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Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch
* Do not use any phone in your building.
* Immediately call your gas supplier from
your neighbours phone. Follow the gas
suppliers instructions.
* If you cannot reach your gas supplier call
the fire department.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Free-Standing
Direct Vented
Fireplaces
MODEL D232
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
* INSTALLATION AND SERVICE MUST BE
PERFORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY OR YOUR GAS SUPPLIER.
- 1 -
10002735
6/00 Rev. 0
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Table of Contents
Troubleshooting
Related Manuals for Vermont Castings D232
Summary of Contents for Vermont Castings D232
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Page 1: For Your Safety
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Free-Standing Direct Vented Fireplaces MODEL D232 FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. -
Page 2: Table Of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions... 3 Important Curing/Burn Information ... -
Page 3: Installation Instructions
INSTALLATION AND OPERATING INSTRUCTIONS This gas fireplace should be installed by a qualified installer in accordance with local building codes and with current CAN / CGA-B149 (. 1 or .2) Installation codes for Gas Burning Fireplaces and Equipment and CAN/CSA Z 240 .4 Canada. FOR U.S.A Installations follow local codes and/or the current National Fuel Gas Code. -
Page 4: Fireplace Dimensions
FIREPLACE DIMENSIONS MODEL D232 MODEL D232 25" 635mm 1/8" 613mm 16" 406mm 20" 508mm 19" 483mm 21" 533mm 3/4" 806mm 3/4" 451mm 5/8" 752mm 9" 229mm 1/2" 165mm — — — — — — - 4 -... -
Page 5: Gas Specifications
4,500 ft (1,370m). Maintain the manifold pressure at 3.5 inches W.C. for Natural Gas and 10 inches W.C. for LP gas.) D232 CERTIFIED TO ANSI.Z21.88b-1999 / CSA 2.33b - M99 Vented Gas Fireplace Heaters GAS INLET & MANIFOLD PRESSURES NATURAL Input Minimum 4.5"... -
Page 6: Installation Of Remote Switch For Rn/Rp Gas Valve
When using copper or flex connector use only approved fittings. Always provide a union when using back iron pipe so that gas line can be easily disconnected for burner or fan servicing. See Fig. 2. See gas specification for pressure details and ratings. The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. -
Page 7: General Venting Information
Your fireplace is approved to be vented either through the side wall, or vertically through the roof. – Only venting components specifically approved and labelled for this fireplace may be used. – Minimum clearances between vent pipes and com- bustible materials is one (1") inch (25 mm). –... -
Page 8: Termination Clearances
Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) Balcony - Balcony - with no side wall with perpendicular side wall Combustible& Non-Combustible 12"(305mm) Outside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) Combustible & Non-Combustible H = 24"(610mm) J = 20"(508mm) -
Page 9: General Information On Assembling Vent Pipes
GENERAL INFORMATION ON ASSEMBLING CRIMPED END PIPES Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig. 6). Join pipes and secure joints with three (3) sheetmetal screws. (See Fig. 6) Wipe off excess sealant. There are polished brass decorative rings provided to hide the exposed piping joints. -
Page 10: Vertical Sidewall Installations
The maximum number of 90 degree elbows per side wall installation is three (3). For D232 the maximum horizontal run off a minimum 12" vertical rise is 3'. (See Fig. 9) If a 90 degree elbow is used in the horizontal vent run (level height maintained) the maximum horizontal vent length is reduced by 36 inches. -
Page 11: Sidewall Venting Graph
(214cm), the horizontal run to the face of the outer wall must not exceed 8-1/2 feet (259cm). SIDEWALL VENTING GRAPH (Dimensions in Feet) For D232 eg: B 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HORIZONTAL DIMENSION SEE PAGE 13 &... -
Page 12: Vent Pipe Assembly
VENT PIPE ASSEMBLY STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or non- combustible, cut opening to size. Fig. 13 or 15. (For combustible walls first frame in opening. -
Page 13: Below Grade Installations (Snorkel)
STEP 5 Measure the horizontal length requirement including a 2" overlap , i.e. from the elbow to the outside wall face plus 2" (or the distance required if installing a second 90) elbow. (Fig. 19). Always install horizontal venting on a level plane. -
Page 14: Vertical Through The Roof Applications
Ensure sidewall venting clearances are observed. If installing a snorkel a minimum 24" vertical rise is necessary. The maximum horizontal run with the 24" vertical pipe is 36" (915mm). This measurement is taken from the collar of the fireplace to the face of the exterior wall. -
Page 15: To Install Vertical Venting
VERTICAL THRU THE ROOF APPLICATIONS c) A minimum of an 8 ft. vertical rise. d) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 ft. of vent pipe can be used between elbows. (Fig. 25) e) 7DVCS must be used to support offsets. -
Page 16: Crimped Ends Venting Components
CRIMPED ENDS VENTING COMPONENTS Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º... -
Page 17: Twist Lock Venting Components
TWIST LOCK VENTING COMPONENTS Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º... -
Page 18: Operating Instructions
LOUVRE REMOVAL D232 To remove louvres first remove the two (2) screws (Fig. 31) fastening the louvre assembly to the fireplace. Lift the louvre assembly straight out sliding the back guides out of the fireplace body. -
Page 19: Glass Cleaning
Clean glass after first two weeks of operation. INSTALLATION OF LOGS & BURNER LAVA ROCK MATERIAL D232 1 . Remove front glass. (See "Glass Removal" section) 2. Remove logs from packaging. 3. Place rear log (KR4) on rear bracket (ensure log is... -
Page 20: Maintenance
Compare them to the pictorials illustrated below (Fig. 40a & b, or 41). If any of the flames appear abnormal call a service person. 3/8" - 1/2" SIT PILOT Fig. 40a D232 - 20 - Turn clockwise to lower flame height. Fig. 38... -
Page 21: Lighting And Operating Instructions
LIGHTING AND OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This fireplace has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. -
Page 22: Troubleshooting Gas Control (Honeywell)
TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE START • GAS SUPPLY ON PILOT LIGHTS WITH PIEZO IGNITOR PILOT STAYS LIT PILOT LIGHTS MAIN BURNER SYSTEM OK. CHECK • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. -
Page 23: Troubleshooting Gas Control (Sit Nova 820)
TROUBLE SHOOTING THE GAS CONTROL SYSTEM Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM POSSIBLE CAUSES 1. Spark ignitor will not light. A. -
Page 24: Replacement Parts List
Trim Frame Window (PB) Top Louvre Front Louvre Assembly Access Door Assembly (with handle) Latch Remote Switch Remote Wire Harness with Terminals D232 10000160 57897 57903 57904 57803 SEE RATING PLATE FOR ORIFICE SIZE SEE RATING PLATE FOR ORIFICE SIZE... - Page 25 FREESTANDING REPLACEMENT PARTS 36 a/b 3a/b 21a,b 24a,b #1 - COMPLETE LOG SET D232 - 25 - 9 a/b 7 a/b 25a,b 8 a/b 10a/b...
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Page 26: Replacement Parts Pictorial
FAN KIT - FK24 It will be easier to install the fan before connecting the gas line to the fireplace. 1. Open front access door panel by pulling forward on brass lip. 2. Install the fan through the opening at the back of the pedestal, with the outlet pointed up and the fan mounting bracket facing the back of the fireplace (Fig. - Page 27 - 27 -...
- Page 28 LIMITED WARRANTY & EXTENDED LIFE TIME PROTECTION BASIC WARRANTY: The CFM Majestic, Inc.™ (hereinafter referred to collectively as the "Company") warrants that your new Vermont Castings Gas Appliance is free from manufacturing and material defects for a period of one year from date of installation, subject to the following conditions and limitations.