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4. Loosen
but do
not
remove
the
mounting cap
screw
at
the front
of the actuator: then slide the actuator
to the rear
enough
to
clear the slotted
motmting tab
and
the
selector shaft.
KC295A
INSTALLING
I.
Lubricate
the
0-ring
on the
actuator;
th.en ensure
that
all mounting surfaces are clean and free of
debris.
2.
Align the actuator with the selector shaft:
and
slide
it
forward onto
the
shaft taking care to e:ngage
the
cap screw in the slot of the front
mounting
tab.
AG925
3.
While
holding the actuator firmly
forwa1rd,
tighten
the
front cap
screw to hold the actuator in
place;
then
install
but do not
tighten
the
two remaining
cap
screws.
4.
Loosen the front
cap
screw; then tighten the cap
screw on
the
dri
veshaft
side.
•NOTE:
It
is
important to tighten thi
s
cap screw
while the
others are loose
to ensure proper seating
of
the actuator.
5.
Tighten
the
remaining cap screws: then connect
the
electrical
plug
to
the
main
harness.
6. Turn the ignition switch to the
ON
position
and
check the operation by
shifting
the selector switch
several
times.
7.
Secure the wiring
hamess
to the frame with a
nylon cable
tie.
Front Differential
REMOVING DIFFERENTIAL
L Secure tbe ATV on a support staud to
elevate
the
wheels.
Make
sure the ATV is solidly
supported on the
sup-
port stand
to avoid injury.
2.
Remove
the drain
plug
and drain the gear lubricant
into a drain
pan;
then
reinstall the
plug
and
tighten
to 45
in.-lb.
6-3
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Troubleshooting
