Endress+Hauser Levelflex M FMP40 Operating Instructions Manual
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Endress+Hauser Levelflex M FMP40 Operating Instructions Manual

Endress+Hauser Levelflex M FMP40 Operating Instructions Manual

Guided level-radar profibus pa
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Operating Instructions
Levelflex M FMP40
Guided Level-Radar
PROFIBUS PA
8
BA243F/00/en/11.06
No. 52011932
Valid as of software version
V 01.04.00 (amplifier)
V 01.04.00 (communication)

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Summary of Contents for Endress+Hauser Levelflex M FMP40

  • Page 1 Operating Instructions Levelflex M FMP40 Guided Level-Radar PROFIBUS PA BA243F/00/en/11.06 No. 52011932 Valid as of software version V 01.04.00 (amplifier) V 01.04.00 (communication)
  • Page 2 Brief overview Levelflex M FMP40 with PROFIBUS PA Brief overview For quick and simple commissioning: → ä 6 Safety Instructions Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question. The positions are indicated with the icons Warning #, Caution " and Note !.
  • Page 3 Levelflex M FMP40 with PROFIBUS PA Brief overview Brief operating instructions KA 189F/00/a2/11.05 Levelflex M - Brief operating instructions 52012501 Contrast: measured value dist./ meas value Group selection process empty check start basic setup tank medium full dist./ range of...
  • Page 4 Brief overview Levelflex M FMP40 with PROFIBUS PA Endress + Hauser...

  • Page 5: Table Of Contents

    Operational safety ......6 Contact addresses of Endress+Hauser ..106 Notes on safety conventions and symbols .

  • Page 6: Safety Instructions

    Levelflex M FMP40 with PROFIBUS PA Safety instructions Designated use The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of solids and liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry. Installation, commissioning and operation The Levelflex M has been designed to operate safely in accordance with current technical, safety and EU standards.

  • Page 7: Notes On Safety Conventions And Symbols

    Levelflex M FMP40 with PROFIBUS PA Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin.

  • Page 8: Identification

    Dat./Insp.: D01301-A Reference to additional safety-relevant documentation L00-FMP4xxxx-18-00-00-en-001 Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example) 2.1.2 Ordering structure This overview does not mark options which are mutually exclusive. Ordering structure Levelflex M FMP40 Approval: A Non-hazardous area...
  • Page 9 Levelflex M FMP40 with PROFIBUS PA Identification Ordering structure Levelflex M FMP40 (continued) Probe: A Rope 4mm / 1/6", mainly liquids Rope 6mm / 1/4", solid H Rope 6mm / 1/4", PA > steel, solid, T = 212 °F Rod 6mm, liquids...
  • Page 10 Identification Levelflex M FMP40 with PROFIBUS PA Ordering structure Levelflex M FMP40 (continued) Process Connection: 1-1/2" 150lbs RF, 316/316L flange ASME B16.5 1-1/2" 150lbs, AlloyC22 >316/316L flange ASME B16.5 1-1/2" 300lbs RF, 316/316L flange ASME B16.5 1-1/2" 300lbs, AlloyC22 >316/316L flange ASME B16.5 2"...
  • Page 11 Levelflex M FMP40 with PROFIBUS PA Identification Ordering structure Levelflex M FMP40 (continued) Operation: W/o display, via communication 4-line display VU331, Envelope curve display on site Prepared for FHX40, Remote display (Accessory) Special version Type of Probe: Compact, basic version Temp.

  • Page 12: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.

  • Page 13: Mounting

    Levelflex M FMP40 with PROFIBUS PA Mounting Mounting Quick installation guide F12/F23 or T12 housing Turn housing The housing can be turned 350° in order to simplify access to the display and the terminal compartment 1½" F12/F23 housing Caution! Use only the...

  • Page 14: Incoming Acceptance, Transport, Storage

    Mounting Levelflex M FMP40 with PROFIBUS PA Incoming acceptance, transport, storage 3.2.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 15: Installation Conditions

    Levelflex M FMP40 with PROFIBUS PA Mounting Installation conditions 3.3.1 Dimensions Housing dimensions Dimensions for the process connection and the probe type → ä 16. max. 110 ENDRESS+HAUSER F12 housing (Aluminium) L00-F12xxxx-06-00-00-en-001 max. 100 ENDRESS+HAUSER T12 housing (Aluminium) L00-T12xxxx-06-00-00-en-001 max. 94...
  • Page 16 Mounting Levelflex M FMP40 with PROFIBUS PA Levelflex M FMP40 - process connection, probe type Housing dimensions → ä 15 F12 / T12 / F23 housing Variant “2”: Variant “3”: Separator remote electronic 4 x Ø 8.5 Ø 60.3 Variant “4”: remote electronic Ø...

  • Page 17: Installation

    Levelflex M FMP40 with PROFIBUS PA Mounting Installation 3.4.1 Mounting kit In addition to the tool needed for flange mounting, you will require the following tool: • For the mounting of threaded connection: 60 mm Open-end spanner for 1½", 50 mm Open-end spanner for ¾".
  • Page 18 Mounting Levelflex M FMP40 with PROFIBUS PA 3.4.3 Mounting probes in an empty silo " Caution! If there is a risk of electrostatic discharge from the product, then both processconnection and rope must be earthed before the probe is lowered into the silo.
  • Page 19 Levelflex M FMP40 with PROFIBUS PA Mounting 3.4.4 Mounting rope probes in a partially full silo It is not always possible to empty a silo which is already in operation. Because the probe can be turned in the threaded boss, it can also be mounted when the silo is only partially filled. In order to...
  • Page 20 Mounting Levelflex M FMP40 with PROFIBUS PA 3.4.5 Engineering hints for level measurement in bulk solids and fluids • Normally, rope probes should be used for bulk solids, rod probes are only suitable for short measuring ranges up to approx. 2 m in bulk solids. This applies above all to applications in which the probe is installed laterally at an angle and for light and pourable bulk solids.
  • Page 21 Levelflex M FMP40 with PROFIBUS PA Mounting Other installations • Select the mounting location such that the distance to internals (5) (e.g. limit switch, struts) > is 300 mm over the entire length of the probe, also during operation. • Probe must within the measuring span not touch any internals during operation.
  • Page 22 Mounting Levelflex M FMP40 with PROFIBUS PA Type of probe installation • Probes are mounted to the process connection with threaded connections or flanges and are usually also secured with these. If during this installation there is the danger that the probe end moves so much that it touches the tank floor or cone at times, the probe must, if necessary, be shortened and fixed down.
  • Page 23 Levelflex M FMP40 with PROFIBUS PA Mounting Supporting probes against warping For WHG or Ex approval: For probe lengths ≥ 3 m a support is required (see figure). For GL/ABS approval: Rod probes ∅ 16 mm ≤ 1 m permissible, Rod probes ∅ 6 mm not permissible.
  • Page 24 Mounting Levelflex M FMP40 with PROFIBUS PA 3.4.6 Special notes for bulk solids • In the case of bulk solids, as great a distance as possible from the filling curtain is especially important to avoid wear. • In concrete silos, a large distance (B) should be observed between the probe and the concrete wall, if possible >= 1m, but at least...
  • Page 25 Levelflex M FMP40 with PROFIBUS PA Mounting 3.4.7 Installation in bulk solid silos Tensile load Bulk solids exert tensile forces on rope probes whose height increases with: • the length of the probe, i.e. max. cover, • the bulk density of the product, •...
  • Page 26 Mounting Levelflex M FMP40 with PROFIBUS PA Since the tensile forces are also heavily dependent on the viscosity of the product, a higher safety factor is necessary for highly viscous products and if there is a risk of cornice build-up.
  • Page 27 Levelflex M FMP40 with PROFIBUS PA Mounting Installation in underground tanks • Use coax probe for nozzles with large diameters in order to avoid reflections at the nozzle wall. L00-FMP4xxxx-17-00-00-yy-022 Measurement in corrosive fluids For measurement in corrosive liquids use Levelflex M FMP41C When using plastic tanks it is also possible to mount the probe on the outside of the tank (see Installation instructions on →...
  • Page 28 Mounting Levelflex M FMP40 with PROFIBUS PA Mounting Location • Recommended distance B wall-mounted rope probe: ~1/6...1/4 of the container diameter (min. 100 mm/4", concrete silos: min. 500 mm). • Not central (2) in metallic tanks. • Not in the filling curtain (3).
  • Page 29 Levelflex M FMP40 with PROFIBUS PA Mounting 3.4.9 Notes on special installation situations Welding the probe into the vessel " Caution! Before welding the probe into the vessel, it must be grounded by a low-resistive connection. If this is not possible, the electronics as well as the HF module must be disconnected. Otherwise the electronics may be damaged.
  • Page 30 Mounting Levelflex M FMP40 with PROFIBUS PA Installation from the side • If installation from above is not possible, the Levelflex can also be mounted from the side. • In this case, always fix the rope probe (see "Fixing rope probe").
  • Page 31 Levelflex M FMP40 with PROFIBUS PA Mounting • It is also possible to mount the probe externally on the tank wall for measuring in Aqueous solutions. Measurement then takes place through the tank wall without contacting the medium. If people are in the vicinity of the probe mounting location, a plastic half pipe with a diameter of approx.
  • Page 32 Mounting Levelflex M FMP40 with PROFIBUS PA Installation in ≥ DN 300 nozzles If installation in ≥ 300mm/12" nozzles is unavoidable, installation must be carried out in accordance with the sketch on the right. pipe Ø 150 … 180 lower edge of...
  • Page 33 Levelflex M FMP40 with PROFIBUS PA Mounting 3.4.10 Installation for difficult to access process connections For tight spaces or temperatures above that in the graphic, the electronics housing can be ordered with distance pipe or connecting cable (seperate housing). Installation with distance pipe Follow installation instructions on →...
  • Page 34 Mounting Levelflex M FMP40 with PROFIBUS PA Installation with remote electronic • Follow installation instructions on → ä 20 • Mount housing on a wall or pipe as shown in the diagram. wall ENDRESS+HAUSER Levelflex M 4 x Ø 8,5...

  • Page 35: Post-Installation Check

    Levelflex M FMP40 with PROFIBUS PA Mounting 3.4.11 Turn housing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: •...

  • Page 36: Wiring

    Wiring Levelflex M FMP40 with PROFIBUS PA Wiring Notes on PROFIBUS PA installation can be found in Operating manual BA198F. Quick wiring guide Wiring in F12/F23 housing " Before connection please note the following: PROFIBUS devices are marked on the nameplate (1). The...
  • Page 37 Levelflex M FMP40 with PROFIBUS PA Wiring Wiring in T12 housing " Before connection please note the following: ENDRESS+HAUSER LEVELFLEX M PROFIBUS devices are marked on the nameplate (1). The IP65 Order Code: voltage is determined by the PROFIBUS standard and the...
  • Page 38 Wiring Levelflex M FMP40 with PROFIBUS PA Wiring with M12 connector Before connection please note the following: " PROFIBUS devices are marked on the nameplate (1). The voltage is determined by the PROFIBUS standard and the Caution! desired safety concept. (see chapter 4.3).

  • Page 39: Connecting The Measuring Unit

    Levelflex M FMP40 with PROFIBUS PA Wiring Connecting the measuring unit Ground connection It is necessary to make a good ground connection to the ground terminal on the outside of the housing, in order to achieve EMC security. Cable gland...

  • Page 40: Recommended Connection

    Wiring Levelflex M FMP40 with PROFIBUS PA Recommended connection For maximum EMC protection please observe the following points: • The external ground terminal on the transmitter must be connected to ground. • The continuity of the cable screening between tapping points must be ensured.

  • Page 41: Operation

    Levelflex M FMP40 with PROFIBUS PA Operation Operation Quick operation guide ENDRESS + HAUSER – >3 s Return to basic setup tank shape medium property Group Selection Standard safety settings aluminium tank plastic tank linearisation bypass / pipe extended calibr.
  • Page 42 Operation Levelflex M FMP40 with PROFIBUS PA 5.1.1 General structure of the operating menu The operating menu is made up of two levels: • Function groups (00, 01, 03, …, 0C, 0D): The individual operating options of the instrument are split up roughly into different function groups.

  • Page 43: Display And Operating Elements

    Levelflex M FMP40 with PROFIBUS PA Operation Display and operating elements Four lines with 20 characters each. Display contrast adjustable through key combination. (liquid crystal display) Orde Orde r Cod r Cod Ser.- Ser.- No.: No.: sber sber surin surin...
  • Page 44 Operation Levelflex M FMP40 with PROFIBUS PA 5.2.2 Display symbols The following table describes the symbols that appear on the liquid crystal display: Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning.

  • Page 45: Local Operation

    Levelflex M FMP40 with PROFIBUS PA Operation Local operation 5.3.1 Locking of the configuration mode The Levelflex can be protected in two ways against unauthorised changing of instrument data, numerical values or factory settings: "unlock parameter" (0A4): A value <> 2457 (e.g. 2450) must be entered in "unlock parameter" (0A4) in the "diagnostics"...
  • Page 46 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the Endress+Hauser service organization. Please contact Endress+Hauser if you have any questions.
  • Page 47 Levelflex M FMP40 with PROFIBUS PA Operation 5.3.3 Factory settings (Reset) " Caution! A reset sets the instrument back to the factory settings. This can lead to an impairment of the measurement. Generally, you should perform a basic setup again following a reset.

  • Page 48: Display And Acknowledging Error Messages

    5.4.1 ToF Tool operating program The ToF Tool is a graphical operation software for instruments from Endress+Hauser. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: WinNT4.0, Win2000 and WinXP.
  • Page 49 Levelflex M FMP40 with PROFIBUS PA Operation Menu-guided commissioning L00-FMP4xxxx-20-00-00-de-002 Signal analysis via envelope curve: L00-FMP4xxxx-20-00-00-de-007 Connection options • PROFIBUS PA • Service-interface with adapter FXA193 (RS232C) or FXA291 and ToF Adapter FXA291 (USB) Endress + Hauser...

  • Page 50: Profibus Pa Communication

    Operation Levelflex M FMP40 with PROFIBUS PA PROFIBUS PA communication 5.5.1 Synopsis personal computer e.g. with ToF Tool and Profibard resp. Proficard segment coupler PROFIBUS DP ENDRESS + HAUSER PROFIBUS PA operating and display module VU331 More ENDRESS + HAUSER –...
  • Page 51 Levelflex M FMP40 with PROFIBUS PA Operation 5.5.2 Device address Selecting the device address • Every PROFIBUS-PA device must be given an address. If the address is not set correctly, the device will not be recognised by the process control system.
  • Page 52 Operation Levelflex M FMP40 with PROFIBUS PA 5.5.3 Device database and type files (GSD) A device database file (GSD) contains a description of the properties of the PROFIBUS-PA device, e.g. the supported transmission rates and the type and format of the digital information output to the PLC.
  • Page 53 Levelflex M FMP40 with PROFIBUS PA Operation 5.5.4 Cyclic data exchange Block model of the Levelflex M L00-FMR230xx-02-00-00-en-001 The block model shows, which data are exchanged continously (i.e. by cyclic data transfer) between the Levelflex M and the PLC. The numbers refer to the function groups and functions: •...
  • Page 54 Operation Levelflex M FMP40 with PROFIBUS PA Configuration of the cyclic data telegram Use the configuration software of your PLC in order to compose the data telegram from these modules in one of the following ways: Main value In order to transmit the main measured value, selct the module "Main Process Value".
  • Page 55 Levelflex M FMP40 with PROFIBUS PA Operation IEEE-745 Floating Point Number The measured value is transmitted as a IEEE 754 floating point number, whereby (E-127) Measured value = (-1) x (1+F) Byte 1 Byte 2 Bit 7 Bit 6 Bit 5...
  • Page 56 Operation Levelflex M FMP40 with PROFIBUS PA Status codes The status codes comprise one byte and have got the following meaning: Status- Device status Significance Primary value Secondary value Code 0C Hex device error 0F Hex device error 1F Hex...
  • Page 57 Levelflex M FMP40 with PROFIBUS PA Operation 5.5.5 Acyclic data exchange Acyclic data exchange allows device parameters to be changed independently of the communication between the device and a PLC. Acyclic data exchange is used • to transmit device parameters during commissioning and maintenance;...
  • Page 58 Operation Levelflex M FMP40 with PROFIBUS PA 5.5.6 Slot/index tables Device Management Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class Directory object Array of constant header UNSIGNED16 Composite list Array of constant directory entries...
  • Page 59 Levelflex M FMP40 with PROFIBUS PA Operation Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class LO LO Limit FLOAT static 44-45 HI HI Alarm DS-39* dynamic HI Alarm DS-39* dynamic LO Alarm DS-39* dynamic...
  • Page 60 Operation Levelflex M FMP40 with PROFIBUS PA Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class E+H-Parameters error code UNSIGNED16 dynamic last error code UNSIGNED16 dynamic Up Down features OSTRING constant Up Down control UNSIGNED8...
  • Page 61 Levelflex M FMP40 with PROFIBUS PA Operation E+H specific level transducer block Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class Standard parameter Block data DS-32* constant Static revision UNSIGNED16 non-vol. Device tag OSTRING static...
  • Page 62 Operation Levelflex M FMP40 with PROFIBUS PA Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class Input level V3H4 FLOAT static Input volume V3H5 FLOAT static Max. volume V3H6 FLOAT static Cylinder vessel V3H7 FLOAT...
  • Page 63 Levelflex M FMP40 with PROFIBUS PA Operation Parameter E+H Matrix Slot Index Size Type Read Write Storage (CW II) [bytes] Class Measured level V9H6 FLOAT dynamic Application parameter V9H8 UNSIGNED8 dynamic Tag no. VAH0 STRING const Profile revision VAH1 STRING...
  • Page 64 Operation Levelflex M FMP40 with PROFIBUS PA In a second step, the interval [0,1] is mapped to the interval [OUT_SCALE_MIN, OUT_SCALE_MAX]. The value resulting from this mapping is transfered via V6H2 to the PLC. Note! The scaling of the ouptut value is required by the Profibus profiles. It prevents uncontrolled jumps of the output value when one changes the unit of the measuring value in the Transducer Block.

  • Page 65: Commissioning

    Levelflex M FMP40 with PROFIBUS PA Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist “Post-installation check” (→ ä 35). • Checklist “Post-connection check” (→ ä 35).

  • Page 66: Basic Setup

    Commissioning Levelflex M FMP40 with PROFIBUS PA Basic Setup tank shape flange: Standard reference point of measurement measuring cond. Unknown measuring cond. Standard empty calibr. full calibr. mapping E = empty calibr. (= zero) LN = probe length setting in 005...
  • Page 67 Levelflex M FMP40 with PROFIBUS PA Commissioning The basic setup is sufficient for successful commissioning in most applications. The Levelflex is initially adjusted at the factory to the probe length ordered, so that in most cases only the application parameters, that automatically adapt the device to the measuring conditions, need to be entered.

  • Page 68: Basic Setup With The Vu331

    Commissioning Levelflex M FMP40 with PROFIBUS PA Basic Setup with the VU331 Function "measured value" (000) ⇒ ENDRESS + HAUSER – This function displays the current measured value in the selected unit (see "customer unit" (042)) function). The number of digits after decimal point can be selected in the "no.of decimals"...
  • Page 69 Levelflex M FMP40 with PROFIBUS PA Commissioning bypass / pipe The "bypass / pipe" option is designed especially for the installation of probes in a bypass or a stilling well. If this option is selected, the upper blocking distance is preset to 100 mm.
  • Page 70 Commissioning Levelflex M FMP40 with PROFIBUS PA • Build-up, primarily of moist products. Note! Due to the high diffusion rate of ammonia it is recommended to use the FMP45 with gas-tight bushing for measurements in this medium. Function "process propert." (004) ⇒...
  • Page 71 Levelflex M FMP40 with PROFIBUS PA Commissioning • modified Note! If "modified" was selected in the "probe length" (031) function, the probe length is defined in the next step. Function "probe" (032) ⇒ ENDRESS + HAUSER – Use this function to select whether the probe is at the time of the commisioning uncovered or covered.
  • Page 72 Commissioning Levelflex M FMP40 with PROFIBUS PA E = empty calibration (= zero) E max = probe length – lower blocking distance L00-FMP4xxxx-14-00-06-en-008 Function "full calibr." (006) ⇒ ENDRESS + HAUSER – This function is used to enter the distance from the minimum level to the maximum level (=span).
  • Page 73 Levelflex M FMP40 with PROFIBUS PA Commissioning Display (008) ⇒ ENDRESS + HAUSER – The distance measured from the reference point to the product surface and the meas. value calculated with the aid of the empty adjustment are displayed. Check whether the values correspond to the actual meas.
  • Page 74 Commissioning Levelflex M FMP40 with PROFIBUS PA Anyway, it is wise to carry out a mapping even in this case. Note! At free probe, the mapping should be confirmed with the choice "probe free". dist. too small • At the moment, an interference is being evaluated •...
  • Page 75 Levelflex M FMP40 with PROFIBUS PA Commissioning Display (008) ⇒ ENDRESS + HAUSER – The distance measured from the reference point to the product surface and the meas. value calculated with the aid of the empty alignment are displayed again. Check whether the values correspond to the actual meas.

  • Page 76: Blocking Distance

    Commissioning Levelflex M FMP40 with PROFIBUS PA Blocking distance Function "upper block. dist" (059) ⇒ ENDRESS + HAUSER – For rod probes and for rope probes with lengths of up to 8 m, the upper blocking distance is preset to 0.2 m on delivery.
  • Page 77 Levelflex M FMP40 with PROFIBUS PA Commissioning Maximum measured error Typical statements for reference conditions: DIN EN 61298-2, percentage of the span. Output: digital analogue sum of non-linearity, measurig range: ± 0.06 % non-repeatability – up to 10 m: ±3 mm and hysteresis –...

  • Page 78: Envelope Curve With Vu331

    Commissioning Levelflex M FMP40 with PROFIBUS PA Envelope curve with VU331 After the basic setup, an evaluation of the measurement with the aid of the envelope curve ("envelope curve" (0E)) function group) is recommended.). 6.6.1 Function "plot settings" (0E1) ⇒...

  • Page 79: Function "Envelope Curve Display" (0E3)

    Levelflex M FMP40 with PROFIBUS PA Commissioning Function "envelope curve display" (0E3) You can obtain the following information from the envelope curve display in this function: quality of evaluated echo full calibr. evaluated echo empty calibr. is marked envelope curve...
  • Page 80 Commissioning Levelflex M FMP40 with PROFIBUS PA Horizontal-Zoom-Modus Press , to switch to the envelope curve navigation. You are then in Horizontal Zoom mode. Either is displayed. You now have the following options: • increases the horizontal scale. • decreases the horizontal scale.

  • Page 81: Basic Setup With The Tof Tool

    Levelflex M FMP40 with PROFIBUS PA Commissioning Basic Setup with the ToF Tool To carry out the basic setup with the ToF Tool operating program, proceed as follows: • Start the ToF Tool operating program and establish a connection • Select the "basic setup" function group in the navigation bar...
  • Page 82 Commissioning Levelflex M FMP40 with PROFIBUS PA l00-fmp4xxxx-20-00-00-en-002 Basic Setup step 3/6: • Enter the application parameters: – end of probe (for a description, → ä 70) l00-fmp4xxxx-20-00-00-en-003 Basic Setup step 4/6: • Enter the application parameters: – probe length (for a description, → ä 70) –...
  • Page 83 Levelflex M FMP40 with PROFIBUS PA Commissioning l00-fmp4xxxx-20-00-00-en-004 Basic Setup step 5/6: • Enter the application parameters: – empty calibration (for a description, → ä 71) – full calibration (for a description, → ä 72) l00-fmp4xxxx-20-00-00-en-005 Basic Setup step 6/6: •...
  • Page 84 Commissioning Levelflex M FMP40 with PROFIBUS PA l00-fmp4xxxx-20-00-00-en-004 6.8.1 Blocking distance Note! Please reenter the blocking distance in the function "upper block.dist" (059) when installing the device in a high nozzle: upper blocking distance (UB) = nozzle height (H) + 50 mm.
  • Page 85 Levelflex M FMP40 with PROFIBUS PA Commissioning 6.8.2 Envelope curve with the ToF Tool After the basic setup, an evaluation of the measurement using the envelope curve is recommended (→ ä 85). L00-FMP4xxxx-20-00-00-en-007 Note! For the optimization of the measurement the installation of the Levelflex in another place can be executed when enterference echoes.
  • Page 86 Commissioning Levelflex M FMP40 with PROFIBUS PA Evaluation of the measurement: • The map must correspond to the course of the envelope curve (for rod probes up to approx. 5 cm and for rope probes up to approx. 25 cm before the end of the probe) when the tank is empty.

  • Page 87: Maintenance

    They contain the related replacement instructions. All the spare parts kits which you can order from Endress+Hauser for repairs to the Levelflex M are listed with their order numbers on → ä 99 and 102. Please contact Endress+Hauser Service for further information on service and spare parts.

  • Page 88: Accessories

    Accessories Levelflex M FMP40 with PROFIBUS PA Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the Levelflex M. Weather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code: 543199-0001).
  • Page 89 Levelflex M FMP40 with PROFIBUS PA Accessories Adapter flange FAU70E / FAU70A adapter flange probe nozzle L00-FMP4xxxx-00-00-00-en-001 Version 12 DN 50 PN 16 14 DN 80 PN 16 15 DN 100 PN 16 Thread G 1½, ISO 228 Material 1.4435...
  • Page 90 Levelflex M FMP40 with PROFIBUS PA Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI405C/07/en. Note! For the following Endress+Hauser instruments you need the "ToF Adapter FXA291"...
  • Page 91 Levelflex M FMP40 with PROFIBUS PA Accessories Extension rod / Centering DN 50 (2") DN 80 (3") DN 150 (6") DN 200 (8") DN 250 (10") nozzle For DN200 and DN250 height in combination with horn adapter Keep metal tube...
  • Page 92 Accessories Levelflex M FMP40 with PROFIBUS PA Remote display FHX40 Wall-mounting Pipe-mounting (without mounting bracket) (mounting bracket and plate supplied optionally, s. product structure) Separate housing FHX 40 (IP 65) Micropilot M Levelflex M Prosonic M O rd O rd...
  • Page 93 Levelflex M FMP40 with PROFIBUS PA Accessories Isolated tie down Mounting-kit Order - No. Reliable, isolated mounting for 4mm rope probe 52014249 for 6mm rope probe 52014250 If a rope probe has to be fixed and asecure grounded mounting is not possible, we recommend using the insulating...

  • Page 94: Trouble-Shooting

    Trouble-shooting Levelflex M FMP40 with PROFIBUS PA Trouble-shooting Trouble-shooting instructions Levelflex M -Trouble Shooting Check voltage and Not ok compare it with the Instrument does Connect the Instrument works? Ready specifications on the not respond correct voltage nameplate. Check the polarity...

  • Page 95: System Error Messages

    Levelflex M FMP40 with PROFIBUS PA Trouble-shooting System error messages Code Description Possible cause Remedy A102 checksum error device has been powered off before data reset general reset & new calibr. could be stored; avoid emc problem; required emc problem;...
  • Page 96 Trouble-shooting Levelflex M FMP40 with PROFIBUS PA Code Description Possible cause Remedy W601 linearisation ch1 curve not linearization not monotonously increasing correct linearisation table monotone W611 less than 2 linearisation number of entered linearization points < 2 correct linearisation table...

  • Page 97: Application Errors

    Levelflex M FMP40 with PROFIBUS PA Trouble-shooting Application errors Error Output Possible cause Remedy A warning or alarm Depending on the configuration See table of 1. See table of error messages (→ ä 95) has occurred. error messages (→ ä 95) →...
  • Page 98 Trouble-shooting Levelflex M FMP40 with PROFIBUS PA Device displays a Incorrect probe length 1. Carry out automatic probe length level when the detection when the tank is tank is empty. empty. 100% 2. Carry out mapping over entire probe when the tank is empty (probe free!).

  • Page 99: Spare Parts

    Spare parts Note! You can order spare parts directly from your Endress+Hauser service organization by giving the serial number which is printed on the measuring transducer nameplate (→ ä 8). The corresponding spare part number also appears on each spare part. Installation instructions are given on the instruction card that is also delivered.
  • Page 100 Trouble-shooting Levelflex M FMP40 with PROFIBUS PA 10 Housing 52001992 Housing F12, aluminium, M20, PA connector 52013409 Housing F12, aluminium, coated, M20, metal 52013348 Housing F12, aluminium, coated, G1/2, 4-wire 52013349 Housing F12, aluminium, coated, NPT1/2, 4-wire 52013350 Housing F12, aluminium, coated, M20, 4-wire...
  • Page 101 Levelflex M FMP40 with PROFIBUS PA Trouble-shooting Spare parts Levelflex M FMP40 with housing F23 20 Cover 52018670 Cover F23 316L, sight glass, gasket 52018681 Cover F23 316L, gasket Endress + Hauser...
  • Page 102 Trouble-shooting Levelflex M FMP40 with PROFIBUS PA Spare parts Levelflex M FMP40 with housing T12 O rd d e : r. -N I L O o .: s s b e re a s u ic h r in g ra n 6 ..
  • Page 103 Levelflex M FMP40 with PROFIBUS PA Trouble-shooting 10 Housing 52006205 Housing T12, aluminium, M20, PEL, cover 52013411 Housing T12, aluminium, M20, PA connector, cover 543120-0023 Housing F12, aluminium, NPT1/2 11 Hood for terminal compartment 52005643 Hood T12 12 Set of screws...
  • Page 104 Trouble-shooting Levelflex M FMP40 with PROFIBUS PA Spare parts Levelflex M FMP40 - probes and accessories M IC O rd M IC O rd C od S er P IL C od S er P IL o. : o. :...
  • Page 105 Levelflex M FMP40 with PROFIBUS PA Trouble-shooting 50 Probe with process connection On request. 55 Probe without process connection On request. 56 Weights 52013352 Weight FMP40, rope 6mm-1/4", SS 52013353 Weight FMP40, rope 4mm-1/6", SS 57 Distance pipe / Cable...

  • Page 106: Return

    Levelflex M FMP40 with PROFIBUS PA Return The following procedures must be carried out before a transmitter is sent to Endress+Hauser e.g. for repair or calibration: • Remove all residue which may be present. Pay special attention to the gasket grooves and crevices where fluid may be present.

  • Page 107: Technical Data

    Levelflex M FMP40 with PROFIBUS PA Technical data Technical data 10.1 Additional technical data 10.1.1 Input The measured variable is the distance between a reference point (see Fig. on → ä 16) and the Measured variable product surface. Subject to the input empty distance (E, see Fig. on → ä 116), the level is calculated.
  • Page 108 Technical data Levelflex M FMP40 with PROFIBUS PA 10.1.4 Operating conditions: Environment Ambient temperature range Ambient temperature for the transmitter: -40 °C ... +80 °C (-40 °F … +176 °F) The functionality of the LCD display may be limited for temperatures Ta<-20 °C and Ta>+60 °C.
  • Page 109 Levelflex M FMP40 with PROFIBUS PA Technical data 10.1.5 Operating conditions: Process Process temperature range The maximum permitted temperature at the process connection (see Figure for measuring point) is determined by the O-ring version ordered: O-ring-material min. Temperature max. Temperature FKM (Viton) -30 °C/-22 °F...
  • Page 110 Technical data Levelflex M FMP40 with PROFIBUS PA Extension of the rope probes 6 mm rope: through tension and • Elongation through tension: at max. permitted tensile load (30 KN): 13 mm / m rope length temperaturer • Elongation through temperature increase from 30 °C to 150 °C: 2 mm / m rope length 4 mm rope: •...
  • Page 111 10.1.7 Certificates and approvals CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. Ex approval Correlation of safety instructions (XA) and certificates (ZE) to the instrument:...
  • Page 112 Technical data Levelflex M FMP40 with PROFIBUS PA External standards and EN 60529 guidelines Protection class of housing (IP-code) EN 61010 Safety regulations for electrical devices for measurement, control, regulation and laboratory use. EN 61326 Emissions (equipment class B), compatibility (appendix A – industrial area) NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and Laboratory Control Equipment.
  • Page 113 Levelflex M FMP40 with PROFIBUS PA Technical data Endress + Hauser...

  • Page 114: Appendix

    Appendix Levelflex M FMP40 with PROFIBUS PA Appendix 11.1 Operating menu PA (Display modul), ToF Tool basic setup tank properties medium cond. process proper. determine length empty calibr. end of probe 030 see Function group “leghth adjustment 03” enter value...
  • Page 115 Levelflex M FMP40 with PROFIBUS PA Appendix full calibr. dist./meas.value check distance range of mapping start mapping dist./meas.value enter value distance = ok input of D and L dist. too small mapping range are displayed D and L manual are displayed probe free dist.

  • Page 116: Description Of Functions

    Appendix Levelflex M FMP40 with PROFIBUS PA 11.2 Description of functions Note! A detailed description of the function groups, functions and parameters is given in the documentation BA245F – "Description of the instrument functions" on the enclosed CD-ROM. 11.3 Function and system design 11.3.1...
  • Page 117 • with a Personal Computer, FXA193 (RS232C) or FXA291 and ToF Adapter FXA291 (USB) and the operating software "ToF Tool - FieldTool Package" respectively "FieldCare". The ToF Tool is a graphical operating software for instruments from Endress+Hauser that operate based on the time-of-flight principle (radar, ultrasonic, guided micro-impulse). It assists with commissioning, securing data, signal analysis and documentation of the measuring point.

  • Page 118: Index

    Levelflex M FMP40 with PROFIBUS PA Index Index Accessories........88 Operating menu .
  • Page 119 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 120 www.endress.com/worldwide BA243F/00/en/11.06 Nr. 52011932 52011932 CCS/FM+SGML 6.0/ProMoDo...

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