Endress+Hauser Prosonic M FMU40 Technical Information

Endress+Hauser Prosonic M FMU40 Technical Information

Ultrasonic level measurement, compact transmitters for non-contact level measurement of fluids, pastes and coarse bulk materials
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Technical Information
Prosonic M FMU40/41/42/43/44
Ultrasonic Level Measurement
Compact transmitters for non-contact level measurement of fluids,
pastes and coarse bulk materials
Application
• Continuous, non-contact level measurement in fluids,
pastes, sullages and coarse bulk materials
• Flow measurement in open channels and measuring
weirs
• System integration via:
– HART (standard), 4 to 20mA
– PROFIBUS PA
– FOUNDATION Fieldbus
• Maximum measuring range:
– FMU40: 5 m (16 ft) in fluids,
2 m (6.6 ft) in bulk materials
– FMU41: 8 m (26 ft) in fluids,
3,5 m (11 ft) in bulk materials
– FMU42: 10 m (33 ft) in fluids,
5 m (16 ft) in bulk materials
– FMU43: 15 m (49 ft) in fluids,
7 m (23 ft) in bulk materials
– FMU44: 20 m (66 ft) in fluids,
10 m (33 ft) in bulk materials
TI00365F/00/EN/15.12
71197996
Features and benefits
• Quick and simple commissioning via menu-guided on-
site operation with four-line plain text display;
7 languages selectable
• Envelope curves on the on-site display for simple
diagnosis
• Easy remote operation, diagnosis and measuring point
documentation with the free operating program
FieldCare supplied.
• Suitable for explosion hazardous areas
(Gas-Ex, Dust-Ex)
• Linearization function (up to 32 points) for conversion
of the measured value into any unit of length, volume
or flow rate
• Non-contact measurement method minimizes service
requirements
• Optional remote display and operation (up to 20 m
(66 ft) from transmitter)
• Installation possible from thread G 1½" or 1½" NPT
upwards
• Integrated temperature sensor for automatic
correction of the temperature dependent sound
velocity

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Summary of Contents for Endress+Hauser Prosonic M FMU40

  • Page 1 Technical Information Prosonic M FMU40/41/42/43/44 Ultrasonic Level Measurement Compact transmitters for non-contact level measurement of fluids, pastes and coarse bulk materials Application Features and benefits • Continuous, non-contact level measurement in fluids, • Quick and simple commissioning via menu-guided on- pastes, sullages and coarse bulk materials site operation with four-line plain text display;...
  • Page 2: Table Of Contents

    Vibration resistance ........21 Electromagnetic compatibility (EMC) ..... 21 Endress+Hauser...
  • Page 3: Function And System Design

    Enter the empty distance E and the span F to calibrate the device. Blocking distance Span F may not extend into the blocking distance BD. Level echos within the blocking distance cannot be evaluated due to the transient characteristics of the sensor. Endress+Hauser...
  • Page 4: Equipment Architecture

    "FieldCare". FieldCare is a graphical operating software for instruments (radar, ultrasonic, guided microimpulse). It assists with commissioning, securing data, signal analysis and documentation of the measuring point. Remote operation • With Field Xpert SFX100 • With a Personal Computer, Commubox FXA195 and the operating software "FieldCare" Endress+Hauser...
  • Page 5 Computer with Profiboard/Proficard and operating tool (FieldCare) PROFIBUS DP PLC (programmable logic controller) More functions (valves etc.) Computer with operating tool (FieldCare) Commubox FXA291 with ToF Adapter FXA291 Levelflex M Prosonic M Micropilot M with display and operating modul PROFIBUS PA Segment coupler Endress+Hauser...
  • Page 6 VIATOR Bluetooth modem with connection cable Field Xpert SFX100 More functions (valves etc.) FieldCare Commubox FXA291 with ToF Adapter FXA291 Levelflex M Prosonic M 10 Micropilot M 11 Power conditioner 12 Power supply 13 FF link 14 FOUNDATION Fieldbus 15 Ethernet Endress+Hauser...
  • Page 7 Prosonic M System integration using Endress+Hauser Rackbus You can interconnect a maximum of 64 2-wire devices with HART protocol to a Rackbus. Use an FXN672 interface module for each device. You can integrate this bus into a higher-level bus by using gateway.
  • Page 8 The number of instruments which can be connected in mutidrop mode can be calculated by the "FieldNetCalc" program. A description of this program can be found in Technical Information TI00400F/00/EN (Multidrop Conncector FXN520). The program is available form your Endress+Hauser sales organisation or in the internet at: "www.endress.com  select your country download search: Fieldnetcalc Endress+Hauser...
  • Page 9: Input

    0 dB Waves 5 to 10 dB Strong turbulence (e.g. stirrers) 10 to 20 dB Foaming Please contact your Endress+Hauser sales representative. Bulk material surface Attenuation Hard, rough (e.g. rubble) 40 dB Soft (e.g. peat, dust-covered clinker) 40 to 60 dB...
  • Page 10: Operating Frequency

    These measuring conditions have been taken into account during the calculation of the maximum measuring range in solid applications. Operating frequency Sensor Operating frequency FMU40 approx. 70 kHz FMU41 approx. 50 kHz FMU42 approx. 42 kHz FMU43 approx. 35 kHz FMU44 approx. 30 kHz Endress+Hauser...
  • Page 11: Output

    The supplied FieldCare operating program can automatically calculate the table for any tank, weir or flume and upload it into the device. Flow curves for open channels can be calculated and entered into the instrument by the FieldCare as well ( ä 29, "Operation with FieldCare"). Endress+Hauser...
  • Page 12: Power Supply

    • Protective circuitry against reverse polarity, RFI and over-voltage peaks is built into the device (see also Technical Information TI00241F/00/EN "EMC Test Procedures")  ä 21, "Electromagnetic compatibility (EMC)". • A standard installation cable is sufficient if only the analogue signal is used. Use a screened cable when working with a superimposed communication signal (HART). Endress+Hauser...
  • Page 13: Fieldbus Plug Connectors

    Signal - Ground A0011175 Pin assignment of the 7/8" plug connector (FOUNDATION Fieldbus plug) Meaning Signal - Signal + Shield Not connected A0011176 Supply voltage HART, 2-wire The following values are the voltages across the terminals directly at the instrument: Endress+Hauser...
  • Page 14: Terminals

    47 to 125 Hz: Vpp = 200 mV (measured at 500 ) HART ripple 500 Hz to 10 kHz: Vrms = 2.2 mV (measured at 500 ) Max. noise HART Galvanic isolation With 4-wire devices, the evaluation electronics and mains voltage are galvanically isolated from each other. Endress+Hauser...
  • Page 15: Performance Characteristics

    ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ... High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If conditions like these are present, please contact your Endress+Hauser sales representative. according to EN 61298-2...
  • Page 16: Installation

    Prosonic M Installation Installation variants FMU40, FMU41 ENDRESS+HAUSER ENDRESS+HAUSER Prosonic M Prosonic M A0019052 A Installation with counter nut 1 Counter nut (PC) supplied for G 1½" and G 2" instruments B Installation with sleeve 1 Sealing (EPDM) supplied C Installation with installation bracket...
  • Page 17: Installation Variants Fmu43

    • To estimate the detection range, use the 3 dB emitting angle .  Sensor FMU40 11° 5 (16) 0.48 (1.6) FMU41 11° 8 (26) 0.77 (2.5) FMU42 9° 10 (33) 0.79 (2.6) FMU43 6° 15 (49) 0.79 (2.6) FMU44 11 ° 20 (66) 1.93 (6.3) m (ft) Endress+Hauser...
  • Page 18: Installation In Narrow Shafts

    • You can enter the "Flow to Level" linearization curve ("Q/h curve") using FieldCare or manually via the on- site display. Example: Khafagi-Venturi flume 1 x b A0019606 Khafagi-Venturi flume Inflow C Outflow BD Blocking distance E Empty calibration F Full calibration V Direction of flow Endress+Hauser...
  • Page 19 Prosonic M Example: Triangular weir min. 2 H max. (= F) max. min. 2 H max. min. 3 H max. A0019312 BD Blocking distance E Empty calibration F Full calibration Endress+Hauser...
  • Page 20: Blocking Distance, Nozzle Installation

    If the blocking distance is undershot, it may cause device malfunction. Note! In order to notice if the level approaches the blocking distance, you can specify a safety distance (SD). If the level is within this safety distance, the Prosonic M outputs a warning or alarm message. Endress+Hauser...
  • Page 21: Environment

    –40°C to +80°C (–40 °F...+176 °F) A temperature sensor is integrated in the sensor for correction of the temperature-dependent time-of-flight. Process pressure • FMU40/41: 0.7 bar to 3bar abs. (10.15 psi...43.5 psi abs.) • FMU42/43/44: 0.7 bar to 2.5bar abs. (10.15 psi...36.25 psi abs.) Endress+Hauser...
  • Page 22: Mechanical Construction

    Prosonic M Mechanical construction Design; dimensions FMU40, FMU41 (2.6) (3.1) ~86 (3.4) 32 (1.3) (3.1) (2.6) (2.7) (3.7) ENDRESS+HAUSER ENDRESS+HAUSER Prosonic M Prosonic M (3.3) (3.3) G 1½" G 2" NPT 1½" NPT 2" ø39 (1.5) ø50 (2.0) mm (in)
  • Page 23 ø230 (9.1) mm (in) A0019337 With slip-on flange (ANSI 4" DN 100) With mounting bracket (F12 housing) 2xM8 Mounting bracket for FMU42, FMU43 and FMU44 25 (0.98) 119 (4.68) 2 (0.08) 40 (1.6) 40 (1.6) 11 (0.43) mm (in) A0019342 Endress+Hauser...
  • Page 24: Weight

    DN200 PN16 / 10 K 200 290 mm 295 mm 340 mm 23 mm 30° (11.42") (11.61") (13.39") (0.91") Weight Sensor Weight kg (lbs) FMU40 approx. 2.5 (5.51) FMU41 approx. 2.6 (5.73) FMU42 approx. 3 (6.62) FMU43 approx. 3.5 (7.72) FMU44 approx. 4 (8.82) Endress+Hauser...
  • Page 25: Housing Design

    • Universal flange DN 100 PN16 / ANSI 4" 150 lbs / JIS 10K 100 • Universal flange DN 150 PN16 / ANSI 6" 150 lbs / JIS 10K 150 • Universal flange DN200 PN16 / JIS 10K 200 • Flange ANSI 8" 150 lbs • Mounting bracket Endress+Hauser...
  • Page 26: Material (Not In Contact With Process)

    Screw: A4; Clamp: CuZn nickel-plated; Spring washer: A4 O-ring EPDM 304 (1.4301) Rope Crimp sleeve Aluminium Nameplate 304 (1.4301) Groove pin Screw: A2; Springwasher: A4; Clamp: 304 (1.4301) Ground terminal Holder: 301 (1.4310) Screw A2-70 Note! Seawater-resistant parts please order on request (complete in 316L (1.4404)). Endress+Hauser...
  • Page 27: Material (In Contact With Process)

    316 Ti (1.4571) Screws Endress+Hauser supplies DIN/EN flanges made of stainless steel AISI 316L with the material number 1.4404 or 1.4435. With regard to their temperature stability properties, the materials 1.4404 and 1.4435 are grouped under 13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
  • Page 28: Operability

    Hardware lock / unlock After a hardware lock, an operation of the instrument via display or communication is not possible! The hardware can only be unlocked via the display. An unlock parameter must be entered to do so (unlock parameter: 100). Endress+Hauser...
  • Page 29: On-Site Operation

    Remote operation Operation with FieldCare FieldCare is Endress+Hauser's FDT based Plant Asset Management Tool. It can configure all intelligent field devices in your plant and supports you in managing them. By using status information, it also provides a simple but effective means of checking their health. Hardware and software requirements you can find on the internet: www.endress.com ...
  • Page 30 Prosonic M Menu-guided commissioning: L00-FMU4xxxx-19-00-00-en-021 Signal analysis via envelope curve: L00-FMU4xxxx-19-00-00-en-022 Endress+Hauser...
  • Page 31: Certificates And Approvals

    • Save and print a configuration Certificates and Approvals CE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and control or installation drawings (ZD).
  • Page 32: Ordering Information

    Special version Housing A Aluminium F12 housing coated to IP68 NEMA6P C Aluminium T12 housing coated to IP68 NEMA6P; with separate terminal compartment D Aluminium T12 housing coated to IP68 NEMA6P+OVP; with separate terminal compartment; with overvoltage protection Special version Endress+Hauser...
  • Page 33 Prosonic M Screw union/entry M20x1.5 screw union G 1/2“ entry NPT 1/2“ entry M12 PROFIBUS-PA plug-in connector 7/8" FF plug Special version Marking Tagging (TAG) Bus address FMU40 - Product designation Endress+Hauser...
  • Page 34: Product Structure Fmu41

    D Aluminium T12 housing coated to IP68 NEMA 6P; with separate terminal compartment; with overvoltage protection Special version Screw union/entry M20x1.5 screw union G 1/2“ entry NPT 1/2“ entry M12 PROFIBUS-PA plug-in connector 7/8" FF plug Special version Marking Tagging (TAG) Bus address FMU41 - Product designation Endress+Hauser...
  • Page 35: Product Structure Fmu42

    C Aluminium T12 housing coated to IP68 NEMA 6P, with separate terminal compartment D Aluminium T 12 housing coated to IP68 NEMA 6P, with separate terminal compartment; with overvoltage protection Special version Gland/Entry M20x1.5 gland G 1/2“ entry NPT 1/2“ entry Endress+Hauser...
  • Page 36 Prosonic M Gland/Entry M12 PROFIBUS-PA plug 7/8" FF plug Special version Sealing Sensor/Flange VITON flat sealing EPDM flat sealing special version Additional options A Additional options not selected Marking Tagging (TAG) Bus address FMU42 - Product designation Endress+Hauser...
  • Page 37: Product Structure Fmu43

    A Aluminium F12 housing coated to IP68 NEMA 6P Special version Screw union/entry M20x1.5 screw union G 1/2“ entry NPT 1/2“ entry M12 PROFIBUS-PA plug-in connector 7/8" FF plug Special version Marking Tagging (TAG) Bus address FMU43 - Product designation Endress+Hauser...
  • Page 38: Product Structure Fmu44

    N 4-wire 10.5-32VDC;4-20mA HART, 5-point linearity protocol Special version, to be specified Operation w/o display, via communication 4-line display VU331, Envelope curve display on site Prepared for FHX40, Remote display (accessory) Special version, to be specified FMU44 - product designation, part 1 Endress+Hauser...
  • Page 39 Plug 7/8“ Special version, to be specified Process Sealing Sensor/ Flange Viton EPDM Special version, to be specified Additional option A Basic version Y Special version, to be specified Marking Tagging (TAG) Bus address FMU44 - complete product designation Endress+Hauser...
  • Page 40: 5-Point Linearity Protocol

    The linearity is checked under reference conditions. Scope of delivery • Instrument according to the version ordered • Endress+Hauser operating program on the enclosed CD-ROM • Brief operating instructions according to the communication version • For certified instrument versions: Safety Instructions, Control- or Installation drawings •...
  • Page 41: Accessories

    FMU40, FMU41 120 (4.72) ø16 (0.6) 3 (0.12) mm (in) A0019346 Sensor Order No. Material Weight FMU40, G 1½" 942669-0000 316 Ti (1.4571) 3.4 kg (7.5 lbs) FMU41, G 2" 942669-0001 Suited for NPT 1½" and 2" as well Endress+Hauser...
  • Page 42: Screw In Flange

    UNI flange DN250/250, PP max 4bar abs/58psia, suitable for DN250 PN16/10K 250 Special version 020 Sensor Connection: Thread ISO228 G3/4 Thread ISO228 G1 Thread ISO228 G1-1/2 Thread ISO228 G2 Thread ANSI NPT3/4 Thread ANSI NPT1 Thread ANSI NPT1-1/2 Thread ANSI NPT2 Special version FAX50 - Endress+Hauser...
  • Page 43: Cantilever With Mounting Frame Or Wall Bracket

    • The 50 mm (1.97 in) or 62 mm (2.44 in) orifices serve for the mounting of the FMU40 or FMU41 sensor, respectively. • The 22 mm (0.87 in) orifice may be used for an additional sensor. Fixing screws are supplied. Endress+Hauser...
  • Page 44 316Ti (1.4571) 919791-0003 mm (in) Wall Bracket 3.2 (0.1) 5 (0.2) ø33.7 (1.3) 6.5 (0.3) 25 (1.0) (3.5) 110 (4.3) 150 (5.9) mm (in) A0019350 Material Weight Order Code galv. steel 919792-0000 1.4 kg (3.09 lbs) 316Ti (1.4571) 919792-0001 Endress+Hauser...
  • Page 45: Commubox Fxa195 Hart

    For intrinsically safe communication with FieldCare via the USB interface. For details refer to TI00404F/00/EN. Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field instruments via the service interface to the USB interface of a personal computer or a notebook. For details refer to TI00405C/07/EN. Note! For the instrument you need the "ToF Adapter FXA291"...
  • Page 46 CuZn nickel-plated, Screw: V2A Display Glass Cable gland CuZn nickel-plated Cable Mounting bracket 316 Ti (1.4571) or 316 L (1.4435) or 316 (1.4401) Plate 316 Ti (1.4571) Screw set (M5) Spring washer: 301 (1.4310) or V2A Screw: V4A, Nut: V4A Endress+Hauser...
  • Page 47: Documentation

    Can be found under the device housing cover. The most important menu functions are summarised on this sheet. It is intended primarily as a memory jogger for users who are familiar with the operating concept of Endress+Hauser time-of-flight instruments. Endress+Hauser...
  • Page 48: Safety Instructions Atex

    • ATEX II 1/3 D bzw. II 3 D • HART (4-wire, AC) • ATEX II 1/2 D bzw. II 2 D • PROFIBUS PA • FMU43 - ... XA00178F • ATEX II 1/3 D bzw. II 3 D • FOUNDATION Fieldbus Endress+Hauser...
  • Page 49: Safety Instructions Nepsi

    • FOUNDATION Fieldbus • FMU40 - ... • HART • F12 • FMU41 - ... Ex nA IIC T6...T3 Gc • PROFIBUS PA • T12 XA00403F • FMU42 - ... NEPSI GYJ12.1452 • FOUNDATION Fieldbus • F23 • FMU44 - ... Endress+Hauser...
  • Page 50: Control Drawings, Installation Drawings

    • HART (2-wire) • FMU41 - ... CSA XP • PROFIBUS PA ZD00100F • FMU42 - ... • FOUNDATION Fieldbus • FMU44 - ... • FMU40 - ... TIIS HART (2-wire) ZD00138F • FMU41 - ... Ex ia IIC T6 Endress+Hauser...
  • Page 51 Prosonic M Endress+Hauser...
  • Page 52 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com TI00365F/00/EN/15.12 71197996 FM+SGML 9.0 71197996 71197996...

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