Vermont Castings Chateau DVT44 Installation Instructions And Homeowner's Manual
Vermont Castings Chateau DVT44 Installation Instructions And Homeowner's Manual

Vermont Castings Chateau DVT44 Installation Instructions And Homeowner's Manual

Direct vent gas fireplace

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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
Chateau™
Direct Vent Gas
Fireplace
Model: DVT38, DVT44
C E RT I F I E D
Installation Instructions and
Homeowner's Manual
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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
20011956 6/07 Rev. 3

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Summary of Contents for Vermont Castings Chateau DVT44

  • Page 1 LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. C E RT I F I E D Chateau™ Direct Vent Gas Fireplace Model: DVT38, DVT44 Installation Instructions and Homeowner’s Manual ����� �������� ����� ���� INSTALLER: Leave this manual with the appliance.
  • Page 2: Table Of Contents

    Chateau™ Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation &...
  • Page 3: Installation & Important Curing/Burning Instructions

    fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 Chateau™ DVT38 / DVT44 Certified To ANSI Z21.50b-2002/CSA 2.22b-2002 Vented Gas Fireplace IMPORTANT:...
  • Page 4: Operating Instructions Fireplace Dimensions

    54" (1372 mm) 3" (76 mm) Fig. 1 Fireplace specifications and framing dimensions for DVT38. 57���" (1464 mm) 3" (76 mm) Fig. 2 Fireplace specifications and framing dimensions for the DVT44. Fireplace Dimensions - DVT38 11���" Rough 17" (432mm) (298mm)
  • Page 5: Locating Your Fireplace

    Locating unit C) **Island 2/4/99 djt F) Chase installation Ref. Fig. 4a Combustible mantel minimum installation. CFM164b CFM164b Mantel Leg Char DVT44 4/9/03 djt Ref. Fig. 4b Combustible mantel leg minimum installation. Chateau™ Combustible Framing and Fin- ish Wall Above Standoffs...
  • Page 6: Hearth

    flush with the face of the unit. FP1775 Noncombustible materials such as brick or tile may be brought to the edges of the face of the appliance. 3" (76mm) 3" FP1560 FP1560 DVT44 framing 3/05 djt Final Finishing 20011956...
  • Page 7: Gas Specifications

    Gas Specifications Model Fuel Control DVT38IN Natural Gas American Flame 46,000 DVT38IP Propane AF-4034 DVT44IN Natural Gas with DVT44IP Propane 7.5V DC Hi/Lo Gas Inlet and Manifold Pressures Natural Minimum Inlet Pressure 5.5” w.c. Maximum Inlet Pressure 14.0” w.c. Manifold Pressure 3.5”...
  • Page 8: Electrical Junction Box

    Chateau™ Electrical Junction Box The fireplace, when installed, must be elec- trically connected and grounded in accord- ance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or the national electrical code ANSI/NFPA No. 70 in the USA.
  • Page 9 Junction Box Main Module Fig. 10 Connect 120V AC electrical supply. 16. If you chose to install the optional back-up battery pack (No. DVTBBK), you must install a wall box within 15 feet (4.6 m) of the fireplace. Assemble the ������...
  • Page 10: General Venting

    Chateau™ White or Orange Orange or White Pilot DC Motor AF-4000 Main Power Black Module Pulse/Continuous Button FP1795 Fig. 11 DVT38/44 wiring diagram. Your fireplace is approved to be vented either through the side wall, or vertical through the roof. •...
  • Page 11: General Venting Information - Termination Location

    General Venting Information - Termination Location VENT TERMINATION CFM145a A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (610mm) from the center line of the terminal...
  • Page 12: Quick Reference For Fresh Air Restrictor Plate / Flue Baffle

    Chateau™ Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.
  • Page 13: General Information Assembling Vent Pipes

    Figures 12 & 13. FP1368 • Approved vent systems must terminate above and DVT44 including the heavy line in Figure 15. 5/03 • Two 45° elbows may be substituted for each single 90°...
  • Page 14: Sidewall Applications

    20’ (6 m) Pipe Straps Every 3’ (914 mm) Pipe Straps Every 3’ (914 Firestop/Zero Clearance Sleeve FP1012 Top vent max run 1/25/00 djt FP1012a Wall Opening (DVT44) X = 7’3¹⁄₄” (2216 mm) (DVT38) X = 6’9⁷⁄₈” (2080 mm) FP1237a 20011956...
  • Page 15: Sidewall Installation

    Total angular variation = 270° Fig. 19 Maximum number of elbow degrees. FP1239a Sidewall maximum bends DVT44 4/03 20011956 STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location.
  • Page 16 Chateau™ STEP 3 Slide the zero clearance sleeve through the wall and install the firestop on the inside surface of the wall. Secure with four (4) #8 sheet metal screws. STEP 4 Place fireplace into position. (Fig. 22) Measure the ver- tical height (X) required from the base of the flue collars to the center of the wall opening.
  • Page 17: Vertical Through-The-Roof Applications

    The fresh air restrictor plate could be adjusted to the setting #3 (DVT44 Only). (Fig. 28) Refer to Pages 20 & 21, Figures 35 & 37 for restrictor plate installation and fresh air restrictor plate adjustment.
  • Page 18: Vertical Through-The-Roof Installation

    Chateau™ Max. 20' (6 m) Max. Height 40' (12 m) Min. Height 20' (6 m) Pipe Straps Every 3’ (914mm) Fig. 28 Support straps for horizontal runs. • Up to two (2) 30° or 45° elbows may be used within the horizontal run.
  • Page 19 Attic Installation Ceiling Installation Fig. 30 Installing firestop spacer. FP593 SR/C Attic 11/20/97 Insulation Shield Base Flanges Ceiling Fig. 31 Attic shield installation. FP263 MBUF 5/9/96 20011956 Elbow Strap Nails (4) Firestop Spacer Joist Angled Strap Joist Fig. 32 Attach straps to a structural framing member. Firestop Spacer Nails (4) FP593...
  • Page 20: Chimney Components

    Chateau™ Component Horizontal Starter Kit SK8 Chimney Sections SK8 Chimney Elbows Firestop Zero Clearance Sleeve Attic Insulation Shield Chimney Support Round Top Termination Round Top Termination - Extended Flashing Housing Extensions Chase Top Housing Chase Top Housing Horizontal Termination NOTE: The 24”-40” telescopic pipe is only intended for use with the SK8DVSK. * Factory unitized elbow Chimney Components Description...
  • Page 21: Operating Instructions Glass Information

    Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with glass front removed, cracked or broken.
  • Page 22: Ceramic Refractory Installation

    DVT44 Left Side Refractory FP1365a Fig. 38 DVT44 ceramic refractory panels. (Limestone refrac- tory shown) 1. Using a Phillips or Robertson screwdriver, unfasten the two (2) screws holding the fettle to the burner assembly. With a wrench, remove the front burner...
  • Page 23: Log, Lava Rock And Ember Placement

    3. Start with either the right side refractory or left side refractory. Hold the refractory at an angle. Slide and seat the bottom edge toward the bottom of the firebox. Tilt it carefully toward the side until the piece is in place. Slide the refractory forward until it comes in contact with the front flange on the firebox.
  • Page 24 Log Burner Overlay Log Grate Right Log Grate Left Fig. 41 DVT44 log identification. 1. Position the Log Grate Burner. Remove the two (2) screws that attach the fettle to the burner. Place the log grate burner between the notch on the front of the burner housing behind the burner tube.
  • Page 25 Rest the wide end toward the back left. The log rests in place by touching the rear refractory lower on the left. LG405 (Fig. 44) Log Front Right Log Front Middle Right (DVT44) LG404...
  • Page 26 flat area located on the pointed end of the front middle log. (Fig. 46) DVT44 only. Hold the log with the pointed end toward the back and the wide end toward the front. Set the V-shaped end on the front of this log (split area) on the third right tine on the grate.
  • Page 27 Small Lava Rock Fig. 48 DVT38 logset complete. Small Lava Rock Fig. 49 DVT44 logset complete. 20011956 Volcanic Rock Ember Material ����� ����� ���� ���� Volcanic Rock Ember Material ����� ����� ���� ���� Chateau™ LG484 LG482...
  • Page 28: Flame Characteristics

    (Figs. 50 & 51) If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. DVT38 Figure 51 LG485 DVT44 LG483 SIT Top Convertible Fig. 50 Correct pilot flame appearance. ������ ������� ����� ����...
  • Page 29: Trim Installation

    Trim Installation CAUTION: Allow fireplace to cool if it has been in operation. Trim components: Top frame assembly, bottom trim assembly, right and left trim assemblies. NOTE: Place trim pieces with magnets facing window frame. 1. Place bottom trim on the bottom of the window frame.
  • Page 30: Lighting And Operating Instructions (Automatic Control System)

    Chateau™ For Fireplaces equipped with American Flame Automatic Control System (IN or IP) Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. For Your Safety, Read the Following Warnings A.
  • Page 31: Troubleshooting

    If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals. A transmitter with new batteries can have a range of over 100’...
  • Page 32 Chateau™ Troubleshooting American Flame Gas Control System • Main flame will not light • • • • Flame height adjustment will • not work/works backwards • • • Room temperature dis- played on handheld trans- mitter is not correct. (When using thermostatic transmitters only) Unit will not respond in •...
  • Page 33: Fuel Conversion

    WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all appli- cable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explo- sion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 34 Chateau™ Allen Wrench Index Tab Snap Ring Fig. 56 Remove pilot orifice. 10. Install the conversion orifice. 11. Reinstall pilot hood. Be sure to align hood with CO134 index tab. AF pilot orifice Converting the Gas Control Valve 3/07 The AF4000 electronic control valve is convertible from natural gas to propane gas by changing the minimum rate screw in the valve and by rotating a plastic knob located under a black cap on the top face of the valve.
  • Page 35 Kit # Model Front 20011992 DVT38IP (.033”) 20012367 DVT44IP (.037”) Table 2 Air Shutter Settings Conversion to LP Burner Tube Model Air Shutter Setting DVT38IP Fully open DVT44IP Fully open Table 3 Valve Minimum Rate Screw Model Size DVT38IP #31 (.120”) DVT44IP No Shank Screw 20011956...
  • Page 36: Maintenance

    Chateau™ Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and refit the logs as per the instructions in this manual.
  • Page 37: Replacement Parts

    9a,b 9a,b 10a,b 11a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38, DVT44 For Units: GFYN5Q0, GFYN500 20011956 1 DVT44 11956 DVT38/44 parts 3/07 djt Chateau™...
  • Page 38 Chateau™ DVT38, DVT44 (continued) Ref. Description Log Set (Complete) Log Grate Right Log Front Left Log Front Middle Left Log Front Upper Right Log Front Right Log Rear Upper Middle Log Grate Left Log Rear Right Log Grate Burner Log Front Middle Right...
  • Page 39 DVT38, DVT44 (continued) Ref. Description 24” Wire Harness Pilot Assy 3way N/DV Top Convertible - IN Remote Control Battery Back-up Module Power Module (DC System Only) Glass Frame Assembly Glass Assembly Pressure Test Adaptor Outer Pipe Aluminum Foil Tape Plate, Restrictor...
  • Page 40: Accessories

    Back-up Battery Kit All Models: DVTBBK Follow instructions provided with the kit or on Page 9 for installation. Accessories Ceramic Refractory Kits Ceramic refractory panels are available in kit form for the DVT38 and DVT44. Appliance DVT38 DVT38 DVT38 DVT44 DVT44 DVT44 Follow instructions on Page 21 for installation.
  • Page 41 Chateau™ 20011956...
  • Page 42 Chateau™ 20011956...
  • Page 43: Limited Lifetime Warranty

    PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions...
  • Page 44: Energuide

    Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVT38IN 48.2 DVT38IP 48.2 DVT44IN DVT44IP CFM Corporation 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com...

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