Lubrication Points; Battery - KYMCO MXU 450i Service Manual

Periodic Maintenance
This section has been organized into sub-sections
which show common maintenance procedures for the
KYMCO ATV
• NOTE: KYI\,IK;O recommends the use of new
gaskets, lock nuts, and seals and lubricating all
internal components when servicing the
engine/transmission.
• NOTE: Some photographs and illustrations used
in this section are used for clarity purposes only
and are not designed to depict actual
conditions.
• NOTE: Critical torque specifications are located
in Section 1.
SPECIAL TOOLS
A number of special tools must be available to the
technician when performing service procedures in this
section.
Description
p/n
Compression Tester Kit
Oil Fi Iter Wrench
E052
Tachometer
Valve Clearance Adjuster
E012
• NOTE: Special tools are available from the
KYMCO Spare Parts Department.
Lubrication Points
It is advisable to lubricate certain components period-
ically to ensure free movement. Apply light oil to the
components using the following list as reference.
A. Throttle Lever Pivot/Cable Ends
B. Brake Lever Pivot/Cable Ends
C. Auxiliary Brake Cable Ends
D. Shift Lever Cable End
Battery
After being in service, batteries require regular
cleaning and recharging in order to deliver peak
performance and maximum service life. The following
procedure is recommended for cleaning and
maintaining lead-acid batteries. Always read and follow
instructions provided with battery chargers and battery
products.
WARNING
Anytime service is performed on a battery, the fol-
lowing must be observed: keep sparks, open flame,
cigarettes, or any other flame away. Always wear
safety glasses . Protect skin and clothing when
handing a battery. When servicing battery in
enclosed space, keep the area well-ventilated.
1. Remove the battery hold-down; then disconnect the
batterv cables (negative cable first) .
2. Remove the battery from the battery compartment;
3. then thoroughly wash the battery and battery com-
partment with soap and water.
• NOTE: If battery posts, cable ends, or the
battery case has a build-up of white/green
powder residue, apply water and baking soda
to neutralize acid; then flush off with warm
soapy water.
4. Using a wire brush, clean the battery posts and cable
ends removing all corrosiv e buildup . Replace
damaged cables or cable ends.
WARNING
Battery acid is harmful if it contacts eyes , skin , or
clothing. Care must be taken whenever handling a
battery.
CAUTION
Never use electrolyte (sulfuric acid) to "top off" the
battery. Use only distilled water or severe battery
damage may occur.
5. Using a multimeter, test the battery voltage. The
meter must read 12.5 or more DC Volts for a fully
charged battery.
• NOTE: At this point, if the meter reads as speci-
fied, the battery may be returned to service (see
step 10).
6. If the meter reads less than specified voltage, charge
the battery using the following guidelines.
2-3