KYMCO MXU 450i Manuals

Manuals and User Guides for KYMCO MXU 450i. We have 2 KYMCO MXU 450i manuals available for free PDF download: Service Manual, Owner's Manual

KYMCO MXU 450i Service Manual (172 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 20.7 MB

Section 2- Periodic Maintenance

9
- Table of Contents
  9
- Periodic Maintenance Chart
  10
- Periodic Maintenance
  10
- Lubrication Points
  11
- Battery
  11
- Fuses
  12
- Air Filter
  12
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  14
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  14
- Testing Engine Compression
  15
- Spark Plug
  16
- Muffler/Spark Arrester
  16
- Front Differential/Rear Drive Lubricant
  19
- Steering Components
  20
- Driveshaft/Coupling
  20
- Suspension/:Shock Absorbers/Bushings
  20
- Nuts/Bolts/Cap Screws
  20
- Tires
  20
- Lights
  21
Section 5- Electrical System

78
- Accessory Receptacle/Connector
  79
- Battery
  79
- Electrical System
  79
- Specifications
  79
- Testing Electrical Components
  79
- Thermostatic Switch
  80
- Fan Motor
  81
- Fuse Block/Power Distribution Module
  81
- Fuses
  82
- Ignition Coil
  82
- Ignition Switch
  83
- Speed Sensor
  83
- Front Drive Selector Actuator
  84
- Front Drive Selector Switch
  84
- Handlebar Control Switches
  84
- Starter Relay
  86
- Stator Coil
  86
- Starter Motor
  87
- Headlights
  88
- Neutral Start/Front Drive Actuator/Start-In-Gear/ 2WD Relays
  88
- Regulator/Rectifier
  88
- Taillights - Brakelights
  88
- Running Lights
  89
- Troubleshooting
  90
Section 6 - Drive System

92
- Drive System
  93
- Front Drive Actuator
  93
- Front Differential
  94
- Drive Axles
  105
- Rear Gear Case
  109
- Hub
  110
- Hydraulic Brake Caliper
  111
- Troubleshooting Brake System
  113
- Troubleshooting Drive System
  113
Section 7 - Suspension

114
- Front A-Arms
  115
- Shock Absorbers
  115
- Suspension
  115
- Rear A-Arms
  116
- Wheels and Tires
  117
- Troubleshooting
  119
Section 8 - Steering/Frame

120
- Steering Post/Tie Rods
  121
- Steering/Frame
  121
- Handlebar Grip
  122
- Steering Knuckles
  123
- Measuring/Adjusting Toe-In
  124
- Front Bumper Assembly
  125
- Front Rack
  125
- Rear Body Panel/Rack
  128
- Troubleshooting
  130
Section 10 - Cooling System

136
- Radiator
  137
- Hoses/Thermostat
  138
- Coolant Mixture
  139
- Fan/Water Pump
  140
11 Fuel Injection System

142
- Fuel Pump/Fuel Level Sensor
  143
- Water Temperature Sensor
  146
- Throttle Body/T-Map Sensor/Isc/Tps
  147
- Diagnostic Tool Connector
  150
- Tps/Isc Reset
  151
- Ecu
  152
- Celp
  154
- Celp Failure Codes List
  156
- Tilt Switch
  158
- Troubleshooting
  159
- Diagnostic Report
  160

KYMCO MXU 450i Owner's Manual (85 pages)

Recreational ATV

Brand: KYMCO | Category: Offroad Vehicle | Size: 18.57 MB

Safety
1
Table of Contents
2
Safety Recommendations
3
ATV Safety Alert
5
Hangtags and Warning Information
6
Warning Labels
7
Product View
10
Warnings
11
Operating the ATV Without Proper Instruction
11
Allowing Anyone under 16-Years of Age to Operate this ATV
11
Operating this ATV Without Wearing Approved Helmet and Apparel
12
Operating Your ATV after Consuming Alcohol or Drugs
12
Operating Your ATV at Excessive Speeds
13
Attempting Wheelies, Jumps and Other Stunts When Riding Your ATV
13
Failure to Inspecting and Maintaining Your ATV
13
Removing Your Hands from Handlebars or Your Feet from You Atv's Footrestst While Riding
14
Failure to Use Extra Care When Riding Your ATV on Unfamiliar Terrain
14
Failure to Use Extra Care When Riding Your ATV on Rough, Slippery or Loose Terrain
14
Turning Your ATV Improperly
15
Operating Your ATV on Steep Hills
15
Climbing Hills Improperly
16
Going down a Hill Improperly on Your ATV
17
Improperly Crossing Hills or Turning on Hills While Riding Your ATV
17
Stalling, Rolling Backwards or Improper Dismounting While Climbing a Hill
18
Improper Riding Your ATV over Obstacles
18
Skidding or Sliding
19
Operating Your ATV through Deep or Fast Flowing Water
19
Improperly Operating Your ATV in Reverse
19
Operating Your ATV with Improper Tires or with Tires that Have Improper or Uneven Tire Pressure
20
Operating Your ATV with Improper Modifications
20
Overloading Your ATV or Carrying Loads or Towing Cargo Improperly
20
Prevention
22
Overview
22
Safe Riding Clothing and Gear
22
Gloves
23
Boots
23
Helmet
23
Goggles
23
Condition of Your ATV
24
Inspection of Your ATV
24
Tires and Wheels
25
Controls and Cables
25
Brakes
25
Throttle
25
Lights and Electric
26
Oil and Fuel
26
Chassis
26
Miscellaneous Items
26
First Aid and Survival
27
Tools
27
Water
27
Emergency Kit
27
Active Riding
28
Basic Operating Maneuvers
28
Mounting Your ATV
28
Starting the Engine
28
Starting a Cold Engine
29
Braking/Stopping
30
Shifting
30
Parking
31
Dismounting Your ATV
31
How to Handle the ATV (Active Riding Techniques)
31
Starting
32
Leaning, Weight Shifting, and Balance
32
Wide Turns
33
Sharp Turns
33
Quick Turns
34
K-Turns
35
Riding Uphills
36
Riding Downhill
37
Sidehilling/Traversing Hills
37
Swerving
38
Crossing Obstacles
39
Reversing
40
Skidding or Sliding - Tips
40
Parking on a Hill
40
Crossing Water
40
Crossing Roads
41
Riding in Cold Weather
41
Stopping Your ATV
42
Stopping the Engine
42
Sound Judgement
43
Weather
44
Terrain
44
Night Riding
44
Paved Surfaces
44
Trail Riding
45
Trail Signs
45
Riding Companions
46
Other Vehicles
46
Hikers
46
Animals and Nature
46
Equipment
47
ATV Maintenance
47
Personal Choices
47
Load Capacity Ratings
48
Speedrack
48
Alcohol and Drug Consumption
49
Your Physical Condition
50
Reckless Riding
50
Group Behaviour
50
Sidpe
50
Supervision
51
ATV Rider Age Guidelines
52
Operation and Maintenance
53
Parts and Accessories
53
Specifications
54
Identification Numbers
55
Control Locations and Functions
55
Ignition Switch Key and Operation
55
Shifting Info
56
Selector Switch
57
Brakes Operation
57
Left Hand Handlebar Controls
58
Throttle Lever
59
Throttle Limiter Screw
59
Multifunction Meter
59
Engine Coolant Reservoir
61
Coolant Level Inspection
61
Dip Stick
61
Seat Latch
61
Safety Flag Bracket
62
Trailering and Towing
62
Transporting Your ATV
63
Recommended Gasoline
63
Recommended Engine/Transmission Oil
63
Recommended Lubricants
64
Filling the Gas Tank
64
Break-In Procedure
64
General Maintenance
66
Maintenance Schedule
67
Radiator Maintenance
68
Shock Absorbers Maintenance
68
General Lubrication
68
Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing)
69
Hydralic Right Handle Brake
70
Brake Fluid - Right Hand Brake
70
Parking Brake
71
Rear Foot Brake
71
Protective Rubber Boots
72
Battery
73
Spark Plug
74
Throttle Cable Adjustment
75
Air Filter
76
Draining the V-Belt Cover
77
Tires
77
Tubeless Tire Repair
78
Wheel Removal
78
Muffler/Spark Arrester
78
Light Bulb Replacement
78
Headlight
79
Taillight/Brakelight
79
Checking/Adjusting Headlight Aim
79
Headlight Aim Adjuster
80
Fuses
80
Electrical Output Terminals
80
Storage Compartment
80
Preparation for Storage
81
To Prepare Your ATV for Riding after Storage
82

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KYMCO MXU 450i Manuals

KYMCO MXU 450i Service Manual (172 pages)

Table of Contents

Section 2- Periodic Maintenance

Section 5- Electrical System

Section 6 - Drive System

Section 7 - Suspension

Section 8 - Steering/Frame

Section 10 - Cooling System

11 Fuel Injection System

KYMCO MXU 450i Owner's Manual (85 pages)

Table of Contents

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