRC52154 CABLE, CHIP TRAY 7715539 VRC52176 CABLE, GROUND, PSU TO CHASSIS 7715487 VRC52155 CABLE, DOOR INTERLOCK 7715490 VRC52156 CABLE, USB 7715492 VRC52157 CABLE, DC POWER 7715493 VRC52158 CABLE, AC TO PSU GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-33...
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SCREW, PHILLIPS HX HD W/SEMS, M3 X 6 7715819 WIRE SADDLE, LARGE, LOCKING TOP, V-0 7715183 STANDOFF, PLASTIC, 2 PHASE DRIVER 6200001 POWER CORD, US, 115V 6200002 POWER CORD, EUROPE 6200014 POWER CORD, UK, Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-42...
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7, 8 Items added 02-03-16 5-19 Note added 05-10-18 5-19,28 PL List references in box updated 02-03-16 5-28 GBC P/N changed from 7715021 05-10-18 5-30 14, 15 eWire Dies added 02-03-16 5-28 GBC P/N changed from 7715990 05-10-18 5-31 GBC and Ricoh P/N changed...
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Principle of Operation ..............69 GP 6.4 Dock the punch (Moving the punch to Operating position) Punch Path ................. 69 ................44 Single Punch ................69 GP 6.5 Operational Inspection ........45 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information Section Contents...
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Glossary of Terms ..............72 Lubrication Specifications ................73 Cleaning Materials ..............78 Die Sets Serial Numbers ................78 Die Sets List ................75 Die Sets List (cont’d) .............. 76 Tools GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
In the User Interface, the top row of text displays the status of the Punch (Ready, Close Door). The bottom row of text displays the options selected on the User Interface (Single Punch). GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
The language options are: English, Francais, Espanol, Deutsch, and Italiano. Units The Units feature allows you to select the units displayed on the user interface. Select MM for millimeters of IN for inches. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
GP 6.1.4 LANGUAGE SETTINGS Procedure • GP 6.1.5 UNITS Procedure Information • GP 6.1.8 DIE TYPE Procedure • GP 6.1.9 DIE CYCLES Procedure • GP 6.1.10 PUNCH CYCLES Procedure • GP 6.1.11 FIRMWARE Procedure GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
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3. Press the ENTER button when the return symbol is next to the word Backgage to display the TRAIL MID screen. TRAIL • TRAIL refers to the trail edge punch (Single Punch) and MID refers to the punch happening MID sheet. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
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8. Press the ENTER button to enter the new Backgage value. for that die. This displays the TRAIL / MID screen. TRAIL 9. Press the up arrow button to display the PREVIOUS MENU option. PREVIOUS MENU TRAIL GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
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3. Press the down arrow button once so the return symbol is next to the word ALIGNMENT. BACKGAGE ALIGNMENT 4. Press the ENTER button when the return symbol is next to the word Alignment to display the ALIGNMENT OFFSET screen. ALIGNMENT OFFSET 0.0 mm GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
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7. Press the up or down arrow button to display the EXIT option. EXIT PREVIOUS MENU 8. Press the ENTER button to return to the top level screen. READY SINGLE PUNCH GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-10...
Press the ENTER button to return to the top level screen READY • For CLR BACKGAGE go to step 5. SINGLE PUNCH • For CLR ALIGNMENT go to step 8 (See page Error! Bookmark not defined.). (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-11...
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8. Press the ENTER button to display the CLR ALIGNMENT / PREVIOUS MENU screen. CLR ALIGNMENT PREVIOUS MENU 9. Press the ENTER button to display the CLR OFFSET / LANGUAGE screen. CLEAR COVER LANGUAGE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-12...
8. Press the ENTER button to return to the top level screen READY CLEAR OFFSET SINGLE PUNCH LANGUAGE 4. Press the ENTER button when the return symbol is next to the word Language. to display the LANGUAGE screen. LANGUAGE ENGLISH GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-13...
UNITS to display the UNITS screen. UNITS 5. Press either the up arrow button or the down arrow button to change units from mm to inch or vice versa. UNITS INCH GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-14...
4. Press the ENTER button to display the DIE TYPE/DIE CYCLES screen. DIE TYPE DIE CYCLES See the following pages for Die Type Information Die Cycles Information Punch Cycles Information Firmware Information GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-15...
DIE CYCLES 5. Press the ENTER button when the return symbol down is next to the words DIE TYPE. This displays the DIE TYPE screen, DIE TYPE WIRE 3:1 SQUARE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-16...
5. Press the ENTER button when the return symbol is next to the words DIE CYCLES to display the DIE CYCLES screen. DIE CYCLES 23,495 6. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. DIE TYPE DIE CYCLES GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-17...
5. Press the ENTER button when the return symbol is next to the words PUNCH CYCLES to display the PUNCH CYCLES screen. PUNCH CYCLES 1,420,428 6. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. PUNCH CYCLES FIRMWARE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-18...
3. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. DIE TYPE DIE CYCLES 4. Press the down arrow button so the return symbol is next to the word FIRMWARE. PUNCH CYCLES FIRMWARE GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-19...
Set the Skew Offsets and Align Offsets. The Max Bypass feature allows you to set the maximum sheet length that • View Die cycles and Machine log will be bypassed through StreamPunch Ultra/Ultra MP. • Upgrade Firmware Run Mode When the Service user Interface is open, the top row of text and the bottom row of text display the options on the Service User Interface The Run Mode feature allows you to select the desired run mode.
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The Motors feature allows you to test the operation of each of the 9 The Skew Offsets feature allows you to setup the skew offsets to motors to the StreamPunch Ultra/Ultra MP. straighten and offset punch depth. The options are: Press the Up Arrow button and Down Arrow buttons to scroll through the •...
GP 6.2.1 PAPER SIZE • GP 6.2.2 MAX BYPASS • GP 6.2.3 RUN MODE • GP 6.2.4 DIE CYCLES • GP 6.2.5 SENSORS • GP 6.2.6 SOLENOIDS • GP 6.2.7 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-23...
GP 6.2.1 PAPER SIZE Setting This setting is used for manufacturing set-up only. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-24...
2. Press the down arrow button to move the return symbol next to MAX BYPASS. Press OK to enter the Max Bypass setting PAPER SIZE MAX BYPASS 3. The below screen will appear MAX BYPASS 700mm GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-25...
AUTO CYCLE – Covering Sensor S25 will enable all components: all motors, all solenoids. It can be used to check the When StreamPunch Ultra/Ultra MP is not connected to a finisher and the functioning of all motors and solenoids. punch is powered ON, do the following to select the desired run mode.
OK. RUN MODE DIE CYCLES DIE CYCLES 501, 175 3. Press OK to return to the service menu. Press up or down arrow and exit to the Main screen. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-27...
The Sensors feature allows you to view the state of each of the 29 Arrow button, press the Enter button. sensors to the StreamPunch Ultra/Ultra MP. The Service User Interface screen will appear. Cover each sensor to check if the sensor status changes from “0” to “1””.
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4. Press the down arrow to scroll through the sensor options. S6=0 S7=0 S8=0 S9=0 S10=0 S11=0 S12=0 Sensor S28 covered S13=0 S14=0 S15=0 S16=0 S17=0 S18=0 S19=0 S20=0 S21=0 Sensor S28 uncovered (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-29...
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When you scroll down from the S26-S27-S28 screen, the system displays the Previous Menu / EXIT screen. PREVIOUS MENU EXIT You can either exit to the Previous Menu or Exit to Main Screen. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-30...
Press up or down to display the Previous Menu and Exit Options. MAX BYPASS 2. Press the down arrow so the return symbol is next to the words SOLENOIDS. SENSORS SOLENOIDS GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-31...
Do the following to test any of the Stepper Motors. M1 M2 M3 M4 The Motors feature allows you to test the operation of each of the 8 stepper motors to the StreamPunch Ultra/Ultra MP. M6 M7 M8 BACK Do the following to check the Motors.
After the test is complete it stops automatically, you may scroll • down to Previous Menu or Exit. FUNCTION TESTS NOTE: The FUNCTION 4 test is not assigned. FUNCTION 4 PREVIOUS MENU (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-33...
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From the FAN TEST, press the up arrow four times to display the EXIT / PREVIOUS MENU screen. EXIT PREVIOUS MENU • You may return to the main Service mode menu or Exit to the Main Screen. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-34...
6. From any Skew Offset screen, you can scroll up or down through the 4. Press the down arrow to scroll through the Skew Offset options. entire list of Skew Offset options. • BG LEFT GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-35...
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You may return to the main Service mode menu or Exit to the Top level screen. To check Skew, fold the sheet as shown. (Cont.) The last holes should line up. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-36...
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BG LEFT ‘-’ Select 1 1, 2, 3…etc. until the holes are parallel to the BG LEFT ‘+‘ Select 1 1, 2, 3…etc. until the holes are parallel to the edge. edge. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
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BG DP L LEFT ‘+’ Select 1, 2, 3…etc. until the holes are parallel to BG DP L RIGHT ‘+’ Select 1, 2, 3…etc. until the holes are parallel to the edge. the edge. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-38...
Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds. Then while still holding down the Up Arrow button and the Down Arrow button, press the Enter button. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-39...
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If you want to change another Align Offset, press the down arrow to scroll through the Align Offset options, then repeat the entire step 5 for the other Align Offset option. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds. Then while still holding down the Up Arrow button and the Down Arrow button, press the Enter button. The Service User Interface screen will appear. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-41...
Main or Comm firmware upload (in Step 8). • Press ENTER to return to the Main Screen. 5. Press the down arrow button so the return symbol is next to the words FIRMWARE UPGRADE. FIRMWARE UPGRADE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-42...
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12. Remove the USB flash drive with the firmware file you uploaded. 13. Install the Cover for USB port and tighten the Screws (2). 14. Switch off the machine. Wait 10 seconds, and then switch the machine back on again. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-43...
GP 6.4 Dock the punch (Moving the punch to Operating position) 1. Unplug the AC power cord. Use this procedure to move the StreamPunch Ultra/Ultra MP to operating position. 2. Unplug the Communications cable. 1. Slide the punch to Operating position, ensure the positioning stud in the upstream device slides into the positioning plate.
2. Refer to section 3.13 Punch Specifications. 2. Correct any problems before returning the machine to service. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-45...
GP 6.7.1 Die Set Life Expectancy The StreamPunch Ultra/Ultra MP Die Sets have a minimum life expectancy of 750K cycles (sheets of paper punched, when punching 75 gsm paper). With periodic lubrication and optimum paper types, life can exceed this number.
3. Wipe clean, leaving a light coat of oil on them. 4. Oil from the die may blemish the first few punched sheets after oil has been applied. Run test punched copies until clean copies can be made. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-47...
Holes should be punched completely, leaving no chip attached. • Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned. (See GP 6.2.9, SKEW OFFSETS GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-48...
GP 6.9 Internal Cleaning Do the following to clean the exterior of the StreamPunch Ultra/Ultra MP. Do the following to clean the interior of the StreamPunch Ultra/Ultra MP. 1. Clean the exterior covers with a soft cloth moistened with mild 1.
2. Vacuum out paper chips and dust from the Chip Bin tray, especially at 2. The customer can also do this between the technician’s visits. the holes on the sides of the Chip Tray. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
1. Ensure latch holds door closed. 2. Ensure switch is activated when the door is closed. 3. To adjust the door latch, see ADJ 1.1 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-51...
2. Inspect Springs (2) for each Idler Roller, and make sure they are correctly hooked. Idler Roller Shaft Idler Roller Retaining Spring Bearing Housing 3. Inspect the Bearing Housing. The Bearing Housing should slide freely in the Bearing Forks. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-52...
4. Ensure the rollers turn freely on the shaft and that the idler roller shaft "floats" freely in the bushing forks. 5. Do ARP 2.4 Idler Roller Replacement to install the Idler Roller. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
3. The roller surfaces should be free of debris, toner deposits, wear, unevenness, and dents. 4. Inspect the Steering Idler Springs. The Springs should be hooked securely and should be wrapped around the Bushing. 5. Do ARP 3.1.2 Punch Module Installation. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-54...
3. The Drive Roller should be free of toner deposits, wear marks, scuff marks, dents, etc. 4. Use the above procedure to clean the Steering Drive Rollers Steering Drive Rollers 5. Do ARP 3.1.2# Punch Module Installation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-55...
2. When the idler panel is latched, the idler panel spacers ((2) spacers for each Idler assembly) should contact the drive panels completely. There should not be any movement in the idler assembly (toward or away from the drive panel). GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-56...
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To inspect the Acceleration Idler latch follow the below procedure: 1. Open the Front door. 2. Undock StreamPunch Ultra/Ultra MP. 3. When the Acceleration panel latch is fully engaged, the tabs in the Idler panel should contact the drive panel. Inspect this for the latches in the front side and rear side.
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7. When the idler panel is opened and closed, you should be able to see the Idler springs extend, which will ensure proper idler roller pressure. 8. To adjust the Acceleration Idler Panel Latch, do ADJ 1.8 Entrance Drive Panel Position Adjustment. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-58...
Clean as needed. 4. Close the panel and check that it is flat and that paper will pass under 5. Ensure the bypass diverter moves freely and returns to the bypass position. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-60...
If the latch is bent or damaged, replace the Entrance Idler Panel (ARP 2.3), Acceleration Roller Idler Assembly (ARP 2.5), or the Exit Idler Panel (ARP 2.9). 5. Clean as needed. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-61...
3. Clean the old grease from the cams and then apply a light coat of high quality grease (not oil). 4. Do ARP 3.1.2 Punch Module Replacement to install the Punch Module. 5. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-62...
GP 6.21 Timing Belt Inspection There are 11 belts used in the StreamPunch Ultra/Ultra MP. Assembly # of Belts Punch Module 1 belt Steering Module 1 belt Drive Panel Steering 2 belts Sub Assembly Frame 8 belts Five of the belts at the rear of the Frame have Tensioner Assemblies. It is these five belts that should be checked.
When the solenoid is fully activated, the idler roller should completely lift off and not be able to drive the drive roller. NOTE: Disengaging solenoid modules need to be replaced every 5 million cycles. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-64...
It should move when a force less than 2kgf is applied. If there is binding in the rails, replace the Alignment Carriage sub- assembly. 3. Do ARP 3.1.2 to install the Punch Module. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-65...
Moving Parts, keep hands clear of nips and the belts when the Interlock is cheater is inserted. 8. Do GP 6.2.6 SOLENOIDS to activate and deactivate Solenoid SOL1. The diverter gate should rise and fall when SOL1 is cycled. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-66...
6. Inspect (4) plastic bushings in the Die lock brackets. (2) in the front 5. Wipe the spring clips with a clean cloth. and (2) in the back. 6. Do ARP1.6 to install rear cover GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-67...
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The Die lock mechanism should not contact anywhere else. 11. The Die Set should also slide in easily deforming the Die rail springs. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-68...
Principle of Operation the Divert Solenoid SOL 1 is activated to direct the sheets into the punch The GBC StreamPunch Ultra/Ultra MP is a machine that punches various path. die set hole patterns into single sheets of paper. The machine is placed There are two modes of operation Single Punch and Double Punch.
Once the lead edge hits S24 (plus a delay to ensure the sheet is in roller N10) the sheet is decelerated to the printer line speed. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-70...
Skew The term used to describe the fact that the sheet of paper is not parallel to the paper path. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-72...
Die Sets The StreamPunch Ultra/Ultra MP uses a variety of easily interchangeable die sets that allow you to punch documents in line for several different binding styles. Please note that each punching style listed below requires a separate die set for the StreamPunch Ultra/Ultra MP. The StreamPunch Ultra/Ultra MP can hold up to threeDie Sets in its cabinet (one in the operating slot and two in the storage area).
Die Sets List By selecting the appropriate die set, you can use your StreamPunch Ultra/Ultra MP to punch documents in any of the binding styles indicated in the tables below. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-75...
Die Sets List (cont’d) By selecting the appropriate die set, you can use your StreamPunch Ultra/Ultra MP to punch documents in any of the binding styles indicated in the tables below. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-76...
Lubrication Tools For General lubrication please see the following sections Tools recommended for service of the GBC StreamPunch Ultra/Ultra MP: • GP 6.7.3, Die Set Lubrication Standard Tools (metric) • 7mm Nut Driver • GP 6.20, Punch Drive Cam Lubrication •...
GP 6.9, Internal Cleaning - small paintbrush Use a soft cloth and alcohol to clean the following. Serial Numbers The GBC StreamPunch Ultra/Ultra MP Serial Number is located inside • GP 6.14, Idler Roller Inspection and Cleaning the Front Door on the front frame just below the Bypass Section •...
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Notes: GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-80...
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7. Wiring Data Section Contents Wiring Data Title Page System Wiring (StreamPunch Ultra 7715763) ........7-3 System Wiring (StreamPunch Ultra MP 7718555) ........ 7-4 Plug Jack connectors ................7-5 GBC StreamPunch Ultra/Ultra MP 5-10-2018 Wiring Data Section Contents...
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StreamPunch Ultra/MP. • Inspect for any concealed damage to the unit. If there is evidence of StreamPunch Ultra MP can be installed with the below printer/finisher configurations: concealed shipping damage, contact the shipping carrier immediately. •...
Install the entrance guide provided in the Installation kit with the supplied M4-8mm long round tipped screws (2 Nos.). If installing the StreamPunch Ultra/MP directly downstream to a printer that utilizes a decurl unit, the Entrance guides need not be installed.
The docking brackets are shipped in a separate bag along with size M4 mounting screws (not shown). The docking bracket(s) provided with StreamPunch Ultra/MP’s upstream The screws are 6mm long. device should be attached to the downstream side of the StreamPunch Ultra/MP with (4) size M4 screws.
CN109 is located along the left edge of the Finisher’s b) Cable Connection for GBC Communications Board: Remove the control board rear cover of the StreamPunch Ultra/MP. 1. Disconnect the Power Cord. ii) CN550 when connecting to a SK50** series Stacker 2.
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Connect the supplied AC power cable to StreamPunch Ultra/MP on the rear side lower left corner. StreamPunch Ultra MP has a power switch on the front of the machine. Ensure this is turned on. GBC StreamPunch Ultra/Ultra MP...
SK50** series 2.5mm 8.7.1 Height Setting No height adjustment of the StreamPunch Ultra/MP is required for an 8.7.2 Adjusting the Casters installation site with a level floor. If the floor is uneven then it is a) Using a 19mm (3/4”) open ended wrench, loosen the jam nut(s) recommended to set the level of the StreamPunch Ultra/MP using the situated on the caster stud under the base of the machine.
Shut down the printer. b) Turn OFF of the main power switch located inside the front door of the Print a copy of StreamPunch Ultra/MP User manual from the supplier CD printer and leave it at the install location.