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GBC AdvancedPunch Pro Service Manual

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Table of Contents

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GBC AdvancedPunch Pro
GBC AdvancedPunch Pro
Service Manual
CAUTION
Certain components in the GBC AdvancedPunch Pro are susceptible to
damage from electrostatic discharge. Observe all ESD procedures to
avoid component damage.
11/07/2018
Part Number: 7718590
Revision Number: A1
Issue Date: November 2018
Service Manual

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Summary of Contents for GBC AdvancedPunch Pro

  • Page 1 GBC AdvancedPunch Pro Service Manual CAUTION Certain components in the GBC AdvancedPunch Pro are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage. Part Number: 7718590 Revision Number: A1 Issue Date: November 2018 GBC AdvancedPunch Pro...

  • Page 2: Table Of Contents

    Customer releases 3. Punch Quality ............. 3-1 GBC from any and all liability for actions by the Customer, and Customer 4. Repairs/Adjustments ......... 4-1 agrees to indemnify, defend, and hold GBC harmless from any third party claims which arise directly or indirectly from such service.

  • Page 3: Introduction

    The Use of Caution, Warning, and Note statements ..xvi Safety Devices ............... xvi Door Interlock ..............xvi Operational Safety ..............xvii Warnings and Cautions ............. xvii Acronyms ................xviii Reference Symbology ............xviii GBC AdvancedPunch Pro 11/07/2018 Service Manual...

  • Page 4: Service Call Procedures

    This section contains a list of spare parts for the machine. All parts list page reference numbers begin with the letters “PL”, followed by a prefix number, a decimal point, and a sequential number used within the subsystem. GBC AdvancedPunch Pro Service Manual 11/07/2018...
  • Page 5 RAPs. Wirenets are useful when it is necessary to know the termination components in a source circuit, such as DC power. Section 8: Installation Checklist This section contains service information that supports the GBC AdvancedPunch Pro Installation. GBC AdvancedPunch Pro...

  • Page 6: Safety Messages In Other Languages

    Não execute atividades de reparação com a fonte de energia ligada na máquina. Alguns componentes da máquina contêm tensões elétricas perigosas que podem causar choque elétrico e ferimentos graves. ВНИМАНИЕ Выполнение работ по техническому обслуживанию при включенном устройстве или подключенном источнике GBC AdvancedPunch Pro Service Manual 11/07/2018...
  • Page 7 ADVERTENCIA: Asegúrese de desconectar la perforadora Piezas móviles, mantenga las manos alejadas y absténgase AdvancedPunch Pro de la toma de alimentación antes de de tocar las correas para evitar pellizcos cuando el limpiarla. El incumplimiento de esta advertencia podría causar emulador de inter-bloqueo esté...
  • Page 8 Não toque nos terminais abertos da fonte de alimentação ou qualquer outro conector com o cabo de alimentação CA conectado. Os componentes da máquina contêm tensões elétricas perigosas que podem causar choque elétrico e ferimentos graves. GBC AdvancedPunch Pro Service Manual 11/07/2018 viii...
  • Page 9 ОСТОРОЖНО: Сенсорный датчик излучает узкий инфракрасный луч высокой интенсивности (940 нм). Луч не виден невооруженным глазом. Необходимо избегать смотреть прямо на датчик при включенном питании устройства. 940nm 当心: 传感器发出高强度窄角红外光束( )。 该红外光束 肉眼无法看到，在机器加电时避免直视传感器。 GBC AdvancedPunch Pro 11/07/2018 Service Manual...

  • Page 10: The Use Of Caution, Warning, And Note Statements

    Schritten. Diese Warn- und Sicherheitshinweise Precaución, Advertencia o Nota. Estos avisos se encuentran a müssen gelesen werden, bevor mit dem nächsten Schritt eines través de toda la documentación de servicio. Verfahrens fortgefahren wird. GBC AdvancedPunch Pro Service Manual 11/07/2018...
  • Page 11 Advertência- Uma declaração de advertência indica que uma 件，可导致人员受伤或死亡。 operação ou procedimento de manutenção, prática ou uma 注释 – 注释声明指示为有效完成任务而需要的一种运行或维护问 condição que, se não for rigorosamente respeitada, pode causar 题、做法或条件。 dano ou destruição ao equipamento. GBC AdvancedPunch Pro 11/07/2018 Service Manual...

  • Page 12: Safety Devices

    When the Front Door is open, the Operator Panel displays the “CLOSE DOOR” message on the top line of the interface. Ne pas mettre le AdvancedPunch Pro de GBC en marche si les When you close the Front Door, the Operator Panel displays the verrouillages ne sont pas en place.
  • Page 13 Sicurezza operativa Seguridad de operación Non far funzionare l'AdvancedPunch Pro GBC con gli interblocchi No opere el equipo GBC AdvancedPunch Pro con los inter- disattivati. bloqueos desactivados. Fare attenzione quando una procedura di questo Manuale indica Tenga cuidado cuando un procedimiento en este manual le di "inserire un Regolatore di interblocco nell’Interruttore di...
  • Page 14 Wenn die Vordertür geschlossen wird, wird auf der Bedienkonsole Veiligheidsvoorschriften in der ersten Zeile der Anzeige die Meldung „READY“ (bereit) Bedien de GBC AdvancedPunch Pro niet als de vergrendelingen angezeigt. uitgeschakeld zijn. Betriebssicherheit Wees voorzichtig wanneer een procedure uit deze Handleiding Der GBC AdvancedPunch Pro darf nicht in Betrieb genommen aangeeft dat u “een cheater (stukje om vergrendeling te omzeilen)
  • Page 15 Блокировочное устройство дверцы является местом возможного защемления. При открытии передней дверцы предохранительное 安全设备 блокировочное устройство автоматически отключает GBC AdvancedPunch Pro带有几种安全设备，设计用于防止人员 приводные электродвигатели до тех пор, пока не будет 在操作机器时受到伤害。 закрыта передняя дверца. При открытой передней дверце на верхней строчке 门连锁装置...
  • Page 16 Safety Devices 不得在连锁装置失效情况下操作 GBC AdvancedPunch Pro。 如果手册中的程序指示“把连锁杆插入冲压机门连锁装置开关 See page number xii for other languages SW1”，此时应当心，用于测试零部件的运行情况。 The GBC AdvancedPunch Pro has several safety devices designed to 警告 prevent personal injury when operating the machine. 移动零件时，当插入连锁装置时，请将手远离尖锐凸起和皮带。 Door Interlock 除非本手册中作出规定，否则不得打开任何面板。 When you open the Front Door, a Safety Interlock device automatically 请特别注意操作员手册中列出的警告和当心。...
  • Page 17 Operational Safety Shock Hazard Do not operate the GBC AdvancedPunch Pro with the interlocks defeated. Use care when a procedure in this Manual instructs you to “insert an Interlock Cheater into the Punch Door interlock Switch SW1,” in order to test the operation of a component.

  • Page 18: Acronyms

    The list above uses standard Xerox nomenclature. [PL 1.2] refers to the parts list located in Section 5 of this Service Documentation. The number after the PL designation indicates the number that is assigned to that parts list. GBC AdvancedPunch Pro Service Manual 11/07/2018 xviii...
  • Page 19 INITIAL ACTION ..........1-3 SYSTEM CHECKS ......... 1-3 EVERY CALL ACTIVITIES ......1-4 SCHEDULED MAINTENANCE ...... 1-4 PREVENTATIVE MAINTENANCE ....1-4 AdvancedPunch Pro Maintenance Schedule . 1-5 Customer Maintenance ......1-5 Periodic Maintenance ......1-5 Periodic Replacement ......1-6 HFSI ..............1-7 FINAL ACTION ..........

  • Page 20: Call Flow

    FINAL ACTIONS This step is used to ensure that the punch quality, the punch performance, and the punch appearance are satisfactory. It will also provide direction to help complete administrative tasks. GBC AdvancedPunch Pro Service Call Procedures 08/20/2015...

  • Page 21: Initial Action

    Perform Preventative Maintenance using the Service Log and note any repeating faults. Refer to the RAP for AdvancedPunch Pro Maintenance Schedule on page 1-5 if needed. those faults in Section 2 to check if the RAP relates to the 8.

  • Page 22: Every Call Activities

    2. Perform GP 6.6 Internal Inspection. Die Set installed in the Advance Punch Pro. 3. Perform GP 6.8 External Cleaning. 2. See the AdvancedPunch Pro Maintenance Schedule on page 1-5. 4. Perform GP 6.9 Internal Cleaning 5. Perform GP 6.10 Base Cleaning PREVENTATIVE MAINTENANCE 6.

  • Page 23: Advancedpunch Pro Maintenance Schedule

    AdvancedPunch Pro Maintenance Schedule Note: cycles = sheets of paper punched, not impressions. Customer Maintenance Area/Unit Period See: Measures Remarks Punch Die 100K Die cycles GP 6.7.3 Lubrication Oil the punch pins Die set shoulder bolts 200k Die cycles GP 6.7.4...

  • Page 24: Periodic Replacement

    Qty. per machine Rough Standard Remarks Die Set See PL 6 750K Cycles Replacement Punch Module 180N00019 (115V), PL 5.1 15M Cycles Replacement 180N00020 (230V), PL 5.1 Solenoid module 133N23254, PL 4.6 5M Cycles Replacement GBC AdvancedPunch Pro Service Call Procedures 08/20/2015...

  • Page 25: Hfsi

    8. Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. Service Call Close 1. Record your service activities along with the Punch Cycle Count. GBC AdvancedPunch Pro 08/20/2015 Service Call Procedures...
  • Page 26 Notes: GBC AdvancedPunch Pro Service Call Procedures 08/20/2015...
  • Page 27 RAP 6.3 Dog ear corners in sheets ..........2-49 PAPER JAMS ................2-20 Appendix ..................... 2-50 RAP 2.1 Jam Type A ..............2-20 Jam Codes ..................2-50 RAP 2.2 Jam Type B ..............2-21 GBC AdvancedPunch Pro 11/07/2018 RAPS/ Section Contents...
  • Page 28 GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 29: Introduction

    Codes include a cross reference to the pertinent RAP. To help you locate each component, the Repair Analysis Procedures include part locators (PL x.y) that refer to the pertinent page in Section 5, Part List. GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 30: Entry Rap

    Fault Code. There is a Fault Code on line 1. Go to Step 6. Go to the Table of Contents for Section 2 and locate the RAP for that fault code. GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 31: Operator Messages

    The Punch is in Single Punch Mode Use the Punch in Single Punch Mode. DOUBLE PUNCH (Available The Punch is in Double Punch Mode Use the Punch in Double Punch Mode. for DFA configuration only) GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 32: Check Die

    The CHECK DIE message indicates that the Die Set is either missing or not fully installed. 1. Open the Front Door. (PL 2.2). 2. Unlock the Dieset, and remove the Dieset (see AdvancedPunch Pro User Manual). 3. Re-insert the Dieset and lock the lock it in place.
  • Page 33 This clears the fault code. Go to step 10. Normal operation. 10. Do REP 5.1 Main Control Board Replacement to replace the Main Control Board (PL 7.1). This clears the fault code. Escalate to second level. Normal operation. GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 34: Close Door

    2.2) and inspect the connections at the Interlock Switch (see REP 1.13 Interlock switch replacement for photos of the connections). Interlock cable is connected at the Interlock switch. Make the connection and return to Normal operation Go to step 7. GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 35: Chip Tray Out

    Do REP 5.1 Main Control Board Replacement to replace the Main Control Board (PL 7.1). Do REP 5.1 Main Control Board Replacement to replace the Main Return to normal operation. Control Board (PL 7.1). Return to normal operation. GBC AdvancedPunch Pro 11/07/2018 RAPS...

  • Page 36: Chip Tray Full

    5. Check if Cable 023N01327 (see Section 7 Wiring) is connected to J27 at the Main Control Board (PL 7.1). The connection is good. Make the connection and return to normal operation. Go to step 6. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-10...

  • Page 37: Error Codes

    ERROR CODES ERROR E451 DIE ENCRYPTION ERROR This means that the die is not a GBC certified die. The User Interface displays two error messages when the firmware detects that an item is bad or not functioning. There are only 2 error 1.

  • Page 38: Fault Codes

    Clear 2 Area 2 Entrance Idler Section Clear 3 Area 3 Acceleration Roller Section Clear 4 Area 4 Punch Module Clear 5 Area 5 Lower Punch Exit Section Clear 6 Area 6 Exit Idler Section GBC AdvancedPunch Pro 11/07/2018 RAPS 2-12...

  • Page 39: Jam Types

    Do RAP 2.5 Jam Type E The trail edge of the first jammed sheet is past Steering rollers N6 and N7 Jam Type F Do RAP 2.6 Jam Type F The paper jam is in the Bypass Assembly. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-13...

  • Page 40: Power Faults

    No AC Power Cable 023N01336 (023N01335 for DFA) is connected at AC Filter Use this RAP when there is no AC power to the AdvancedPunch Pro. The Operator Panel does not illuminate and the AdvancedPunch Pro does not Connect Cable 023N01336 (023N01335 for DFA).
  • Page 41 18. Check for input voltage - 110 VAC (60 Hz) or 240 VAC (50 Hz) – on Cable 023N01321 (see Section 7 Wiring) at Pin J15 on the Communications Board (BLU & BRN wires). GBC AdvancedPunch Pro 11/07/2018 RAPS 2-15...

  • Page 42: Rap 1.2 No Dc Power

    AC power cord connected. The machine Normal operation. components contain dangerous electrical voltages that can result Replace the Main Control Board (PL 7.1). in electrical shock and possible serious injury. See Section 0, page viii for other languages GBC AdvancedPunch Pro 11/07/2018 RAPS 2-16...

  • Page 43: Rap 1.3 No Power To Control Board

    RAP 1.3 No Power to Control Board Use this RAP when there is no power to the Control Board. 1. Do RAP 1.2 No DC Power to check DC power. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-17...

  • Page 44: Rap 1.4 Operator Panel Does Not Illuminate

    LCD Cable 023M01337 is okay. Normal operation. Replace LCD Cable 023M01337 (PL 7.3). 3. Close the Front door. Check if the printer screen shows a GBC punch related fault. 10. Replace the LCD Board on the rear of the User Interface (PL 2.2)

  • Page 45: Rap 1.5 Operator Panel Does Not Show Text

    The Operator Interface shows text. Go to step 6. Normal operation. 6. Check the condition of LCD Cable 023M01337 (see Section 7 Wiring) LCD Cable 023M01337 is okay. Replace LCD Cable 023M01337 (PL 7.3) Go to Step 7 GBC AdvancedPunch Pro 11/07/2018 RAPS 2-19...

  • Page 46: Rap 1.6 Up, Down, Enter Keys Do Not Respond

    4. Do GP 6.14 Idler Roller Inspection and Cleaning and GP 6.15 Drive Roller Inspection and Cleaning, to inspect and clean the rollers in Nip N1 (PL 3.4). This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC AdvancedPunch Pro 11/07/2018 RAPS 2-20...

  • Page 47: Rap 2.2 Jam Type B

    6. Check the nip force of rollers N2, N3, N4 (PL 3.4). This can be done • Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-21...

  • Page 48: Rap 2.3 Jam Type C

    Yes- Return to normal operation; No- Go to Step 6 6. Do RAP 2.8 Checking Obstruction in Paper Path – Area 4 (Punch Module). This clears the fault Yes- Return to normal operation; No- Go to Step 7 GBC AdvancedPunch Pro 11/07/2018 RAPS 2-22...
  • Page 49 • Check the Paper Path Drive Panel positions- see ADJ 1.8, Drive Panel Position Adjustment and perform adjustments if necessary. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC AdvancedPunch Pro 11/07/2018 RAPS 2-23...

  • Page 50: Rap 2.4 Jam Type D

    Idler Panel Magnetic Latches Adjustment. 8. Do GP 6.15 Drive Roller and Steering Drive Roller Inspection and If the fault still exists, escalate to second level. Cleaning, to Inspect and Clean Steering Drive Rollers GBC AdvancedPunch Pro 11/07/2018 RAPS 2-24...

  • Page 51: Rap 2.5 Jam Type E

    Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers (PL 4.4). • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-25...

  • Page 52: Rap 2.6 Jam Type F

    Check the Exit Idler Panel position (PL 3.2)- see ADJ 1.7 Idler panel Magnetic Latches adjustments, perform adjustment is necessary. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC AdvancedPunch Pro 11/07/2018 RAPS 2-26...

  • Page 53: Multiple Sheets Jammed - Die Pins Partially Through The Sheets

    Punch Cam Indexing, ADJ 1.5. • Remove rear cover. • Disconnect the clutch wires at the Clutch Solenoid (PL 5.1, PL 5.6). • Remove two screws that hold the Clutch Stud bracket. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-27...

  • Page 54: Rap 2.8 Checking Obstruction In Paper Path

    2. Open the Bypass Panel. 3. Inspect the gap between the Drive Roller and the sheet metal panel for any objects. 2. If the Lower entrance panel (PL 3.1) is bent, replace it (REP 2.1) GBC AdvancedPunch Pro 11/07/2018 RAPS 2-28...
  • Page 55 2. Check the Guide Brackets immediately upstream and downstream of the Die Set. 3. Remove the M4 Nuts (3) and the cover for Area 5. 4. Inspect the paper path for any obstructions closely. (Cont.) GBC AdvancedPunch Pro 11/07/2018 RAPS 2-29...
  • Page 56 (PL 5.4 and PL 5.5) are centered to the guide brackets as shown. If one of the below panels is bent, replace • Steering idler panel weldment- PL 5.4; REP 3.10 • Steering drive panel weldment- PL 5.5; REP 3.12 GBC AdvancedPunch Pro 11/07/2018 RAPS 2-30...

  • Page 57: Paper Jam J431

    When Double Punch is selected from the AdvancedPunch Pro LCD, and a sheet that cannot be “Double punched” is processed through the printer, AdvancedPunch Pro can process sheets that are fed +/- 10mm from the AdvancedPunch Pro will stop and display message J431.

  • Page 58: Rap 2.11 Paper Jam J433

    Use this RAP if the machine stops and PAPER JAM J433 message is displayed. If the skew of the sheets fed into AdvancedPunch Pro exceeds the maximum value, AdvancedPunch Pro stops and displays PAPER JAM J433. To troubleshoot this condition, do the following: 1.

  • Page 59: Sensor Checks

    All sensors show “0” when uncovered and “1” when covered Yes- Return to the RAP that directed you here. No- Go to Step 2 Sensors S2, S3, and S4 are on the Entrance Idler Panel (PL 4.2). GBC AdvancedPunch Pro 11/07/2018 RAPS 2-33...
  • Page 60 Yes- Use the new sensor and return to normal operation No- Go to Step 4 4. Do GP 6.3 to Undock the AdvancedPunch Pro and visually inspect the Cable from the sensor all the way to the Control Board (PL 7.1). If the Cable is damaged, replace the Cable.

  • Page 61: Sensor Cables

    Bypass Sensor, Middle Shares cable with S1, S25 023N01342 Bypass Open Sensor 023N01324 023N01345 Align Home Sensor Header Shares cable with S16/S17 023N01327 Chip Level Sensor - Emitter/Receiver 023N01355 Clear Cover Sensor – Emitter/Receiver GBC AdvancedPunch Pro 11/07/2018 RAPS 2-35...

  • Page 62: Rap 3.2

    Sensors S6, S7, S8, S9, S10 To Access Sensors S6, S7, S8, S9, S10 • Undock AdvancedPunch Pro- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Open Front Door. •...
  • Page 63 Sensors S11, S12, S13, S14 and S15 To Access Sensors S11, S12, S13, S14 and S15 • Undock AdvancedPunch Pro- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Locate the Alignment Sensor Board...
  • Page 64 Sensors S16 and S17 To Access Sensors S16 and S17: • Open the Front Door. • Unlatch and open the Acceleration Idler Panel. Sensors S16 and S17 are on Backgage Sensor Board. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-38...
  • Page 65 Open the Front Door. • Unlatch and open the Entrance Idler Panel. Sensors S18 and S19 are on Mid Punch Large Backgage Sensor Board. Sensors S20 and S21 are on Mid Punch XL Backgage Sensor Board. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-39...
  • Page 66 No- Make the connection and return to normal operation. 6. Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the AdvancedPunch Pro. 3. Light from sensor components can be viewed with a cell phone This clears the fault camera, if the sensor is working you will be able to see a bright light.

  • Page 67: Rap 3.3 Checking Sensor S28 Align Home Sensor

    Connection is secure at both ends Yes- Go to Step 4; No- Make the connection and resume normal operation 4. Replace the Align Home Sensor REP 2.25.4 GBC AdvancedPunch Pro 11/07/2018 RAPS 2-41...
  • Page 68 Yes- go to Step 7 or 8; No- Go to Step 6 6. Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the AdvancedPunch Pro. This clears the fault Yes- Resume normal operation; No- Go to Step 7 7.

  • Page 69: Solenoid Checks

    Yes- Return to normal operation No- Go to Step 4 4. Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the AdvancedPunch Pro. This clears the fault Yes- Return to normal operation; No- Go to Step 5 GBC AdvancedPunch Pro...

  • Page 70: Rap 4.3

    To check the holding force of the solenoid, go to Step 3 From the service mode solenoid can be actuated using GP 6.2.10 If the solenoid does not actuate, go to Step 4 Solenoids Procedure, and the corresponding drive roller rotated manually to check this. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-44...
  • Page 71 This clears the fault Yes- Return to normal operation; No- Go to Step 6 6. Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the AdvancedPunch Pro. This clears the fault Yes- Return to normal operation; No- Go to Step 7 7.

  • Page 72: Motor Checks

    M3- Make sure the connector for M3 is inserted into the header at the All the DIP switch setting are correct back of the punch module. Yes- Go to Step 8; No- Correct the DIP switch and resume operation. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-46...
  • Page 73 Yes- Go to Step 10; No- Replace the faulty cable and resume normal operation 11. Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the AdvancedPunch Pro. This clears the fault Yes- Resume normal operation; No- Go to Step 11 12.

  • Page 74: Other Faults

    4. Check for 24 VDC on Wire 127N07842 at Connector J20 on the Control Board (see Section 7 Wiring) There is 24 VDC Do RAP 1.3 No Power to Control Board. Replace Wire 127N07842 (PL 7.3) GBC AdvancedPunch Pro 11/07/2018 RAPS 2-48...

  • Page 75: Rap 6.3 Dog Ear Corners In Sheets

    They should be firmly affixed to the plates of the die and should be parallel. The sheet guides are normal. Yes- Escalate to second level; No- If there is another dieset at the location, try it. Escalate to second level. GBC AdvancedPunch Pro 11/07/2018 RAPS 2-49...

  • Page 76: Appendix

    Jam Types J412 S12 covered for too long Jam Types J413 S13 covered for too long Jam Types J414 S14 covered for too long Jam Types J415 S15 covered for too long Jam Types GBC AdvancedPunch Pro 11/07/2018 RAPS 2-50...
  • Page 77 3.10 Sheet Damaged at the Lead Edge of the Sheet ....10 3.11 Scuff Marks on Paper ............10 3.12 Wrinkle in the sheet .............. 10 3.13 Clear Cover media hole position .......... 10 3.14 Punch Specifications ............11 GBC AdvancedPunch Pro 11/07/2018 Punch Quality...
  • Page 78 This page intentionally left blank. GBC AdvancedPunch Pro Punch Quality 11/07/2018...

  • Page 79: Punch Quality

    Punch Quality is okay. • If the Hole Quality is not acceptable replace the Die Set. 3. Defects in the appearance of the punch such as hole skew or non-uniformity are diagnosed in the following sections. GBC AdvancedPunch Pro 11/07/2018 Punch Quality...

  • Page 80: Hole Quality

    This is caused when the clearance between the pin and hole in a 1. Is the die configured for the correct sheet size? die-set increases. See Section 8 of AdvancedPunch Pro User Manual for details. Do GP 6.1.10 Die Cycles Procedure to check the number of cycles Die-set is configured correctly for the installed Die Set.

  • Page 81: Backgage Offset

    Yes- Return to normal operation; Go to Step 4 4. Do RAP 4.3 to check Solenoid SOL 6. This clears the fault Yes- Return to normal operation; Go to Section 3.7 Punching Accuracy Inconsistent GBC AdvancedPunch Pro 11/07/2018 Punch Quality...

  • Page 82: Skewed Punch

    1. Check if the die is locked down properly. This is described in 1. Check if the die is locked down properly, by inspecting the die Section 4 (A) of the AdvancedPunch Pro User Manual. lock plunger. This is described in Section 4 (A) of the AdvancedPunch Pro User Manual.
  • Page 83 Yes- Escalate to 2 level The set screws are secured tightly. No- Tighten set screw(s) and return to normal operation Yes- Go to Step 7; No- Tighten set screw(s) and return to normal operation GBC AdvancedPunch Pro 11/07/2018 Punch Quality...

  • Page 84: Sheet Without Punched Holes

    Motor running, remove the Rear Cover and do step 7. • Do GP 6.2.16 FIRMWARE UPGRADE Procedure to Re- flash the firmware for the AdvancedPunch Pro. If you do not hear the punch cycles, but you do hear the AC •...

  • Page 85: Punched Holes Look Elongated Towards The Trail Edge Of The Sheet

    Yes- Go to Step 4; No- Replace the punch module (REP 3.1) 4. Do GP 6.24 Punch Clutch Inspection and Cleaning. This clears the fault Yes- Return to normal operation; No- Escalate to 2 level GBC AdvancedPunch Pro 11/07/2018 Punch Quality...

  • Page 86: Sheet Damaged At The Lead Edge Of The Sheet

    Yes- Return to normal operation; No- Escalate to 2 level 3.13 Clear Cover media hole position 1. If the hole position (Backgage and Alignment) of Clear media differs from the hole position of plain media, do GP 6.1.5 CLEAR COVER Procedure GBC AdvancedPunch Pro Punch Quality 11/07/2018 3-10...

  • Page 87: Punch Specifications

    Paper Stock for Punch Plain: 75gsm - 300gsm (20# bond to 110# cover) Coated: 120gsm - 300gsm (32# bond to 110# cover) Bypass Mode Sheet size Paper sizes and stocks same as printer GBC AdvancedPunch Pro 11/07/2018 Punch Quality 3-11...
  • Page 88 ±2.0mm from Center justified ±5mrads for Punch job Skew variance at exit (incremental to skew at entrance for bypass job) ±1% compared to speed Speed variance at exit variance at pick up Duty Cycles GBC AdvancedPunch Pro Punch Quality 11/07/2018 3-12...
  • Page 89 REP 2.7 Drive Exit Panel Replacement ......... 4-37 Board Assembly (S20, S21) Replacement ....4-69 REP 2.8 Lower Exit Panel Replacement ........4-39 REP 2.25.6 Skew Sensor Board (S6 – S10) Replacement... 4-70 GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments Section Contents...
  • Page 90 REP 3.13 Die Lock Plunger and Stripper Assembly Replacement 4-109 REP 3.14 Die Lock Shaft Replacement .......... 4-110 REP 3.15 Die Rail Assembly and Die Rail Springs Replacement .. 4-112 REP 3.16 Backgage Sensor Bracket Weldment and Backgage Sensor Lower Bracket Replacement .......... 4-115 GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015...

  • Page 91: Cabinet

    See Section 0, page vi for other languages. 8. Remove the Top Cover. 1. Switch power OFF to entire printing system. 2. Disconnect the Power Cord from AdvancedPunch Pro. 3. Open the Front Door. Installation Procedure 4. Do REP 1.6 to remove the Rear Cover.

  • Page 92: Rep 1.2 Front Door Replacement

    9. Remove the Magnet Strike Plate from the old Door and install it on the new Door. 10. Transfer the wrench and the mounting bracket to the new door. 11. Transfer Tag Matrix information to the new Front door. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015...

  • Page 93: Rep 1.3 Front Door Bottom Hinge Bracket Replacement

    Screws (2). 8. Power ON the entire printing system. 7. Do REP 1.2 Front Door Replacement to install the Front Door. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments...

  • Page 94: Rep 1.5 Panel Open Magnet Replacement

    Screw (2) Panel Open Magnet 5. Place the Panel Open Bracket in position and tighten the Screws (2). 6. Close the Front Door. 7. Connect the Power Cord. 8. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015...

  • Page 95: Rep 1.6 Rear Cover Replacement

    4. Hold the Rear Cover in place so it doesn’t fall as you remove the M4 Screws (6) from the Rear Cover. 5. Grasp the Rear Cover by the handle and remove the Rear Cover. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments...

  • Page 96: Rep 1.7 Upstream Rear Side Cover Replacement

    4. Do REP 1.6 to remove the Rear Cover. 5. Remove the Screw from the right side of the Exhaust Fan Bracket Assembly. 6. Remove the Screws (6) holding the Upstream Rear Side Cover. 7. Remove the Upstream Rear Side Cover. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015...

  • Page 97: Rep 1.8 Upstream Side Frame Cover Replacement

    2. Disconnect the Power Cord. 3. Do GP 6.4 to undock the Punch from the upstream and downstream equipment. 4. Remove the Screws (4) on the entrance side. 5. Remove the Upstream Side Frame Cover. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments...

  • Page 98: Rep 1.9 Downstream Front Side Cover Replacement

    2. Disconnect the Power Cord. 3. Do GP 6.4 to undock the Punch from the upstream and downstream equipment. 4. Remove the Screws (4). Downstream Front Side Cover 5. Remove the Downstream Front Side Cover. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-10...

  • Page 99: Rep 1.10 Downstream Rear Side Cover Replacement

    6. Remove the Screw from the left side of the Exhaust Fan Bracket Assembly. 7. Remove the Screws (6) holding the Downstream Rear Side Cover. Downstream Rear Side Cover 8. Remove the Downstream Rear Side Cover. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-11...

  • Page 100: Rep 1.11 Downstream Side Frame Cover Replacement

    2. Tighten the Screws (4) on the exit side. screws (shown in green). 3. Do GP 6.3 to dock the Punch to the upstream and downstream equipment. 4. Connect the Power Cord. 5. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-12...

  • Page 101: Rep 1.12 Door Latch Replacement

    4. Close the Front Door. 5. Connect the Power Cord. 6. Power ON the entire printing system. 7. Test the Door Latch operation. 4. Remove the two screws on the Door Latch. Screw (2) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-13...

  • Page 102: Rep 1.13 Interlock Switch Replacement

    13. Power ON the entire printing system. Do not knock the Nuts (2) into the machine. 6. Press in the Tabs (2) on the sides of the Switch and remove the Interlock Switch from the Interlock Switch Bracket. Tabs (2) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-14...

  • Page 103: Rep 1.14 Power Switch Replacement- Dfa Configurations Only

    3. Open the Front Door. Screws (2) Switch Bracket 4. Remove the Screws (2) and the Switch Bracket. 5. Note the connections on the back of the Switch. 6. Press the Tabs and remove the Switch. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-15...

  • Page 104: Rep 1.15 Lcd Display Replacement

    5. Disconnect the Cables from the LCD Display. Cable Cable Screws 6. From the bottom side of the Top Cover, remove the Screws (3) holding the LCD Display to the Top Cover. 7. Remove the LCD Display. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-16...

  • Page 105: Rep 1.16 Lcd Membrane Switch Panel Replacement

    3. Connect the LCD Membrane Switch Connector from the LCD Display. 4. Connect the Power Cord. Connector 5. Power ON the entire printing system. 5. Remove the M4 nut that secures the strap to the Top cover. LCD Membrane Switch GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-17...

  • Page 106: Rep 1.17 Caster Replacement

    5. Unsccrew the Caster to remove it. 6. Place the new Caster in position and screw it in. 7. Tighten the Jam Nut. 8. Lower the Punch 9. Connect the Power Cord. 10. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-18...

  • Page 107: Rep 1.18 Docking Bracket Replacement

    5. Remove (1x) screw from front side of the Docking Bracket 3. Do GP 6.4 Undock the Punch to separate the Punch from the upstream and downstream devices. 6. Remove (2x) screws from rear side (Cont.) 7. Remove the Docking Bracket. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-19...
  • Page 108 3. Place the Docking latch bracket and tighten (2x) screws. 4. Do GP 6.3 Dock the Punch to connect the Punch to the upstream and downstream devices. 5. Connect the Power Cord. 6. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-20...

  • Page 109: Rep 1.19 Exhaust Fan Replacement

    Place the new Exhaust Fan in position on the Exhaust Fan Bracket. The arrow on the Fan housing indicates the direction of air flow. The air flow direction is pointing out, air flowing out of the machine. Exhaust Fan Screws (2) Bracket GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-21...
  • Page 110 Connect Cable 7715267 at Connector J20 on the Control Board (PL 7.1 and PL 7.4).  Install the Screws (4) from the front and tighten the Nuts (4) from the rear of the Bracket.  Place Cable 7715267 into the Wires Saddles. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-22...

  • Page 111: Rep 1.20 Drive Roller Cover Removal

    4. For Entrance side- Remove (2) screws from the front frame and (2) screws from the rear frame. 5. For exit side- Remove (2) screws from the front frame and (2) screws from the rear frame. 6. Remove the Drive roller cover. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-23...

  • Page 112: Paper Path

    7. Remove the Screws (2) from the Front Frame used to mount the Lower Entrance Panel. 8. Remove the Timing belt pulley shield by removing (1) screw and (1) nut from the Rear Frame. 10. Remove the Lower Entrance Panel. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-24...
  • Page 113 5. Do REP 1.6 Rear Cover Replacement to install the Rear Cover. 6. Do GP 6.3 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. 8. Power ON the entire printing system. 9. Do ADJ 1.2 Diverter Solenoid Adjustment. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-25...

  • Page 114: Rep 2.2 Entrance Idler Panel Replacement

    10. Remove the M4 screw of the Ground strap. Docking Bracket 7. Open the Cable Clamps to release all the sensor cables and disconnect S2, S3, S4 and S1b.. 11. Remove the E-Ring from the bottom of the Idler Panel Shaft. E-Ring GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-26...
  • Page 115 11. Do GP 6.3 Dock the Punch to connect the Punch to the upstream and downstream devices. 12. Close the Front Door. 13. Connect the Power Cord. 14. Power ON the entire printing system. (Cont.) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-27...

  • Page 116: Rep 2.3 Acceleration Roller Idler Assembly Replacement

    9. Disconnect the Acceleration Idler Roller Solenoid SOL5 Connector at the sensor on the Acceleration Idler Roller Assembly. 10. Remove the screw for the Ground strap. Acceleration Idler Roller Handle 5. Do REP 1.8 to remove the Upstream Side frame Cover. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-28...
  • Page 117 14. To replace the Accel Idler Panel Weldment do the following procedures to remove and install these components.  REP 2.12 Acceleration Roller Idler Assembly Replacement  REP 2.25.3 Accel Sensor (S5) Replacement  REP 2.28.2 Disengaging Roller Solenoid Replacement GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-29...

  • Page 118: Rep 2.4 Entrance Drive Panel Assembly Replacement

    3. Do REP 1.6 to remove the Rear Cover. 7. Do REP 1.18 to remove the Docking Bracket. Docking Bracket 8. Do REP 2.2 to remove the Entrance Idler Panel. Entrance Idler Panel (Cont.) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-30...
  • Page 119 13. Open the Cable Clamps and release the Sensor Cables. Cable Clamps Acceleration Panel Latch Springs 14. Disconnect the Sensor Board Connectors (2) and the Clear Cover Sensor. 11. Unhook the Springs (2) from the Idler panel side. Sensor Board Connectors (Cont.) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-31...
  • Page 120 15. Remove the Screws (5) that hold the Entrance Drive Panel to the front Frame. Screws (5) Entrance Drive Panel 16. Remove the Screws (5) that hold the Entrance Drive Panel to the Rear Frame. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-32...
  • Page 121 15. Do REP 1.6 to install the Rear Cover. 19. Transfer the sensor Boards and the Clear Cover Sensor to the new 16. Connect the Power Cord. Panel Weldment. 17. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-33...
  • Page 122 2. Slide the Shaft into place. 3. Install the E-clips (2) on the ends of the Shaft. 4. Close the Front Door. 5. Connect the Power Cord. 6. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-34...
  • Page 123 6. Open the Cable Clamps to release all the sensor cables. 10. Remove the E-Ring from the bottom of the Idler Panel Shaft. 7. Disconnect the Connectors for Sensors S22, S23, & S24. E-Ring Sensor S22, S23, & S24 Connectors GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-35...
  • Page 124 9. Do GP 6.3 Dock the Punch to connect the Punch to the downstream Shaft devices. 10. Close the Front Door. 11. Connect the Power Cord. 12. Power ON the entire printing system. 14. Grasp and remove the Exit Idler Panel. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-36...
  • Page 125 7. Remove (3) M4 nuts to remove the Bracket in Area 5 of the machine. 10. Remove (4) screws from the front frame and (4) screws from the rear frame to remove the Drive Exit Panel. 11. Remove the Drive Exit Panel. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-37...
  • Page 126 10. Do REP 1.11 Downstream Side Frame Cover Replacement install the Downstream Side Frame Cover. 11. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 12. Connect the Power Cord. 13. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-38...

  • Page 127: Rep 2.5 Punch Lower Exit Panel Replacement

    4. Do REP 1.6 Rear Cover Replacement to install the Rear Cover. 5. Do GP 6.3 to dock the Punch to the upstream and downstream equipment. 6. Connect the Power Cord. 7. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-39...
  • Page 128 (4) screws. 9. Remove the Handle assembly by removing (2) screws. 6. Remove (2) E-clips from the hinge shaft and remove the shaft. 10. Remove the Upper Bypass Assembly. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-40...
  • Page 129 9. Do GP 6.3 to dock the Punch to the upstream and downstream equipment. 10. Connect the Power Cord. 11. Power ON the entire printing system. 12. Do ADJ 1.7 Idler Panel Magnetic Latches adjustment. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-41...

  • Page 130: Rep 2.10 Lower Bypass Panel Replacement

    5. Remove (4) M4 screws from Rear frame. 6. Remove the Lower Bypass panel. Installation Procedure 1. Place the new Lower Bypass panel in position 2. Install (4) M4 screws through the Front frame and (4) screws through the Rear frame. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-42...

  • Page 131: Rep 2.11 Panel Close Magnet Replacement

    3. Remove the Screws (2) and Nuts (2). 3. Connect the Power Cord. 4. Remove the Magnet Bracket. 4. Power ON the entire printing system. 5. Remove the old Magnet. Magnet Bracket Screws (2) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-43...

  • Page 132: Rep 2.12 Idler Roller Replacement

    Downstream Side Frame Cover.  For the Idler Rollers in the Bypass Panel, Open the Front Door. 6. Remove the Bearing Housing (2) at each end of the Idler Roller Shaft. (Cont.) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-44...
  • Page 133 Downstream Rear Side Cover.  For the Idler Rollers in the Bypass Panel, lower the Bypass Panel and close the Front Door. 9. Connect the Power Cord. 10. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-45...

  • Page 134: Rep 2.13 Flange Ball Bearing Replacement

    There are 2 Flange Ball Bearings (Pt # 013N13946) on the Frame (PL 3.4). 4. Remove the E-Ring. 5. Remove the Flat Washer. 6. Remove the Flange Ball Bearing. NOTE: To replace a Bearing from the rear side, do REP 2.20 to remove the Pulley. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-46...

  • Page 135: Rep 2.14 Snap-In Bearing Replacement

    Entrance Idler Panel Replacement  REP 2.3 Acceleration Roller Idler Assembly Replacement  REP 2.9 Upper Bypass Panel Replacement  REP 2.6 Exit Idler Panel Replacement  REP 2.5 Punch Lower Exit Panel Replacement GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-47...

  • Page 136: Rep 2.15 Bearing Housing Replacement

    3. Place the new Bearing Housings (2) on the ends of the Shaft with the flange of the Bearing facing in toward the Idler Roller. Bearing Housing Bearing flange 4. Do REP 2.12 to install the Idler Roller. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-48...

  • Page 137: Rep 2.16 Accel Idler Latch Handle Replacement

    1. Place the Accel Idler Latch Handle in position and tighten the Screws 3. Open the Front Door. (2). 4. Remove (2) screws from the Accel Idler Latch Handle. 2. Close the Front Door. 3. Connect the Power Cord. 4. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-49...

  • Page 138: Rep 2.17 Accel Idler Latch Shaft, Rear Latch And Front Latch Assembly Replacement

    4. Do REP 3.1.1 to remove the Punch Module. 5. Unhook the Extension Springs from the Accel Idler Panel Front and Rear Latches. 7. Remove the E-clip from the Accel Idler Shaft on the rear side. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-50...
  • Page 139 12. Remove Accel Panel Rear and Front Latch assemblies to remove the 10. For the Accel Idler Panel Rear Latch Assembly, slide the shaft Accel Idler Latch shaft. towards the front side to remove. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-51...
  • Page 140 8. Hook the Extension Springs to the Accel Idler Panel Front and Rear Latches. 9. Do REP 3.1.2 to install the Punch Module. 10. Do REP 1.6 to install the Rear Cover. 11. Connect the Power Cord. 12. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-52...

  • Page 141: Rep 2.18 One Way Clutch And Pulley Sub-Assembly Replacement4-53

    6. Place the new One Way Clutch Assembly on to the Shaft. 9. Connect the Power Cord. 7. Install the Washer and the E-Clip. 10. Power ON the entire printing system. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-53...

  • Page 142: Rep 2.20 Timing Pulley Replacement

    2. Do REP 2.21 to install the appropriate Timing Belt. 3. Do REP 1.6 to install the Rear Cover. 4. Connect the Power Cord. 6. Remove the Timing Pulley by sliding it out. 5. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-54...

  • Page 143: Rep 2.21 Timing Belt Replacement

    5. Place the new Belt in position around the Pulleys (11). 6. Adjust the Belt Tension, ADJ 1.4.2 7. Do REP 1.6 to install the Rear Cover. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-55...

  • Page 144: Rep 2.21.2 134T Belt Replacement

    6. Adjust the Belt Tension, ADJ 1.4.3 9. Power ON the entire printing system. 7. Do REP 1.6 to install the Rear Cover. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-56...

  • Page 145: Rep 2.21.4 179T Belt Replacement

    5. Place the new Belt in position around the Pulleys. 6. Adjust the Belt Tension, ADJ 1.4.4 7. Do REP 1.6 to install the Rear Cover. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-57...

  • Page 146: Rep 2.22 Drive Roller Assembly Replacement

    Drive Roller Shaft 9. Remove the E-Ring and the Washer from the end of the Drive Roller Shaft at the rear of the machine. E-Ring Washer Drive Roller Shaft 10. Remove the Drive Roller. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-58...
  • Page 147 9. For all Drive Rollers (except N1 and N11), do REP 3.1 to install the Punch Module. 10. Do REP 1.6 to install the Rear Cover. 11. Close the Front Door. 12. Connect the Power Cord. 13. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-59...

  • Page 148: Rep 2.22.1 Drive Roller N5 Replacement

    5. Loosen the nuts (2) on the Tensioner of the M2 motor belt. Tensioner 8. Slide the Pulley off the Roller Shaft. Nuts (2) 6. Remove the retaining ring from the shaft of roller N5. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-60...
  • Page 149 E-Ring and Washer 10. Remove the E-Ring at the front side of the Shaft. Washer and Ball Bearing 12. Remove the Ball Bearing from the rear side of the Shaft. E-Ring Ball Bearing (Cont.) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-61...
  • Page 150 11. Do REP 3.1 to install the Punch Module. 12. Do REP 1.6 to install the Rear Cover. 13. Close the Front Door. 14. Connect the Power Cord. 15. Power ON the entire printing system. Drive Roller. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-62...

  • Page 151: Rep 2.23 Stepper And Mount Assembly Replacement

    4. Locate the affected Motor (see PL 3.6). 3. Do REP 1.6 to install the Rear Cover. 5. Disconnect the Motor Connector from the corresponding Motor Drrver 4. Connect the Power Cord. (PL 3.6). 5. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-63...

  • Page 152: Rep 2.24 Bypass Open Sensor Replacement

    5. Do REP 1.6 to remove the Rear Cover. 6. Disconnect the Sensor Connector at the Sensor. Bypass Open Sensor Screw 7. Remove the Screw and Nut that secure the Sensor to the sheet metal part. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-64...

  • Page 153: Rep 2.25 Paper Path Sensor Replacement

    6. Remove the old Sensor. 7. Place the new Sensor in position, then install Lockwasher and Barrell Screw. 8. Close the Front Door. 9. Connect the Power Cord. 10. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-65...

  • Page 154: Top, Middle, & Bottom Exit Sensor (S22, S23, S24) Replacement

    6. Remove the old Sensor. 7. Place the new Sensor in position, then install Lockwasher and Barrell Screw. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-66...

  • Page 155: Rep 2.25.3 Accel Sensor (S5) Replacement

    7. Remove the old Sensor. 8. Place the new Sensor in position, then install Lockwasher and Barrell Screw. 9. Place Sensor Cable in the Wire Saddles. 10. Connect the Power Cord. 11. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-67...

  • Page 156: Rep 2.25.4 Align Home Sensor (S28) Replacement

    10. Do REP 1.11 to install the Downstream Side Frame Cover. 11. Connect the Power Cord. Sensor Wire 12. Power ON the entire printing system. Connector 5. Remove the M3 Screws (2) that secure the Sensor to the Bracket. Sensor Bracket Screws (2) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-68...

  • Page 157: Rep 2.25.5 Double Punch (Large) Backage Sensor Board Assembly

    13. Do REP 1.6 to install the Rear Cover. 14. Connect the Power Cord. 15. Power ON the entire printing system. Backage Sensor Board Drive Entrance Panel (S18, S19)  The lower board is the Backage Sensor Board (S18, S19). GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-69...

  • Page 158: Rep 2.25.6 Skew Sensor Board (S6 - S10) Replacement

    10. Do REP 3.1 to install the Punch Module. 11. Do REP 1.6 to install the Rear Cover. 12. Connect the Power Cord. 13. Power ON the entire printing system. Skew Sensor Board Connector Skew Sensor Board GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-70...

  • Page 159: Rep 2.25.7 Alignment Sensor Board (S11 - S15) Replacement

    Skew Sensor Board Connector 6. Release the Cable Clamp and move the Cable out of the way. 7. Remove the M4 Nuts (2). 12. Remove the Alignment Sensor Board. 8. Remove the Roller Cover. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-71...
  • Page 160 7. Connect the Skew Sensor Board Connector. 8. Do REP 3.1 to install the Punch Module. 9. Do REP 1.6 to install the Rear Cover. 10. Connect the Power Cord. 11. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-72...

  • Page 161: Rep 2.25.8 Backage Sensor Board (S16, S17) Replacement

    Place the new Bracket Weldment in position on the Studs (2)  Place the new Bracket in position in position on the Studs (2).  Tighten the M3 Nuts (2).  Place the Sensor Cable in the Wire Saddles, then close the wire Saddles. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-73...

  • Page 162: Rep 2.26 Motor Driver (Stepper Driver) Replacement

    M5 Motor Drive 6. Remove the M4 Screws (2) and the Driver and Bracket Assembly. Screws (2) M6 Motor Driver M7 Motor Driver M8 Motor Driver 7. Disconnect the Cables from the Motor Driver Board. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-74...
  • Page 163 1. Place the Driver and Bracket Assembly in position and tighten the M4 Screws (2). 2. Connect the Connectors (3). 3. Do REP 1.6 to install the Rear Cover. 4. Connect the Power Cord. 5. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-75...

  • Page 164: Rep 2.27 Bypass Diverter Replacement

    4. Remove the E-clip from the Diverter Shaft on the front side. 7. Slide the Diverter Assembly to the back side and remove the part. 5. Remove the M4 screws (2) from the Diverter Shaft on the rear side. (Cont.) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-76...

  • Page 165: Rep 2.28 Solenoid Replacement

    Do not perform repair activities with the power on or electrical power supplied to the machine. Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. See Section 0, page vi for other languages. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-77...

  • Page 166: Rep 2.28.1 Diverter Solenoid Replacement

    4. If necessary, Do REP 1.19 to install the Exhaust Fan Bracket 5. Do ADJ 1.2 Diverter Solenoid Adjustment. 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power Cord. 8. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-78...

  • Page 167: Rep 2.28.2 Entrance Idler Solenoid Replacement

    12. Close the Front Door. 14. Connect the Power Cord. 13. Do GP 6.3 Dock the Punch. 15. Power ON the entire printing system. 14. Connect the Power Cord. 15. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-79...

  • Page 168: Rep 2.28.4 Exit Idler Solenoid Replacement

    10. Connect the Solenoid Connector. 11. Place the the Cable into the Cable Clamps and close the Cable Clamps 12. Close the Front Door. 13. Do GP 6.3 Dock the Punch. 14. Connect the Power Cord. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-80...

  • Page 169: Rep 2.29 Upper Bypass Panel Anti-Static Brush Replacement

    6. Affix the new brush inside referencing the cut-outs as shown above. 7. Do GP 6.4 to dock the Punch from the downstream equipment. 8. Connect the Power Cord. 9. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-81...
  • Page 170 7. Put the Chip Tray in position and push the Chip Tray Assembly in firmly until it latches. 8. Close the Front Door. 9. Connect the Power Cord. 10. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-82...

  • Page 171: Rep 2.31 Chip Level Emitter Replacement

    11. Put the Chip Tray in position and push the Chip Tray Assembly in 13. Power ON the entire printing system. firmly until it latches. 12. Close the Front Door. 13. Connect the Power Cord. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-83...

  • Page 172: Punch Module

    9. Go to the rear of the Punch. 10. Disconnect the Connectors (2) for Sensors S6-S10 and S11-S15. 6. Use the levers (blue) to open the Acceleration Roller Idler Panel and the Accel Idler Panel compartments. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-84...
  • Page 173 14. Disconnect the Connectors (2) for the M3 Header and the M4 Header. 12. Disconnect the Connector for Solenoid SOL2. 15. Disconnect the Die Set Recognition Connector. 13. Disconnect the Connector for the M5 Motor Driver. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-85...
  • Page 174 17. Disconnect the Connector for Punch Motor M10.  Use a Phillips Head Screwdriver to loosen the Captive Screw from the right Punch Module Mount Bracket.  Remove the right Punch Module Mount Bracket. (Cont.) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-86...

  • Page 175: Rep 3.1.2 Punch Module Installation

    8. Use the handle to lock the Die Set. (Cont.) 9. Close the Front Door. 10. Do REP 1.6 to install the Rear Cover. 11. Connect the Power Cord. 12. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-87...

  • Page 176: Rep 3.2 Punch Motor Replacement

    Punch Motor Belt. 5. Do REP 3.1 to install the Punch Module. Punch Motor 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power Cord. 8. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-88...

  • Page 177: Rep 3.3 Punch Motor Belt Replacement (Timing Belt)

    5. Remove the E-Ring, nylon washer and ball bearing. 9. Place the new Belt around the Timing Pulley on the Punch Motor. 6. Remove the Screws (2) and the Bearing Bracket. Clutch Pulley Belt (Cont.) GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-89...
  • Page 178 NOTE: The tension on the Belt is set using the reference marks on the punch motor bracket (see REP 3.2). Mark 14. Do REP 1.6 to install the Rear Cover. 15. Connect the Power Cord. 16. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-90...

  • Page 179: Rep 3.4 Clutch Or Clutch Pulley Replacement

    5. Remove the E-Ring, nylon washer and ball bearing. 9. Remove the Lock Nut and the long M6 Screw. Lock Nut (2) 6. Remove the Screws (2) and the Bearing Bracket. (Cont.) Screw 7. Remove the Timing belt. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-91...
  • Page 180 The Cone point set screw should be properly seated in the notch of the Punch shaft. 4. Put a drop of Loctite on each Set Screw. 5. Tighten the Set Screws (2). 6. Place the long M56Screw and the Lock Nuts (2) in position. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-92...
  • Page 181 14. Do Error! Reference source not found. Ball Bearing Replacement o install the Ball Bearing. 15. Do REP 3.1.2 Punch Module Installation. 16. Do REP 1.6 to install the Rear Cover. 17. Connect the Power Cord. 18. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-93...

  • Page 182: Rep 3.5 Punch Alignment Stepper Motor And Pulley Replacement

    4. Do REP 3.1 to install the Punch Module. 5. Close the Front Door. 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power Cord. 8. Power ON the entire printing system. Punch Alignment Stepper Motor (M5) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-94...

  • Page 183: Rep 3.6 Steering Module Replacement

     Remove the Steering Belt from the Pulley. Punch Module 7. Pull the Steering Belt in through the hole in the Frame. 5. Disconnect the Skew Sensor Board Connector. Belt Skew Sensor Board Connector GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-95...
  • Page 184 Press down on the top tab to remove it from the top side. Then press the bottom tab to release the connector fully.  Similarly disconnect the Align Home sensor connector. 9. Release the Cable Clamp for Steering Stepper wires. 10. Remove the Phillips Screws (8). GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-96...
  • Page 185 7. Do REP 3.1 to install the Punch Module. 8. Close the Front Door. 9. Do REP 1.6 to install the Rear Cover. 10. Connect the Power Cord. 11. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-97...

  • Page 186: Rep 3.7 Alignment Carriage Sub Assembly Replacement

    (4 plastic washers; 2 springs; 2 drive rollers; 2 belts; 2 e-clips) Steering Module 5. Remove the Steering Idler and Drive Panel assemblies by removing Drive Roller Shaft the M3 Nuts (4) Steering Idler GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-98...
  • Page 187 3. Do REP 3.1.2 to install the Punch Module. 4. Do REP 1.6 to install the Rear Cover. 5. Connect the Power Cord. 6. Close the Front Door. 7. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-99...

  • Page 188: Rep 3.8 Steering Stepper Motor Replacement

    4. Do REP 3.1 to remove the Punch Module. 5. Do REP 3.6 to remove the Steering Module. Steering Module 6. Disconnect the Steering Motor Cable at the Motor and at the Header, 9. Remove the Motor. Steering Motor Cable GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-100...
  • Page 189 7. Do REP 3.1 to install the Punch Module. 8. Do REP 1.6 to install the Rear Cover. 9. Close the Front Door. 10. Connect the Power Cord. 11. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-101...

  • Page 190: Rep 3.9 Steering Motor Belt (65 Groove) Replacement

    Roller Spring, (2) plastic washers and Steering Drive Roller can be removed (from the side that needs the part replaced). If necessary, loosen (4) screws of the Stepper motor and move the motor up. Drive Panel Steering Sub Assembly GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-102...
  • Page 191 4. Install the E-Ring on the Steering Drive Roller Shaft. 5. Do REP 3.1 to install the Punch Module. 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power Cord. 8. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-103...

  • Page 192: Rep 3.10 Steering Idler Panel Weldment Replacement

    6. Connect the Power Cord. 7. Power ON the entire printing system. Drive Panel Steering Sub Assembly 6. Remove the Screws (4) that hold the Steering Idler Panel Sub Assembly to the Drive Panel Steering Sub Assembly. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-104...

  • Page 193: Rep 3.11 Steering Idler Roller Assembly Replacement

    4. Do REP 3.1 to remove the Punch Module. 8. Remove the Roller Cover. Steering Idler Roller Assembly 5. Disconnect the Skew Sensor Board Connector. Roller Cover 9. Gently move the Springs (2) off the ends of the Roller. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-105...
  • Page 194 8. Do REP 3.1 to install the Punch Module. 9. Do REP 1.6 to install the Rear Cover. 10. Connect the Power Cord. Steering Idler Roller Assembly 11. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-106...

  • Page 195: Rep 3.11.1 Steering Idler Roller Bearing Replacement

    1. Do REP 3.11 Steering Idler Roller Replacement to remove the Steering Idler Roller. Steering Idler Roller Assembly 2. Remove the Steering Idler Roller Bearing (2) from the ends of Shaft on the Steering Idler Roller Assembly. Steering Idler Roller Bearing GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-107...

  • Page 196: Rep 3.12 Steering Drive Panel Weldment Replacement

    4. Do REP 3.10 to install the Steering Idler Panel Sub Assembly. 5. Do REP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 7. Power ON the entire printing system. Steering Module 5. Remove the Spacers (2). Spacer Spacer GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-108...

  • Page 197: Rep 3.13 Die Lock Plunger And Stripper Assembly Replacement

    8. Install the Plunger and Stripper Assy. 9. Do REP 3.1 to install the Punch Module. 10. Do REP 1.6 to install the Rear Cover. 11. Connect the Power Cord. 12. Power ON the entire printing system. 13. . GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-109...

  • Page 198: Rep 3.14 Die Lock Shaft Replacement

    9. Remove the Socket Head Cap Screw and Split Lock Washer from the Cam and the Shaft at the front of the Punch Module. Screw Die Lock Handle Die Lock Shaft 6. Do REP 3.1 to remove the Punch Module. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-110...
  • Page 199 Cam, and out through the hole in the rear of the front of the Punch Module (cam portin against side Frame) 4. Insert the E-Ring on the Shaft at the front of the Punch Module. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments...

  • Page 200: Rep 3.15 Die Rail Assembly And Die Rail Springs Replacement

    5. Do REP 3.1 to remove the Punch Module. 6. Unplug Back Gage Sensor Board and release the wires from cable clamps. 10. Remove the Die Rail Assembly. 7. Unplug Alignment Sensor Board and release the wires from the Cable Clamps. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-112...
  • Page 201 14. Remove the old Die Rail. 12. Unscrew the M2 Screws (4) and M2 Lock Washers (4) to remove the Springs. NOTE: If you are replacing only the Springs, skip the next two steps. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-113...
  • Page 202 10. Do REP 3.1 to install the Punch Module. 11. Do REP 1.6 to install the Rear Cover. 12. Install the Die Set (see Operator Manual). 13. Connect the Power Cord. 14. Power ON the entire printing system. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-114...

  • Page 203: Rep 3.16 Backgage Sensor Bracket Weldment And Backgage Sensor Lower Bracket Replacement

    3. Tighten the M3 Nuts (2) that hold both the Brackets. 4. Do REP 3.1 to install the Punch Module. 5. Do REP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 7. Power ON the entire printing system. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-115...

  • Page 204: Power Supply

    8. Do REP 1.8 to remove the Upstream Side Frame Cover (not 5. Remove the M4 Screw (1) and remove the Ground Cable from the necessary for DFA configurations). Power Supply. 9. Remove the Power supply through the opening as shown (not for DFA configurations) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-116...
  • Page 205 Chip Tray opening. The die rack (loosened in the above step) has to bend up slightly to give room for the Power supply to be removed. 12. Transfer all wires to the new Power Supply. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-117...

  • Page 206: Rep 4.2 Ac Filter Replacement

    7. Place the AC Filter in position and tighten the Screws (2). 8. Do REP 1.6 to install the Rear Cover. 9. Connect the Power Cord. 10. Power ON the entire printing system. Screws (2) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-118...

  • Page 207: Electronics And Control

    3. Do REP 1.6 to remove the Rear Cover. 4. Remove the M3 Screws (4) from the Main Control Board and the Comm Board. 8. Disconnect the Connector and remove the Comm Board. Note: DFA Comm Board shown in above images. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-119...
  • Page 208 6. Do REP 1.6 to install the Rear Cover. 7715457 023N01345 7. Connect the Power Cord. 7715456 023N01344 8. Power ON the entire printing system. 7715476 023N01340 7715493 023N01322 7715494 023N01321 7715487 023N01332 7715492 023N01329 GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-120...

  • Page 209: Rep 5.2 Comm Board Replacement

     Connector J1 4. Connect the Power Cord.  Connector J6 5. Power ON the entire printing system.  Connector J14  Connector J15 5. Remove the Screws (3) and the old Comm Board. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-121...

  • Page 210: Rep 5.3 Dieset Recognition Reader Board Replacement

    3. Do REP 1.6 to remove the Rear Cover. 4. Disconnect the Connector at the Dieset Recognition Reader Board. 5. Remove the M3 nuts (2) and the Dieset Recognition Reader Board. Screws (2) Connector GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-122...

  • Page 211: Adjustments

    See Section 0, page vi for other languages. 10. Test the Door Latch operation. 1. Switch power OFF to entire printing system. 2. Disconnect the Power Cord. 3. Open the Front Door. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-123...

  • Page 212: Adj 1.2 Diverter Solenoid Adjustment

    (L1-Diverter Solenoid). This will switch the diverter gate to punch mode. The Diverter gate will rise and hit the upper bypass panel. Screw (2) b. Insert a 0.25 to 0.5mm shim between the Diverter and the Lower Entrance Panel. Shim GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-124...
  • Page 213 NOTE: Raising the Limiter Bracket too high will position the diverter gate higher, which will obstruct the paper flow and cause jams. 5. Check the clearance between the Diverter and the cutout in the Lower Entrance Panel at both sides. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-125...

  • Page 214: Adj 1.3 Die Stop Magnet Adjustment

    8. If necessary, repeat steps 3-6 until the alignment is centered (iterative Die Stop Magnet process). 9. Install the Die Set (see Operator Manual). 10. Close the front Door. Nut & Lock Screw 3. Loosen the Nut and Lock Screw. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-126...

  • Page 215: Adj 1.4 Timing Belts Adjustment

    5. Adjust the belt tension such that there is a deflection of 1~2mm. 6. Tighten the Phillips Screws (4). 7. Do REP 3.1 to install the Punch Module. 8. Do REP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-127...
  • Page 216 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 6~8mm. 5. Tighten the tensioner 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-128...
  • Page 217 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 3~5mm. 5. Tighten the tensioner 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-129...
  • Page 218 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 4~6mm. 5. Tighten the tensioner 6. Do REP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-130...
  • Page 219 5. Adjust the belt tension such that there is a deflection of 1~2mm. 6. Tighten the Phillips Screws (4). 7. Do REP 3.1 to install the Punch Module. 8. Do REP 1.6 to install the Rear Cover. 9. Connect the Power Cord GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-131...

  • Page 220: Adj 1.5 Punch Cam Indexing

    1. Switch power OFF to entire printing system. 2. Disconnect the Power Cord. 3. Do REP 1.6 to remove the Rear Cover. 4. Do REP 3.1 to remove the Punch Module. (Cont.) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-132...
  • Page 221 8. Move the control collar towards the pulley. By doing this the toothed hub will be exposed. 6. To index the shaft to the correct position, remove the spring clip from the its groove in the Punch clutch. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-133...
  • Page 222 In this instance the cam needs to stop earlier, therefore rotate the Stop Collar Clockwise (when viewed from the rear side). This is done by manually lowering the pawl and freeing the Stop collar to rotate. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015...
  • Page 223 Alternately “Cycle Punch” Function Test from Service mode can be performed. After a punch cycle the flat in the front side would have returned to horizontal position (as shown in the pictures of Step# 1). GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-135...

  • Page 224: Adj 1.6 Dieset Recognition Board Adjustment

    5. Tighten the Screws (2) that hold the Dieset Recognition Reader 3. Insert a die set until the Dieset is about to contact the spring clips in Board. the Reader Board. 6. Do REP 1.6 to install the Rear Cover. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-136...

  • Page 225: Adj 1.7 Idler Panel Magnetic Latches Adjustment

    (to eliminate the play in the magnet) and tighten both screws. The screws should be tightened while the panel is closed firmly and the magnet pulled away as shown. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-137...

  • Page 226: Adj 1.8 Drive Panel Position Adjustment

    All drive rollers should be protruding 1.5±0.5mm through the paper path. This procedure applies to  Entrance Drive Panel (PL 3.1)  Exit Drive Panel (PL 3.1)  Lower Bypass Panel (PL 3.1) GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-138...
  • Page 227 2. Using the Reference holes in the front/rear frame (5 holes in the front frame and 5 holes in the rear frame) and the sheet metal panel, position the drive panel to ensure the drive rollers protrude 1.5±0.5mm through the drive panel. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-139...
  • Page 228 1. To adjust the position of the drive panel loosen (4) screws from the position the drive panel to ensure the drive rollers protrude Front frame and (4) screws from the rear frame 1.5±0.5mm through the drive panel. GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-140...
  • Page 229 2. Using the Reference holes in the front/rear frame (4 holes in the front frame and 4 holes in the rear frame) and the sheet metal panel, position the drive panel to ensure the drive rollers protrude 1.5±0.5mm through the drive panel. GBC AdvancedPunch Pro 08/20/2015 Repairs/Adjustments 4-141...
  • Page 230 Notes: GBC AdvancedPunch Pro Repairs/Adjustments 08/20/2015 4-142...
  • Page 231 7. Electronics ..................30 PL 7.1. Electronics PCB Assembly ............. 30 PL 7.2. Control Board Bracket Sub Assembly ........31 PL 7.3. Cable Part Number Index ............32 PL 7.4. Wiring Drawing- OEM Configurations ........33 GBC AdvancedPunch Pro 09-11-2018 Parts List...

  • Page 232: Introduction

    A, B, C, D, E or F is contained in a Hardware kit. The corresponding Hardware kit part number is listed below each List. A part number with a suffix DFA and italicized text indicated that it is unique to DFA configurations. Parts List 09-11-2018 GBC AdvancedPunch Pro...

  • Page 233: Main Assembly

    2.Main Assembly Xerox Part # PL 2.1. Final Assembly ITEM DESCRIPTION Part # 7715400 X5K, 097N02204 ADVANCEDPUNCH PRO, 115V 7715500 X6K, 097N02205 ADVANCEDPUNCH PRO, 230V GBC AdvancedPunch Pro 09-11-2018 Parts List...

  • Page 234: 2.2. Cabinet - Covers

    FRONT DOOR BOTTOM HINGE 7715783 074N00073 FRONT DOOR BOTTOM HINGE 7715684 007N01788 DRIVE,USB STICK, FLASH DRIVE 7715828 002N03218 USB DRIVE COVER Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS Parts List 09-11-2018 GBC AdvancedPunch Pro...

  • Page 235: Frame Assembly

    SNAP-IN BEARING, 6MM ID 1821209 013N13951 [QTY. (2) USED ON ALL IDLER PANELS- #A, #B, #D, #E AND #3 Parts identified above with superscripts are part of Hardware kits. 7715976 600N03435 KIT, HARDWARE, BEARINGS GBC AdvancedPunch Pro 09-11-2018 Parts List...

  • Page 236: 3.2. Frame Assembly- Front Side

    CASTER, ADJUSTABLE 1823913 026N00818 SCREW, HX, W/SEMS, M3 X 8 Parts identified above with superscripts are part of Hardware kits. 7715973 600N03432 KIT, HARDWARE, RINGS 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715976 600N03435 KIT, HARDWARE, BEARINGS Parts List 09-11-2018 GBC AdvancedPunch Pro...

  • Page 237: 3.3. Frame Assembly- Rear Side

    Parts identified above with superscripts are part of Hardware kits. 7715973 600N03432 KIT, HARDWARE, RINGS 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715976 600N03435 KIT, HARDWARE, BEARINGS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS GBC AdvancedPunch Pro 09-11-2018 Parts List...

  • Page 238: 3.4. Frame Assembly- Drive Rollers

    WASHER FLAT, 1/4X3/8X/1/32 7715862 005N01168 ONE WAY CLUTCH SUB ASSEMBLY Parts identified above with superscripts are part of Hardware kits. 7715973 600N03432 KIT, HARDWARE, RINGS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715976 600N03435 KIT, HARDWARE, BEARINGS Parts List 09-11-2018 GBC AdvancedPunch Pro...

  • Page 239: 3.5. Frame Assembly- Internal Parts

    003N01104 LATCH,ASSY, REAR, ACCEL IDLER PANEL 7715637 105N02293 POWER SUPPLY, 24V, MW SP 480, Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS GBC AdvancedPunch Pro 09-11-2018 Parts List...

  • Page 240: 3.6. Frame Assembly- Motors And Motor Drivers

    M4 STEPPER DRIVER 7715275 030N00807 DRIVER AND BRACKET ASSY, TWO PHASE M5 STEPPER DRIVER 7715275 030N00807 DRIVER AND BRACKET ASSY, TWO PHASE SEE PL 6.3 FOR STEPPER MOTOR M3, M4 AND M5 POSITIONS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-10...

  • Page 241: 3.7. Frame Assembly- Sensors

    BYPASS OPEN SENSOR 7715597 130N01764 ALIGN HOME SENSOR 7711970 107N00458 CHIP LEVEL SENSOR - EMITTER 7711973 050N00665 CHIP LEVEL SENSOR - RECEIVER 7715774 107N00459 CLEAR COVER SENSOR-EMITTER CLEAR COVER SENSOR- 7711973 050N00665 RECEIVER GBC AdvancedPunch Pro 09-11-2018 Parts List 5-11...

  • Page 242: 3.8. Frame Assembly- Solenoids / Switches

    133N23254 SOL 6 BOTTOM EXIT IDLER SOLENOID, 7715223 133N23254 SOL 7 MIDDLE 7715223 133N23254 SOL 8 EXIT IDLER SOLENOID, TOP FRONT DOOR INTERLOCK 7610501 110N01437 SWITCH CHIP TRAY HOME SWITCH 7715186 130N01761 ASSEMBLY Parts List 09-11-2018 GBC AdvancedPunch Pro 5-12...

  • Page 243: 3.9. Frame Assembly- Belts

    7715202 023N01316 BELT, 534T, 2MM 2GT 7715204 020N00937 PULLEY,TIMING,2MM 2GT,30T 7715206 023N01315 BELT, 179T, 2MM 2GT 7715243 023N01314 BELT, 150 T, 2MM 2GT 7715245 030N00806 TENSIONER ASSEMBLY 7715246 023E01313 BELT, 134T, 2MM 2GT GBC AdvancedPunch Pro 09-11-2018 Parts List 5-13...

  • Page 244: Paper Path

    WASHER, 3.2ID, 8OD, 0.75MM THICK 1823903 026N00823 SCREW, PHILLIPS, HX HD M4X8 Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS S20, S21 S18, S19 Parts List 09-11-2018 GBC AdvancedPunch Pro 5-14...

  • Page 245: 4.2. Paper Path- Entrance Idler Panel

    PANEL WLDMT,IDLER,ENTRY 7708163 021N02267 CAP, RUBBER Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS SOL3 SOL4 GBC AdvancedPunch Pro 09-11-2018 Parts List 5-15...

  • Page 246: 4.3. Paper Path- Acceleration Roller Idler

    SCREW,BARREL,M4,7MM DEEP 7715855 002N03197 PANEL WLDMNT,IDLER,ACCEL Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS SOL5 Parts List 09-11-2018 GBC AdvancedPunch Pro 5-16...

  • Page 247: 4.4. Paper Path- Exit Idler Panel

    CAP, RUBBER Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS SOL 8 SOL 7 SOL 6 GBC AdvancedPunch Pro 09-11-2018 Parts List 5-17...

  • Page 248: 4.5. Paper Path- Upper Bypass Panel

    PANEL WELDMENT, BYPASS, UPPER 7708163 021N02267 CAP, RUBBER Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715978 600N03437 KIT, HARDWARE, SPRINGS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-18...

  • Page 249: 4.6. Paper Path- Disengaging Roller Solenoid

    PL 4.6. Paper Path- Disengaging Roller Solenoid Xerox Part ITEM Description Part # SOL 3 SOL 4 SOL 5 MODULE, SOLENOID, 7715223 133N23254 SOL 6 DISENGAGING ROLLER SOL 7 SOL 8 GBC AdvancedPunch Pro 09-11-2018 Parts List 5-19...

  • Page 250: Punch Module

    STEPPER MOTOR AND PULLEY, 7715859 127K07846 ALIGNMENT Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-20...

  • Page 251: 5.1. Punch Module (Continued)

    NUT, KEPS M4 7715347 130N01769 BOARD,DIESET RECOGNITION READER PL 5.6 PUNCH CLUTCH, PULLEY Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715978 600N03437 KIT, HARDWARE, SPRINGS GBC AdvancedPunch Pro 09-11-2018 Parts List 5-21...

  • Page 252: 5.2. Punch Module- Motors/Sensors

    MOTOR AND PULLEY. RIGHT / REAR STEERING 7715857 127N07847 MOTOR AND PULLEY. ALIGNMENT STEPPER 7715859 127K07846 MOTOR AND PULLEY. 7715692 130N01768 SKEW SENSOR BOARD ALIGNMENT SENSOR 7715694 130N01766 BOARD 7715696 130N01767 BACKAGE SENSOR BOARD Parts List 09-11-2018 GBC AdvancedPunch Pro 5-22...

  • Page 253: 5.3. Punch Module- Steering Module

    Xerox Part ITEM DESCRIPTION Part # 7715597 130N01764 SENSOR, VEIN, BRACKET, SUB ASSLY ALIGNMENT CARRIAGE,SUB ASSY, 7715858 041N00843 SERVICE STEERING IDLER PANEL SUB PL 5.4 ASSEMBLY STEERING DRIVE PANEL SUB PL 5.5 ASSEMBLY GBC AdvancedPunch Pro 09-11-2018 Parts List 5-23...
  • Page 254 ROLLER ASSY, IDLER, STEERING Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-24...

  • Page 255: 5.5. Punch Module- Steering Module - Drive Panel Steering

    Parts identified above with superscripts are part of Hardware kits. 7715973 600N03432 KIT, HARDWARE, RINGS 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS GBC AdvancedPunch Pro 09-11-2018 Parts List 5-25...

  • Page 256: 5.6. Punch Module- Punch Clutch

    PULLEY & FLANGE,5MM 7715231 020N00936 115V HTD,38T PULLEY & FLANGE,5MM 7715371 020N00935 230V HTD,34T Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-26...

  • Page 257: 5.7. Punch Module- Die Rail, Backgage, Align Sensors, Sub

    GUIDE, ALIGNMENT SENSOR, BOTTOM BRACKET WELDMENT, ALIGNMENT 7715941 074N00065 SENSOR Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS GBC AdvancedPunch Pro 09-11-2018 Parts List 5-27...

  • Page 258: 5.8. Punch Module- Ac Motor

    115V, SERVICE (INCLUDES CAPACITOR) MOTOR AND PULLEY, PUNCH, 7715861 127N07844 230V 230V, SERVICE (INCLUDES CAPACITOR) Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-28...

  • Page 259: Die Sets

    Die, Xerox, 3/5/7 Hole, 8mm 008R13184 Die, Xerox, 4 Hole, 8mm 008R13185 Die, Xerox, 4 Hole, 6.5mm 008R13186 Die, Xerox, 4 Hole, Scan 008R13193 Die, Xerox, eWire, Sq. 008R13189 Die, Xerox, eWire, Rnd. GBC AdvancedPunch Pro 09-11-2018 Parts List 5-29...

  • Page 260: Electronics

    RFI POWER FILTER 7718677 140N63872 BOARD, CONTROL, MAIN 7718684 140N63875 BOARD, CONTROL, COMM 7715583 140N63703 BOARD,CONTROL,COMM, DFA 7715863 108N00579 FUSE,AC POWER, 250V, 5A 7715548 030N00802 COMMUNICATION CABLE ASSY 7704376 110N01438 ROCKER SWITCH, MP-2500IX DFA Configuration Parts List 09-11-2018 GBC AdvancedPunch Pro 5-30...

  • Page 261: 7.2. Control Board Bracket Sub Assembly

    WIRE SADDLE, MEDIUM, LOCKING TOP 7715819 072N00036 WIRE SADDLE, LARGE, LOCKING TOP Parts identified above with superscripts are part of Hardware kits. 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS GBC AdvancedPunch Pro 09-11-2018 Parts List 5-31...

  • Page 262: 7.3. Cable Part Number Index

    7715523 023M01337 CABLE, LCD 7715525 023N01320 CABLE, AC FILTER, GROUND 7715548 030N00802 CABLE ASSY, COMMUNICATION 7715528 023N01353 CABLE, STEERING MOTOR, MTR TO HDR, FRONT 7715529 023N01354 CABLE, STEERING, MOTOR, MTR TO HDR, REAR Parts List 09-11-2018 GBC AdvancedPunch Pro 5-32...

  • Page 263: 7.4. Wiring Drawing- Oem Configurations

    PL 6.4. Wiring Drawing- OEM Configurations GBC AdvancedPunch Pro 09-11-2018 Parts List 5-33...

  • Page 264: 7.5. Wiring Drawing- Dfa Configurations

    PL 6.5. Wiring Drawing- DFA Configurations Parts List 09-11-2018 GBC AdvancedPunch Pro 5-34...

  • Page 265: Installation Kit Parts

    KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS 9.Optional Kits ITEM Xerox Part DESCRIPTION Part # 7715864 001N00555 KIT, CDI RACEWAY 7715865 497N04065 KIT, OEM TO DFA CONVERSION 7715957 030N00803 BRACKET, EXIT GUIDE, ANGLED GBC AdvancedPunch Pro 09-11-2018 Parts List 5-35...

  • Page 266: Part Number Index

    KIT, HARDWARE, BEARINGS 7715828 002N03218 USB DRIVE COVER 7715101 002N03202 PANEL, ENTRANCE, LOWER 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715690 002N03204 PANEL, EXIT, LOWER 7715978 600N03437 KIT, HARDWARE, SPRINGS 7715424 002N03191 PANEL ASSEMBLY, LOWER, EXIT Parts List 09-11-2018 GBC AdvancedPunch Pro 5-36...
  • Page 267 BEARING, BALL, FLANGE 6X13X5, SUJ2 7706532 013N13946 BEARING BALL FLANGE 1925222 028N00372 WASHER FLAT, 1/4X3/8X/1/32 7715862 005N01168 ONE WAY CLUTCH SUB ASSEMBLY 1822108 028N00374 WASHER, FLAT, 4.1X8X1.5 SCREW, PHILLIPS HX HD W/SEMS M4 X 5.14 1823911 026N00820 GBC AdvancedPunch Pro 09-11-2018 Parts List 5-37...
  • Page 268 BOARD ASSY, SKEW SENSOR 5.22 7715975 600N03434 KIT, HARDWARE, WASHERS 5.24 7715976 600N03435 KIT, HARDWARE, BEARINGS 5.11 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715694 130N01766 BOARD ASSY, ALIGNMENT SENSOR 5.22 5.27 7715978 600N03437 KIT, HARDWARE, SPRINGS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-38...
  • Page 269 SCREW, SHCS, M4 X 12 5.20 7715430 002N03219 STEERING MODULE SUB ASSY 5.20 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715368 003N01111 HANDLE, DIE LOCK 5.20 7715978 600N03437 KIT, HARDWARE, SPRINGS 7715856 180N00018 PUNCH MODULE SHELL, SERVICE 5.20 GBC AdvancedPunch Pro 09-11-2018 Parts List 5-39...
  • Page 270 ROCKER SWITCH, MP-2500IX 5.30 7715973 600N03432 KIT, HARDWARE, RINGS 7715974 600N03433 KIT, HARDWARE, FASTENERS 7715975 600N03434 KIT, HARDWARE, WASHERS 7715976 600N03435 KIT, HARDWARE, BEARINGS 7715977 600N03436 KIT, HARDWARE, WIRE CLAMPS 7715978 600N03437 KIT, HARDWARE, SPRINGS Parts List 09-11-2018 GBC AdvancedPunch Pro 5-40...
  • Page 271 DFA STATUS Procedure- DFA Configurations only ................. 6-39 GP 6.19 Punch Paper Path Inspection and Cleaning ..6-71 GP 6.2.10 SOLENOIDS Procedure ........6-40 GP 6.20 Punch Drive Cam Lubrication ......6-72 GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information Section Contents...
  • Page 272 Cleaning Materials ..............6-87 Punch Path ................6-79 Change Tag Index ..............6-88 Single Punch ............... 6-79 Serial Numbers ................ 6-88 Double Punch (Mid punch + trail edge punch)- DFA configurations only ................6-80 GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...

  • Page 273: General Procedures

    In the User Interface, the top row of text displays the status of the Punch (Ready, Close Door). The bottom row of text displays the options selected on the User Interface (Single Punch). GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information...

  • Page 274: Settings

    The Alignment feature allows you to scroll up or down to change the alignment setting. The Die Cycles feature lists the number of cycles on the Die Set installed to the AdvancedPunch Pro. You can change the alignment of the paper passing through the punch Punch Cycles inboard and outboard +2.0 mm.

  • Page 275: User Interface Screen Map

    User Interface Screen Map GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information...

  • Page 276: Dfa Configuration Only- User Interface Screen Map

    DFA configuration only User Interface Screen Map GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...

  • Page 277: Gp 6.1 User Interface Procedure

    5. This displays the TRAIL OFFSET screen. refers to the punch happening MID sheet (Double Punch).  TRAIL OFFSET For TRAIL Backgage go to step 5.  MID Backgage function is limited to DFA Configuration 0.00 in GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information...
  • Page 278 Then press the ENTER button. 0.01 in  This displays the top level screen. A + offset moves the position of the punch holes away from the trail edge of the paper (increases the Backgauge depth). GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...
  • Page 279 If the user does not save the new backgauge, the next time a die of this type is inserted the machine it will revert to the default depth for that die. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information...

  • Page 280: Gp 6.1.2 Punch Mode Procedure- For Dfa Configurations Only

    ENTER button to select Double Punch. 3. Press the ENTER button to display the Punch Mode menu. PUNCH MODE PUNCH MODE BACKGAGE SINGLE PUNCH (Cont.) Note: SINGLE PUNCH is the default. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-10...
  • Page 281 PUNCH MODE 9. Press the up arrow button to display the EXIT option. EXIT PREVIOUS MENU 10. Press the ENTER button to return to the top level screen READY DOUBLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-11...

  • Page 282: Gp 6.1.3 Alignment Mode Procedure

    3. Press the down arrow button once so the return symbol is next to the word ALIGNMENT. BACKGAGE ALIGNMENT 4. Press the ENTER button when the return symbol is next to the word Alignment to display the ALIGNMENT OFFSET screen. ALIGNMENT OFFSET 0.0 mm GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-12...
  • Page 283 7. Press the up arrow button four times to display the EXIT option. EXIT PREVIOUS MENU 8. Press the ENTER button to return to the top level screen. READY SINGLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-13...

  • Page 284: Gp 6.1.4 Tab/Cover Mode Procedure

    If the 9” wide sheet is 9”x12” size, select 9x12. If PAPER SIZE selected is ISO: 9” WIDE? 225mm WIDE? TAB/COVER TAB/COVER MODE 9” WIDE? If PAPER SIZE selected is ANSI: 9” WIDE? 9x12 TAB/COVER MODE GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-14...
  • Page 285 TAB/COVER MODE 7. Press the up arrow button to display the EXIT option. EXIT PREVIOUS MENU  Press the ENTER button to return to the top level screen READY SINGLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-15...

  • Page 286: Gp 6.1.5 Clear Cover Procedure

    Press the ENTER button to return to the top level screen CC ALIGNMENT READY SINGLE PUNCH  For CC BACKGAUGE go to step 4. (Cont.)  For CC ALIGNMENT go to step 7 (See page 6-17). GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-16...
  • Page 287 9. Press the ENTER button to display the CC ALIGNMENT / PREVIOUS MENU screen. CC ALIGNMENT PREVIOUS MENU 10. Press the ENTER button to display the CLEAR COVER / LANGUAGE screen. CLEAR COVER LANGUAGE GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-17...

  • Page 288: Gp 6.1.6 Language Mode Procedure

    7. Press the ENTER button to return to the top level screen 3. Press the ENTER button when the return symbol is next to the word Language. to display the LANGUAGE screen. READY LANGUAGE SINGLE PUNCH ENGLISH GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-18...

  • Page 289: Gp 6.1.7 Units Mode Procedure

    INFORMATION MILIMETERS 8. Press the up arrow button to display the EXIT option. EXIT PREVIOUS MENU 9. Press the ENTER button to return to the top level screen READY SINGLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-19...

  • Page 290: Gp 6.1.8 Paper Size Procedure

    If you are running LTR/11x17/STMT sizes – set the “Paper Size” setting to ANSI.  If you are running one of the ISO sizes (A3, A4, A5) set the “Paper Size” setting to ISO. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-20...

  • Page 291: Gp 6.1.9 Die Type Procedure

    DIE TYPE DIE CYCLES 5. Press the ENTER button when the return symbol down is next to the words DIE TYPE. This displays the DIE TYPE screen, DIE TYPE WIRE 3:1 SQUARE GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-21...

  • Page 292: Gp 6.1.10 Die Cycles Procedure

    The Die Cycles feature lists the total number of sheets punched with the  Die Set currently installed in the AdvancedPunch Pro. If the Hole Quality is acceptable monitor the Hole Quality frequently to ensure that the Hole Quality is okay.

  • Page 293: Gp 6.1.11 Punch Cycles Procedure

    7. Press the ENTER button to display the DIE CYCLES – PUNCH GP 6.1.11 PUNCH CYCLES Procedure CYCLES screen. The Punch Cycles feature lists the total number of punch sheets AdvancedPunch Pro has processed. DIE CYCLES 1. From the top level screen, PUNCH CYCLES READY 8.

  • Page 294: Gp 6.1.12 Firmware Procedure

    4. Press the ENTER button to display the DIE TYPE – DIE CYCLES SINGLE PUNCH screen. DIE TYPE DIE CYCLES 5. Press the down arrow button three times so the return symbol is next to the word FIRMWARE. PUNCH CYCLES FIRMWARE GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-24...

  • Page 295: Service User Interface

    Run the Cycle Punch and Aligner Test routines. The Max Bypass feature allows you to set the maximum sheet length that  Set the Skew Offsets, Align offsets will be bypassed through AdvancedPunch Pro.  View Die Cycles.  Obtain Log file.
  • Page 296 The Motors feature allows you to test the operation of each of the 10 The Skew Offsets feature allows you to setup the skew offsets to motors to the AdvancedPunch Pro. straighten and offset punch depth. The options are: ...

  • Page 297: Service Interface Screen Map

    Service Interface Screen Map GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-27...

  • Page 298: Dfa Configurations Only- Service Interface Screen Map

    DFA Configurations only- Service Interface Screen Map GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-28...

  • Page 299: Gp 6.2 Service User Interface Procedure

    Then while still holding down the Up Arrow button and the Down Arrow button, press the Enter button. The Service User Interface screen will appear. Use the procedures in the following pages to use Service User Interface GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-29...

  • Page 300: Gp 6.2.1 Speed Adjust Procedure

    SPEED ADJUST. To display the display the SPEED ADJUST screen. SPEED ADJUST ADJUST 1000 3. Press the down arrow to scroll through the speed options until the return symbol is next to RESET option. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-30...

  • Page 301: Gp 6.2.2 Speed (Dfa) Procedure- For Dfa Configurations Only

    Arrow button, press the Enter button. SPEED (DFA) The Service User Interface screen will appear. 6. Press the ENTER button to return to the top level screen SPEED (DFA) READY MAX BYPASS SINGLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-31...

  • Page 302: Gp 6.2.3 Paper Size Procedure

    2. Press the ENTER button when the return symbol is next to the word Paper Size to display the Paper Size screen. PAPER SIZE ANSI 3. Press the down arrow to scroll through the speed options  ANSI  PAPER SIZE GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-32...

  • Page 303: Gp 6.2.4 Max Bypass Setting

    2. Press the down arrow button to move the return symbol next to MAX BYPASS. Press OK to enter the Max Bypass setting PAPER SIZE MAX BYPASS 3. The below screen will appear MAX BYPASS 488mm GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-33...

  • Page 304: Gp 6.2.5 Run Mode Setting

     AUTO CYCLE – Covering Sensor S25 will enable all When AdvancedPunch Pro is not connected to a finisher and the punch is components: all motors, all solenoids. It can be used to check the powered ON, do the following to select the desired run mode.

  • Page 305: Gp 6.2.6 Die Cycles

    The Service User Interface screen will appear. SPEED ADJUST PAPER SIZE Press the down arrow so the return symbol is next to DIE CYCLES and then press OK. RUN MODE DIE CYCLES DIE CYCLES 501, 175 GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-35...

  • Page 306: Sensors Procedure

    The Sensors feature allows you to view the state of each of the 29 3. Press the ENTER button when the return symbol is next to the word sensors to the AdvancedPunch Pro. SENSORS to display the display the first SENSORS screen.
  • Page 307 S4=0 S5=0 The system displays the EXIT / Previous Menu screen. EXIT Sensor S28 covered PREVIOUS MENU You can Exit to Main menu or return to Previous menu. Sensor S28 uncovered GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-37...

  • Page 308: Gp 6.2.8 I/O Signals Procedure

    EXIT. Then press the ENTER button to return to the top level screen 2. Press the down arrow so the return symbol is next to the words DFA READY STATUS. SENSORS SINGLE PUNCH I/O SIGNALS GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-38...

  • Page 309: Gp 6.2.9 Dfa Status Procedure- Dfa Configurations Only

    EXIT. Then press the ENTER button to return to the top level screen 2. Press the down arrow so the return symbol is next to the words DFA READY STATUS. SENSORS SINGLE PUNCH DFA STATUS. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-39...

  • Page 310: Gp 6.2.10 Solenoids Procedure

    Do the following to test any of the solenoids. L1 L2 L3 L4 The Solenoid feature allows you to test the operation of each of the 8 solenoids to the AdvancedPunch Pro. L5 L6 L7 L8 BACK Do the following to check the solenoids.

  • Page 311: Gp 6.2.11 Motors Procedure

    Do the following to test any of the Stepper Motors. M1 M2 M3 M4 The Motors feature allows you to test the operation of each of the 7 of the 8 stepper motors in the AdvancedPunch Pro. M6 M7 M8 BACK Do the following to check the Motors.

  • Page 312: Gp 6.2.12 Function Tests Procedure (Cycle Punch, Aligner Test, Fan Test)

    2. Press the down arrow seven times so the return symbol is next to the down to Previous Menu or Exit. words FUNCTION TESTS. NOTE: The FUNCTION 4 test is not assigned. MOTORS FUNCTION 4 FUNCTION TESTS PREVIOUS MENU (Cont.) GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-42...
  • Page 313 EXIT / PREVIOUS MENU screen. EXIT PREVIOUS MENU 8. When the return symbol is next to the word EXIT, press the ENTER button to return to the top level screen READY SINGLE PUNCH GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-43...

  • Page 314: Gp 6.2.13 Skew Offsets Procedure

    SKEW OFFSETS BG RIGHT 3. Press the ENTER button when the return symbol is next to the words SKEW OFFSETS to display the SKEW OFFSETS screen. BG DP L LEFT BG LEFT GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-44...
  • Page 315 To check Skew, fold the sheet as shown. PREVIOUS MENU EXIT  You may return to the main Service mode menu or Exit to the Top level screen. (Cont.) The last holes should line up. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-45...
  • Page 316 BG LEFT ‘-’ Select 1 1, 2, 3…etc. until the holes are parallel to the BG LEFT ‘+‘ Select 1 1, 2, 3…etc. until the holes are parallel to the edge. edge. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...
  • Page 317 DFA Configurations only- For Double punch skew offsets, the same principle applies. Examples shown below: the edge. BG DP L RIGHT ‘+’ Select 1, 2, 3…etc. until the holes are parallel to the edge. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-47...

  • Page 318: Gp 6.2.14 Align Offsets Procedure

    Press the up arrow button or the down arrow button to change the Then while still holding down the Up Arrow button and the Down offset by + 1 increment. Arrow button, press the Enter button. The Service User Interface screen will appear. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-48...
  • Page 319 Press the down arrow to move the return symbol is next to the word PREVIOUS MENU. 8. If you press the down arrow when the return symbol is next to the word PREVIOUS MENU, the system displays the PREVIOUS MENU / EXIT screen. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-49...

  • Page 320: Gp 6.2.15 Log

     Return to the Previous Menu SINGLE PUNCH  Exit to Top level screen Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-50...

  • Page 321: Gp 6.2.16 Firmware Upgrade Procedure

    FIRMWARE UPGRADE. Do the following to upgrade the firmware. 1. Open the Front door of AdvancedPunch Pro before performing the Firmware upgrade procedure. It is required to have the Front door open during the process to prevent the system from accidentally...
  • Page 322 13. Remove the USB flash drive with the firmware file you uploaded. 14. Install the Cover for USB port and tighten the Screws (2). 15. Switch off the machine. Wait 10 seconds, and then switch the machine back on again. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-52...

  • Page 323: Gp 6.3 Undock The Punch (Moving The Punch To Service Position)

    1. Undock the downstream device and move it at least 6 inches (150mm) away. 2. Remove the (2) screws. 2. Open the Front door of AdvancedPunch Pro. 3. Remove the M3 lock screw. 4. Pull the docking lever. 3. Slide the AdvancedPunch Pro to Service position.

  • Page 324: Gp 6.4 Dock The Punch (Moving The Punch To Operating Position)

    Use this procedure to move the AdvancedPunch Pro to operating position. 1. Slide the punch to Operating position Note: If the AdvancedPunch Pro does not easily slide to Operating and Service positions, level the AdvancedPunch Pro using the adjustable casters.

  • Page 325: Gp 6.5 Operational Inspection

    2. Refer to section 3.14 Punch Specifications. 2. Correct any problems before returning the machine to service. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-55...

  • Page 326: Gp 6.7 Die Set Service

    Felt pad (on some Die Sets) [2] GP 6.7.1 Die Set Life Expectancy The AdvancedPunch Pro Die Sets have a minimum life expectancy of 750K cycles (sheets of paper punched, when punching 75 gsm paper). With periodic lubrication and optimum paper types, life can exceed this number.

  • Page 327: Gp 6.7.3 Die Set Lubrication

    3. Wipe clean, leaving a light coat of oil on them. 4. Oil from the die may blemish the first few punched sheets after oil has been applied. Run test punched copies until clean copies can be made. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-57...

  • Page 328: Die Set Shoulder Bolts

    Holes should be punched completely, leaving no chip attached. Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned. (See, GP 6.2.13 SKEW OFFSETS Procedure) GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...

  • Page 329: Gp 6.8 External Cleaning

    GP 6.8 External Cleaning Do the following to clean the exterior of the AdvancedPunch Pro. GP 6.9 Internal Cleaning 1. Clean the exterior covers with a soft cloth moistened with mild Do the following to clean the interior of the AdvancedPunch Pro.

  • Page 330: Gp 6.10 Base Cleaning

    2. The customer can also do this between the technician’s visits. 2. Vacuum out paper chips and dust from the Chip Bin tray, especially at the holes on the sides of the Chip Tray. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...

  • Page 331: Gp 6.12 Die Guide Cleaning

    1. Ensure latch holds door closed. 2. Ensure switch is activated when the door is closed. 3. To adjust the door latch, see ADJ 1.1. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-61...

  • Page 332: Gp 6.14 Idler Roller And Idler Springs Inspection

    2. Inspect Springs (2) for each Idler Roller, and make sure they are correctly hooked. Idler Roller Shaft Idler Roller Retaining Spring Bearing Housing 3. Inspect the Bearing Housing. The Bearing Housing should slide freely in the Bearing Forks. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-62...

  • Page 333: Gp 6.14.1 Idler Roller Cleaning

    4. Ensure the rollers turn freely on the shaft and that the idler roller shaft "floats" freely in the bushing forks. 5. Do REP 2.12 Idler Roller Replacement to install the Idler Roller. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information...

  • Page 334: Gp 6.14.2 Steering Idler Roller And Springs Inspection And Cleaning

    3. The roller surfaces should be free of debris, toner deposits, wear, unevenness, and dents. 4. Inspect the Steering Idler Springs. The Springs should be hooked securely and should be wrapped around the Bushing. 5. Do REP 3.1.2 Punch Module Installation. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-64...

  • Page 335: Gp 6.15 Drive Roller And Steering Drive Roller Inspection And Cleaning

    3. The Drive Roller should be free of toner deposits, wear marks, scuff marks, dents, etc. 4. Use the above procedure to clean the Steering Drive Rollers Steering Drive Rollers 5. Do REP 3.1.2 Punch Module Installation. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-65...

  • Page 336: Gp 6.16 Panel Latch Inspection

    2. When the idler panel is latched, the idler panel spacers ((2) spacers for each Idler assembly) should contact the drive panels completely. There should not be any movement in the idler assembly (toward or away from the drive panel). GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-66...
  • Page 337 There should be two springs between the latch mechanism and the Entrance Drive panel. 6. If the Springs are damaged, do REP 2.17 Accel Idler Panel Rear Latch Assembly Replacement or REP 2.17 Accel Idler Panel Front Latch Assembly Replacement. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-67...
  • Page 338 7. When the idler panel is opened and closed, you should be able to see the Idler springs extend, which will ensure proper idler roller pressure. 8. To adjust the Acceleration Idler Panel Latch, do ADJ 1.8.1 Entrance Drive Panel Position Adjustment. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-68...

  • Page 339: Gp 6.17 Optical Sensor Cleaning

    2 LED’s. For sensor locations, refer to:  PL 4.1  PL 4.2  PL 4.3  PL 4.4  PL 4.5  PL 5.4  PL 5.7  PL 3.5 GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-69...

  • Page 340: Gp 6.18 Bypass Paper Path Inspection And Cleaning

    Clean as needed. 4. Close the panel and check that it is flat and that paper will pass under 5. Ensure the bypass diverter moves freely and returns to the bypass position. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-70...

  • Page 341: Gp 6.19 Punch Paper Path Inspection And Cleaning

    If the latch is bent or damaged, replace the Entrance Idler Panel (REP 2.2), Acceleration Roller Idler Assembly (REP 2.3), or the Exit Idler Panel (REP 2.6). 5. Clean as needed. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-71...

  • Page 342: Gp 6.20 Punch Drive Cam Lubrication

    3. Clean the old grease from the cams and then apply a light coat of high quality grease (not oil). 4. Do REP 3.1 Punch Module Replacement to install the Punch Module. 5. Do REP 1.6 Rear Cover Replacement to install the Rear Cover. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-72...

  • Page 343: Gp 6.21 Timing Belt Inspection

    GP 6.21 Timing Belt Inspection There are 11 belts used in the AdvancedPunch Pro. Assembly # of Belts Punch Module 1 belt Steering Module 1 belt Drive Panel Steering 2 belts Sub Assembly Frame 8 belts Five of the belts at the rear of the Frame have Tensioner Assemblies. It is these five belts that should be checked.

  • Page 344: Gp 6.22 Solenoid Cleaning And Inspection

    When the solenoid is fully activated, the idler roller should completely lift off and not be able to drive the drive roller. NOTE: Disengaging solenoid modules need to be replaced every 5 million cycles. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-74...

  • Page 345: Gp 6.23 Alignment Carriage Rails Cleaning

    The carriage can be moved back and forth on the rails to clean the entire surface. Alternately, a soft cloth and alcohol can be used. Important Note: DO NOT use any lubricant on the rail. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-75...

  • Page 346: Gp 6.24 Punch Clutch Inspection And Cleaning

    10. Do REP 1.6 to install the Rear Cover, 11. Connect the Power Cord. 12. Press the Power Switch to the ON position. 13. Do GP 6.2.12 FUNCTION TESTS Procedure (Cycle Punch, Aligner Test, Fan Test). GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-76...

  • Page 347: Gp 6.25 Diverter Solenoid Assembly Inspection

    Interlock is cheater is inserted. See Section 0, page vii for other languages. 9. Do GP 6.2.10 Solenoids Procedure to activate and deactivate Solenoid SOL1. The diverter gate should rise and fall when SOL1 is cycled. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-77...

  • Page 348: Gp 6.27 Die Lock Mechanism And Die Rail Springs Inspection

    11. The Die Set should also slide in easily deforming the Die rail springs. 6. Inspect (4) plastic bushings in the Die lock brackets. (2) in the front and (2) in the back. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018...

  • Page 349: General Information

    General Information Principle of Operation The GBC Advanced Punch Pro is a machine that punches various die set If the Punch is enabled, the transport and punch motors are started, and hole patterns into single sheets of paper. The machine is placed between the Divert Solenoid SOL 1 is activated to direct the sheets into the punch a printer or copier and a finisher.

  • Page 350: Double Punch (Mid Punch + Trail Edge Punch)- Dfa Configurations Only

    Once the punch cycle is complete the sheet is accelerated by N6 & N7 to the system line speed. Once the lead edge hits S24 (plus a delay to ensure the sheet is in roller N10) the sheet is decelerated to the printer line speed. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-80...
  • Page 351 Sensor S22 Optical Exit Idler Panel Sensor Sensor S23 Optical Exit Idler Panel Sensor Sensor S24 Optical Exit Idler Panel Sensor Sensor S25 Optical Exit Sensor Sensor S26 Optical Bypass Sensor GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-81...

  • Page 352: Glossary Of Terms

    Skew The term used to describe the fact that the sheet of paper is not parallel to the paper path. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-82...

  • Page 353: Die Sets

    Please note that each punching style listed below requires a separate die set for the AdvancedPunch Pro. The AdvancedPunch Pro can hold up to four Die Sets in its cabinet (one in the operating slot and three in the storage area).

  • Page 354: Die Sets List

    Die Sets List By selecting the appropriate die set, you can use your AdvancedPunch Pro to punch documents in any of the binding styles indicated in the tables below. GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-84...

  • Page 355: Die Sets List (Cont'd)

    Die Sets List (cont’d) By selecting the appropriate die set, you can use your AdvancedPunch Pro to punch documents in any of the binding styles indicated in the tables below. GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-85...

  • Page 356: Tools

    Lubrication Tools For General lubrication please see the following sections Tools recommended for service of the GBC Advanced Punch Pro:  GP 6.7.3, Die Set Lubrication Standard Tools (metric)   7mm Nut Driver GP 6.20, Punch Drive Cam Lubrication ...

  • Page 357: Cleaning Materials

    Use canned air or soft cloth to clean the following.  GP 6.17, Optical Sensor Cleaning  GP 6.26, Alignment Carriage Rails Use canned air or vacuum cleaner to clean the following.  GP 6.22, Solenoid Cleaning and Inspection GBC AdvancedPunch Pro 09/11/2018 General Procedures and Information 6-87...

  • Page 358: Change Tag Index

    Serial Numbers The following index contains all of the change tags issued for the ACCO The GBC AdvancedPunch Pro Serial Number is located inside the Front AdvancedPunch Pro up to the publication time of this service manual Door on the front frame just below the Bypass Section.
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  • Page 360 Notes: GBC AdvancedPunch Pro General Procedures and Information 09/11/2018 6-90...
  • Page 361 7. Wiring Data Section Contents Wiring Data Title Page System Wiring ..................7-3 System Wiring- DFA Configurations ............7-4 Plug Jack Connectors ................7-5 Plug Jack connectors- DFA Configurations ........... 7-6 GBC AdvancedPunch Pro 08/20/2015 Wiring Data Section Contents...
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  • Page 363: System Wiring

    System Wiring GBC AdvancedPunch Pro 08/20/2015 Wiring Data...

  • Page 364: System Wiring- Dfa Configurations

    System Wiring- DFA Configurations Wiring Data 08/20/2015 GBC AdvancedPunch Pro...

  • Page 365: Plug Jack Connectors

    Plug Jack Connectors GBC AdvancedPunch Pro 08/20/2015 Wiring Data...

  • Page 366: Plug Jack Connectors- Dfa Configurations

    Plug Jack Connectors- DFA Configurations Wiring Data 08/20/2015 GBC AdvancedPunch Pro...
  • Page 367 Notes: GBC AdvancedPunch Pro 08/20/2015 Wiring Data...
  • Page 368 8. Installation Instructions GBC AdvancedPunch Pro 08/20/2015 Installation Instructions...
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  • Page 377 Installation Instructions 08/20/2015 GBC AdvancedPunch Pro 8-10...
  • Page 378 GBC AdvancedPunch Pro 08/20/2015 Installation Instructions 8-11...
  • Page 379 Installation Instructions 08/20/2015 GBC AdvancedPunch Pro 8-12...
  • Page 380 GBC AdvancedPunch Pro 08/20/2015 Installation Instructions 8-13...
  • Page 381 Installation Instructions 08/20/2015 GBC AdvancedPunch Pro 8-14...
  • Page 382 8.11. Connect the Punch Cables ............8-12 8.12. Install the Lift Kit Cover .............. 8-13 8.13. Dock the AdvancedPunch Pro to a Downstream Device ..8-13 8.14. Install the Die Set ............... 8-13 8.15. Power up the Punch ..............8-14 8.16.
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  • Page 384: Introduction

    8.1. Introduction 8.2. Space Requirements - Dimensions This section contains a few general installation points regarding the Before installing the AdvancedPunch Pro, make sure you have adequate unpacking and setup of the AdvancedPunch Pro. space and clearance. For more detailed instructions, please refer to the complete installation and set-up instructions included with the cable and hardware box that ships with each machine.

  • Page 385: Remove The Packing Materials

    Do the following to remove all packing materials from the AdvancedPunch 4. Remove the top outer cover of the Shipping Container. Pro. 1. Clear the space needed for the AdvancedPunch Pro. 2. Move the Shipping Container. into position near where you will install the AdvancedPunch Pro 5.
  • Page 386 10. Remove the tape from the inner packaging. 8. Cut the corners of the cardboard packaging under the 11. Pull the plastic bag off the Coasters at the bottom of the AdvancedPunch Pro. AdvancedPunch Pro. GBC AdvancedPunch Pro 08/20/2015 Installation Instructions- DFA...

  • Page 387: Install The Lift Kit Assembly

    8.3.1 Install the Lift Kit Assembly 1. Have two (2) people shift the AdvancedPunch Pro and the lower packaging toward the end of the pallet until there is enough room to attach the Lift Kit. 3. Place the Lift Kit Assembly and the Locking Bracket in place against the bottom of the AdvancedPunch Pro.

  • Page 388: Rotate The Advancedpunch Pro To The Upright Position

    Rotate the AdvancedPunch Pro to the upright Position Assembly. 1. Have two (2) people shift and rotate the AdvancedPunch Pro until two (2) of the Casters touch the floor. 2. Have two (2) people shift and rotate the AdvancedPunch Pro stand it upright on the Casters (4).
  • Page 389 7. Open the Front Door and remove the tape from the inside of the AdvancedPunch Pro. 5. Remove the plastic bag from the AdvancedPunch Pro. 8. Check the entire AdvancedPunch Pro and remove any other Tape or Tape packing material.

  • Page 390: Inspect For Damage

    1. Inspect the entire machine for damage. Make sure any damage that Use the OEM to DFA Conversion Kit 497N04065 Instructions to do the could affect the operation of the AdvancedPunch Pro is repaired. conversion to install the DFA specific parts.

  • Page 391: Level The Punch

    8.8. Level the Punch 4. Check the level of the AdvancedPunch Pro front to rear. Do the following to level the AdvancedPunch Pro with the upstream device (SEM Module). 1. Open the front door of the SEM Module. 2. Remove the 7mm screws (2) and the Trim Strip from the SEM Module.

  • Page 392: Dock The Advancepunch Pro To The Upstream Device

    6. Use the Caster Wrench from the Lift Kit to loosen/tighten the feet on 8.9. Dock the AdvancePunch Pro the AdvancedPunch Pro to raise/lower the AdvancedPunch Pro until to the Upstream Device it is level with the SEM Module front & rear.

  • Page 393: Connect The Punch Cables

    8.11. Connect the Punch Cables Do the following to connect the cables to the AdvancedPunch Pro 1. Connect the Power Cord to the AC Filter on the rear of the AdvancedPunch Pro. DFA Cable Power Cord 2. Connect the Upstream DFA Cable to the AdvancedPunch Pro.

  • Page 394: Install The Lift Kit Cover

    1. Locate the box for the Die Set. 2. Tighten the M4X10 Screws (2). 3. Close the Front Door. 8.13. Dock the AdvancedPunch Pro to a Downstream Device Do the following if the installation includes a downstream DFA device. 1. Move the downstream device into position against the AdvancePunch 1.

  • Page 395: Power Up The Punch

    4. Wait until the User Interface indicates that the Punch is READY. READY SINGLE PUNCH NOTE: After you turn on the Power Switch, the User Interface will read “CLOSE DOOR” momentarily after you close the door. Installation Instructions- DFA 08/20/2015 GBC AdvancedPunch Pro 8-14...

  • Page 396: Configure The Punch

    UPGRADE Procedure to update the firmware. FIRMWARE UPGRADE When you install a GBC you also install the 2.2.xx FW on the PSK and set the PSK NVM#9099 from 1 to 3. If you ever install different printer software and may download an older version of PSK FW (ex.

  • Page 397: Run The Punch In Bypass Mode

    5. Press the ENTER button when the bent arrow is next to the words PUNCH MODE to display the Punch Mode menu. Put the AdvancedPunch Pro into Bypass mode to allow paper to pass through the AdvancedPunch Pro without being punched.

  • Page 398: Run The Punch In Punch Mode

    4. This displays the display the PUNCH MODE/ BACKAGE screen. 11. READY - SINGLE PUNCH should appear. PUNCH MODE 12. The AdvancedPunch Pro is now ready to function in Single Punch mode. BACKAGE 13. Program the Nuvera to feed a diagnostics job into the AdvancedPunch Pro in BYPASS mode, and check that the sheets pass through the AdvancedPunch Pro properly.

  • Page 399: Punch Quality

    GP 6.1.1 BACKAGE MODE Procedure.  GP 6.1.3 ALIGNMENT MODE Procedure  GP 6.2.13 SKEW OFFSETS Procedure 4. Repeat this procedure to check the location of the holes again, until the holes are aligned properly. Installation Instructions- DFA 08/20/2015 GBC AdvancedPunch Pro 8-18...

  • Page 400: Tag Matrix

    8.23. Tools 1. Check the Tag Matrix on the inside of the Right Front Door. Update Check that the Castor Wrench remains with the AdvancedPunch Pro. as needed. 1. Store the Castor Wrench in the Lift Kit Slot behind the Front Door.

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