KYMCO MXU 270i EURO Manual
  1. Manuals
  2. Brands
  3. KYMCO Manuals
  4. Offroad Vehicle
  5. MXU 270i EURO
  6. Manual
KYMCO MXU 270i EURO Manual

KYMCO MXU 270i EURO Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MXU 270i EURO
Dear KYMCO
Users:
Thank you for purchasing this KYMCO MXU 270i EURO and welcome to the family of
KYMCO MXU 270i EURO riders. To enjoy safety and more pleasant riding, become
thoroughly familiar with this owner manual before you ride the MXU 270i EURO. Your
safety depends not only on your own alertness and familiarity with the MXU 270i EURO
but also the ATV mechanical condition. A pre-ride inspection before every outing and
regular maintenance are essential. The quality of each KYMCO MXU 270i EURO is
guaranteed.
Note: The information and specifications stated in this manual are for reference
only and subject to change without notice.
WARNING STATEMENT:
AN ADD-ON OR MODIFIED PART MUST BE COMPLIANT WITH APPLICABLE ARB
EVAPORATIVE EMISSION CONTROL STANDARDS. A VIOLATION OF THIS REQUIREMENT IS
PUNISHABLE BY CIVIL AND/OR CRIMINAL PUNISHMENT.

Advertisement

Table of Contents
loading

Related Manuals for KYMCO MXU 270i EURO

Summary of Contents for KYMCO MXU 270i EURO

  • Page 1 Dear KYMCO Users: Thank you for purchasing this KYMCO MXU 270i EURO and welcome to the family of KYMCO MXU 270i EURO riders. To enjoy safety and more pleasant riding, become thoroughly familiar with this owner manual before you ride the MXU 270i EURO. Your safety depends not only on your own alertness and familiarity with the MXU 270i EURO but also the ATV mechanical condition.
  • Page 2 SAFE RIDING INFORMATION A collision or a rollover can happen quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your ATV. Keep this Owner’s Manual with your ATV at all times.
  • Page 3 The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.

  • Page 4: Table Of Contents

    TABLE OF CONTENT SAFETY NOTES ..................1 SEAT LATCH ..................29 WARNING INFORMATION ..............4 FLAG POLE BRACKET ................. 29 PREFACE ....................11 TRAILER HITCH ..................30 VEHICLE IDENTIFICATION NUMBER (VIN) ......... 12 DRIVE MODE SELECT LEVER ............32 ENGINE SERIAL NUMBER (ESN) ............. 12 Drive Mode Select Lever Adjustment ......
  • Page 5 Brake Fluid Inspection ............87 information available before printing. KYMCO Co., Ltd. COOLING SYSTEM INSPECTION ............ 88 reserves the right to make changes at any time without Engine Overheating ............... 89 notice and without incurring any obligation.

  • Page 6: Safety Notes

    Do not turn at an excessive speed.  Always have your ATV inspected by an authorized KYMCO ATV dealer if it has been involved in an accident.  Never operate your ATV on hills that are too steep for the ATV or for your abilities. Practice on smaller hills before at- tempting larger hills.
  • Page 7 AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE  Always check for obstacles before operating in an area that you are unfamiliar with. Never attempt to operate your ATV over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.
  • Page 8 ATV SAFETY ALERT You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and automobiles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions.

  • Page 9: Warning Information

    ATV. Warning and information labels should be considered permanent parts of the vehicle. If a label comes off or become illegible, contact your KYMCO dealer for immediate...
  • Page 10 ATV SAFETY ALERT...
  • Page 11 ATV SAFETY ALERT...
  • Page 12 ATV SAFETY ALERT Hang Tag...
  • Page 13 LOCATION OF PARTS AND CONTROLS Seat Latch Battery & Fuses Coolant Reservoir Foot Brake Fluid Engine oil fill cap Fuel Tank Cap Radiator Foot Brake Engine oil filter cap 10. Engine oil drain plug 11. Steering Lock  NOTE: Your ATV may differ slightly in appearance from the images in this manual.
  • Page 14 LOCATION OF PARTS AND CONTROLS 12. Headlight 13. Position light 14. Turn signal light  NOTE: Your ATV may differ slightly in appearance from the images in this manual.
  • Page 15 LOCATION OF PARTS AND CONTROLS 15. Parking brake 16. Ignition switch 17. Gear shifter 18. Rear turn signal light 19. Stop light/ Position light  NOTE: Your ATV may differ slightly in appearance from the images in this manual.

  • Page 16: Preface

    ATV. As such, no retroactive obligation shall be incurred. PARTS AND ACCESSORIES When you need replacement parts, oil, or accessories for your KYMCO ATV, be sure to use only GENUINE KYMCO PARTS AND ACCESSORIES and KYMCO-recommended oil. These items have been engineered and approved to meet the standards and requirements of your KYMCO ATV.

  • Page 17: Vehicle Identification Number (Vin)

    The VIN ① is located on the lower-front cross-member of the frame. The VIN and ESN are required by your KYMCO dealer to order proper parts, perform service, and to submit warranty claims. Always provide your ATV’s year, model, VIN and ESN when contacting an authorized KYMCO ATV dealer for assistance.

  • Page 18: Ignition Switch & Steering Lock Key

    IGNITION SWITCH & STEERING LOCK KEY Steering Lock Operation Your KYMCO ATV is delivered with two ignition switch keys. Keep the second key as a spare, and store it in a safe place. An To engage the steering lock, turn the handlebar to the right identifying number is stamped on each key.

  • Page 19: Instruments & Indicator Lights

    CONTROL LOCATIONS & FUNCTIONS INSTRUMENTS & INDICATOR LIGHTS The instruments and indicator lights provide you information 1. Battery Low Voltage Warning vital to the safe and proper operation of your ATV. 2. Foot Brake Fluid Level Warning 3. CELP Indicator 4.
  • Page 20 Indicates the approximate ATV speed in miles per hour ATV’s engine, fuel or electrical systems. If the CLEP indicator (MPH) or kilometers stays lit, take your ATV to a KYMCO dealer for service as 9. Engine Tachometer soon as possible.
  • Page 21 CONTROL LOCATIONS & FUNCTIONS 11. Gear Position Indicator* Indicates which transmission mode is selected: R=Reverse N=Neutral L=Low Range H=High Range 12. ODO meter/ Trip Meter* Displays total miles/ kilometers traveled, or trip miles/ kilometers traveled. 13. Digital Clock* Display time 14.

  • Page 22: Odo Meter/ Trip Meter

    CONTROL LOCATIONS & FUNCTIONS ODO Meter/ Trip Meter To Reset The Trip Meter The odometer shows the total mileage in Km or in mile. The tripmeter shows the trip distance in Km or in mile. 1. Press ADJ button to select trip meter display. 2.

  • Page 23: Digital Clock Adjustment

    CONTROL LOCATIONS & FUNCTIONS Digital Clock Adjustment Speedometer The clock displays the time (hours and minutes) when the This display shows the riding speed in MPH or km/h. ignition is turned on. 1. Turn on the ignition switch. 2. Press ADJ button to choose Digital Clock Adjusting mode that the clock icon will flash.

  • Page 24: Fuel Level Gauge

    Stop driving When the fuel gauge gets very low, the low fuel level warning immediately and see an authorized KYMCO dealer to indicator will begin to flash to alert you that the fuel tank is check.

  • Page 25: Left Hand Handlebar Switches

    CONTROL LOCATIONS & FUNCTIONS LEFT HAND HANDLEBAR SWITCHES Headlight High / Low Switch ② Use the HI/LO switch to select the high or low headlight beam, or no headlight, when the ignition switch is in the LIGHTS position. When the switch is in the position, the high beam will illuminate.

  • Page 26: Horn Button ④

    CONTROL LOCATIONS & FUNCTIONS Turn on this switch when parking or there is a special condition. After the hazard switch is turned on, it will not reset automatically. Be sure to reset it after use to avoid affecting the traffic safety. When the signal lights are flashing, the hazard switch does not work.

  • Page 27: Throttle Lever

    3. Tighten the locking nut securely after adjustment. riding the ATV. Consult with your KYMCO dealer if you cannot  The adjuster screw should not turn out more than find or resolve the problem yourself.
  • Page 28 If you lack the ability to adjust these items properly, contact your KYMCO dealer for assistance.  NOTE: Your ATV is equipped with an ignition limiter that retards timing when maximum engine RPM is approached.

  • Page 29: Brakes

    Front& Rear Brake Levers Your vehicle is equipped with front and rear hydraulic brakes Your KYMCO ATV is equipped with front and rear hydraulic brakes that can be activated with hand and foot controls. that can be activated with hand and foot controls.
  • Page 30 Remember to release the parking brake as you start to ride the ATV. NOTE: The parking brake must lock the ATV’s front  wheels. If it does not, take your ATV to an authorized KYMCO ATV dealer for service.

  • Page 31: Rear Parking Brake

    CONTROL LOCATIONS & FUNCTIONS Rear Parking Brake Front Parking Brake To set the rear parking brake, move the lever to position (A). To set the front parking brake, squeeze the front brake lever Only set the parking brake when parking and before and lock it with the lock lever.

  • Page 32: Parking On A Slope

    CONTROL LOCATIONS & FUNCTIONS Parking on a slope 1. Bring the machine to a stop by applying the brakes. 2. Stop the engine. 3. With the brake applied, shift the drive select lever into the POTENTIAL HAZARD park position Parking on a slope or other incline. 4.

  • Page 33: Drive Mode Select Lever

    V-belt failure or other damage to drive system. This KYMCO ATV is equipped with an automatic, dual-range transmission with reverse capability. To shift your ATV into the Never shift the transmission while your ATV is in motion.

  • Page 34: Seat Latch

    The rear rack of your ATV is equipped with a flag pole bracket. at the rear of the seat, then raise the rear part of the seat and Flag poles are optional equipment available from your KYMCO slide it rearward.

  • Page 35: Trailer Hitch

    Never use the cargo racks as a towing or trailering point. Trailer Tongue Weight is the downward force exerted on the Your KYMCO ATV is equipped with a frame-mounted receiver hitch by the trailer coupler when the trailer is fully loaded and for a standard 5.1 cm (2 in.) receiver hitch.
  • Page 36 PRE-RIDE INSPECTION Before using your ATV, perform the checks listed in the table below and on the following pages. ITEM ROUTINE SHIFT LEVER Check the lever for proper operation. Check operation, condition, and brake fluid level. BRAKE Fill with DOT4 brake fluid if necessary.* Check fuel level.

  • Page 37: Drive Mode Select Lever

    PRE-RIDE INSPECTION DRIVE MODE SELECT LEVER SHIFTING: Neutral to HIGH, and HIGH to LOW 1. Bring the ATV to a complete stop and return the throttle lever to the closed position. 2. Apply the brakes, and then shift by moving the select lever along the shift guide to the desired drive mode.
  • Page 38 When it is safe to proceed, go slowly. should be illuminated on the multifunction dis- play. If it fails to illuminate, see your KYMCO dealer for inspection or repair. 4. Before moving the ATV in reverse, check behind you for people or obstacles.
  • Page 39 PRE-RIDE INSPECTION Check the operation of the drive mode select lever before starting the engine. Before shifting, you must stop the ATV and return the throttle lever to its fully closed position so the engine speed will settle to the specified idle speed. Otherwise, the transmission may be damaged.

  • Page 40: Drive Mode Select Lever Adjustment

    At that point, tighten the locknuts firmly. the ATV if you find any problems with the brakes. If a problem cannot be corrected via the adjustment procedures discussed in this manual, have the ATV inspected by a KYMCO dealer.

  • Page 41: Fuel

    Total ----------------------------- 3.43 US gal (13 L) Reserve ------------------------- 0.48 US gal (1.8 L) Your KYMCO ATV’s engine has been designed to use regular, unleaded gasoline with a research octane reading of 92 or higher. If knocking or pinging occurs, use a different brand of gasoline or use premium unleaded fuel.

  • Page 42: Fill The Gas Tank

    PRE-RIDE INSPECTION Fill the Gas Tank POTENTIAL HAZARD Always full the ATV gas tank in a well-ventilates area. Improper care when refueling. Never add gasoline to the gas tank near any open flames or WHAT CAN HAPPEN with the engine running or hot. Fuel can spill, which can cause a fire and result in severe injury.

  • Page 43: Fuel-Related Troubleshooting

    Engine stalls, hard to start, or rough idle: * Intake air leak * Fuel contaminated/deteriorated * Idle speed mis-adjustment * TPS/ISC service/reset is required (see your KYMCO dealer) Poor performance (drivability) or poor fuel economy: *Pinched or clogged fuel hoses * Faulty fuel injector...

  • Page 44: Engine Oil

    See the viscosity chart below or consult an authorized KYMCO ATV Oil change -------------------------------------- 1.4 L dealer for guidance. Total capacity ---------------------------------- 1.6 L Any oil used in place of the KYMCO recommended engine oil can cause serious engine damage.

  • Page 45: Engine Oil Level Check

    Engine Oil Level Check Recommended Rear Drive Lubricant 1. Park the ATV on a level ground The recommended lubricant for your KYMCO ATV is an SAE approved 80W-90 Hypoid fluid. 2. Check engine oil through the Checking window. 3. The oil level should be between the maximum level (H) and the minimum level (L).

  • Page 46: Tires

    HOW TO AVOID THE HAZARD (0.24 kgf/cm (0.19 kgf/cm (0.29 kgf/cm Rear 1) The tires listed below have been approved by KYMCO for 23.53 kpa) 18.63 kpa) 28.43 kpa) use on your ATV. Other tire combinations are not Check and adjust the tire pressures when the tires are cold.

  • Page 47: Measure Tire Pressure

    PRE-RIDE INSPECTION Measure Tire Pressure Tire Wear Limit When the tire groove depth ② decreases to 0.16 in (4.0 mm) Use the supplied low-pressure tire gauge (from the tool kit). due to wear, replace the tire.  NOTE: A low-pressure tire gauge ① is included as standard equipment with your ATV.

  • Page 48: Coolant

    If your cooling system requires service or repair, see your Check the coolant level in the reservoir tank when the engine is KYMCO dealer. cold (the level will vary with engine temperature). The coolant level is satisfactory if it is between the “FULL” and SPARK PLUG INSPECTION “LOW”...

  • Page 49: Throttle Lever

    Repair as necessary for proper operation. FITTINGS AND FASTENERS Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a KYMCO dealer or refer to the Service Manual for correct tightening torque. LIGHTS Check the headlight and taillight to make sure they are in working condition.

  • Page 50: Operating The Atv

    PRE-RIDE INSPECTION OPERATING THE ATV Starting a Cold Engine 1. Set the parking brake and unlock the steering (take steering lock key out). POTENTIAL HAZARD 2. Turn the ignition switch to “ON”. Frozen control cables in cold weather. 3. Shift the drive model select lever into N (neutral) WHAT CAN HAPPEN You may not be able to control the ATV, which could lead to an 4.

  • Page 51: Starting A Warm Engine

    PRE-RIDE INSPECTION Starting a Warm Engine  NOTE: If you have to effect repairs on the ATV and to  NOTE: Refer to the NOTES, CAUTIONS and WARNING start in cold weather, use care so moisture (including ice listed in the “Starting a Cold Engine” section of this or snow) does not get into the engine, spark plug hole, manual.

  • Page 52: Emergency Jump Starting

    PRE-RIDE INSPECTION EMERGENCY JUMP STARTING 3. Carefully connect the red positive [+] jumper cable end to If the battery is weak and will not start the ATV, you can elect to the positive [+] terminal of the vehicle with the weak jump-start the engine with the battery from another vehicle.

  • Page 53: Engine Break-In

    (RPM) so the engine can shed any extra covered by the KYMCO Limited Warranty. heat. If you notice any unusual performance, engine sounds or excessive residual heat, consult with your KYMCO dealer.

  • Page 54: Loading

    Never exceed the specified weight limits. An overloaded mates properly with the trailer hitch flange ④. ATV can be unstable. See your KYMCO dealer for support in obtaining the proper equipment and accessories. Load capacity Front cargo rack ------------- 44.0 lbs (20.0 kg) ...
  • Page 55 PRE-RIDE INSPECTION  Tie down cargo securely to the cargo racks. Make sure the load cannot shift. Make sure the load in the trailer POTENTIAL HAZARD cannot move around. Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN ...

  • Page 56: Accessories

    KYMCO to test and verify the safety and suitability of windscreen that could limit your view of the trail ahead. these non-KYMCO accessories. Always select a KYMCO ...
  • Page 57 RIDING THE ATV - SAFETY WARNINGS The warnings on the following pages, and throughout this manual, should be read and understood completely before attempting to operate the ATV. Some information is directly related to riding the ATV, while other information is related to the mechanical care and operation of the ATV.
  • Page 58 RIDING THE ATV - SAFETY WARNINGS POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if you do not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 59 WARNINGS – BEFORE YOU RIDE POTENTIAL HAZARD Operating your ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating an ATV without an approved helmet increases your chances of a severe head Eye protection Protective clothing injury or death in the event of an accident.
  • Page 60 WARNINGS – BEFORE YOU RIDE POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness or death in a short time. HOW TO AVOID THIS HAZARD Always operate your vehicle in an area with adequate ventilation.
  • Page 61 Never modify your ATV or install accessories that are not specifically designed for your ATV. All parts and accessories added to this ATV should be genuine KYMCO ATV components designed for use on your ATV and should be installed and used according to the installation instructions.
  • Page 62 The use of improper accessories may affect the operation of the ATV and could cause you to lose control of the ATV, increasing the chance of an accident. HOW TO AVOID THIS HAZARD Do not install or use non-KYMCO accessories on your ATV. See the Accessories section of this Owner’s Manual for further information or contact your KYMCO dealer for assistance POTENTIAL HAZARD Overloading your ATV or carrying loads or towing cargo improperly.
  • Page 63 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Operating your ATV at excessive speeds. WHAT CAN HAPPEN Operating your ATV at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THIS HAZARD Always ride your ATV at a speed that is proper for the terrain, visibility and operating conditions and your experience.
  • Page 64 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Carrying a passenger greatly reduces your ability to balance and control this ATV. This could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THIS HAZARD Never carry a passenger.
  • Page 65 You could be in a collision. You could be injured or killed. HOW TO AVOID THIS HAZARD Always mount a caution flag on your ATV to make you more visible. Watch carefully for other vehicles. To obtain or mount a caution flag, contact your KYMCO dealer.
  • Page 66 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Removing your hands from handlebars or your feet from your ATV's footrests while riding. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control your ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 67 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Failure to use extra care when riding your ATV on rough, slippery, or loose terrain. WHAT CAN HAPPEN Riding your ATV on rough, slippery, or loose terrain can cause loss of traction or control, which could result in an accident, including a rollover.
  • Page 68 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Climbing hills improperly with your ATV. WHAT CAN HAPPEN Climbing hills improperly could cause you to lose control of your ATV or cause the ATV to overturn. HOW TO AVOID THIS HAZARD Always follow proper procedures for climbing hills as described in this Owner's Manual. Always check the terrain carefully before you start up any hill.
  • Page 69 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Improperly crossing hills or turning on hills while riding your ATV. WHAT CAN HAPPEN Improperly crossing hills or turning on hills could cause you to lose control of your ATV or cause the ATV to overturn. HOW TO AVOID THIS HAZARD Never attempt to turn your ATV around on any hill until you have mastered the turning technique as described in this Owner's Manual.
  • Page 70 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Stalling, rolling backwards, or improper dismounting while climbing a hill on your ATV. WHAT CAN HAPPEN Stalling, rolling backwards, or improper dismounting could result in the ATV overturning. HOW TO AVOID THIS HAZARD Select the proper transmission gear and maintain a steady speed when climbing If you lose all forward speed: * Keep your weight uphill...
  • Page 71 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Operating your ATV through deep or fast flowing water. WHAT CAN HAPPEN Your ATV's tires may float, causing loss of traction and loss of control, which could lead to an accident. Water can also reduce the stopping capability of your ATV’s braking system. HOW TO AVOID THIS HAZARD Never operate your ATV in fast flowing water, or in water deeper than the footrests.
  • Page 72 WARNINGS – AS YOU RIDE POTENTIAL HAZARD Skidding or sliding when riding your ATV. WHAT CAN HAPPEN Skidding or sliding could cause you to lose control of your ATV. When skidding or sliding, your ATV might regain traction unexpectedly which could cause the ATV to overturn HOW TO AVOID THIS HAZARD Learn to safely control skidding or sliding by practicing on your ATV at slow speeds and on smooth terrain.
  • Page 73 WARNINGS – AS YOU RIDE POTENTIAL HAZARD The exhaust system can be very hot. WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be burned. HOW TO AVOID THIS HAZARD Do not touch the exhaust system when it is hot. Do not park the ATV in a place where others might touch the exhaust system.

  • Page 74: Mounting The Atv

    Before operating your ATV you should enroll and complete 2. Grab the right-side handlebar an ATV safety course. Your KYMCO dealer will have course 3. Swing your leg over the seat and set your right foot down information on the right-side footrest 4.
  • Page 75 ATV RIDER AGE GUIDELINES Regardless of experience, you should never let anyone under 16 years of age operate your ATV. KYMCO and the ATV Safety Institute recommend that all ATV operators ride the appropriately sized ATV for their age.

  • Page 76: Periodic Maintenance

    ATV to an authorized KYMCO ATV dealer for professional otherwise specified. service. Have KYMCO dealer perform service if you are not familiar with machine service.  NOTE: The instructions and information on the following pages refer to specific items in the maintenance and care of your ATV.

  • Page 77: Periodic Maintenance Chart

    PERIODIC MAINTENANCE PERIODIC MAINTENANCE CHART MAINTENANCE SCHEDULE CHART (1/3) INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH  Replace (Warm engine before draining) Engine oil  Clean *Oil strainer  Replace if necessary  Check oil level/ oil leakage Transmission oil ...
  • Page 78 PERIODIC MAINTENANCE MAINTENANCE SCHEDULE CHART (2/3) INITIAL EVERY 1200 WHICHEVER COMES FIRST ITEM 1000 2000 ROUTINE MONTH  Check condition Spark plug  Adjust gap and clean  Replace if necessary  Check fuel hose for cracks or damage *Fuel line ...
  • Page 79  Adjust if necessary *Knuckle shafts/  Lubricate every 6 months Steering shaft *Fittings and  Check all chassis fittings and fasteners  Correct if necessary Fasteners *：It is recommended that these items be serviced by a KYMCO dealer. **：Lithium soap base grease.

  • Page 80: Tool Kit/ Tool Kit Compartment

     Air pressure tire gauge  Spark plug socket  Standard/Phillips screwdriver bit The tools in the kits are sufficient to perform routine  Screwdriver handle maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your authorized KYMCO dealer.

  • Page 81: Radiator

    PERIODIC MAINTENANCE RADIATOR SHOCK ABSORBERS Each shock absorber on your ATV should be visibly checked weekly for excessive fluid leakage (some seal leakage is normal), cracks or breaks in the shock body, or a bent shock rod. If any one of the conditions is detected, replacement is necessary. ...

  • Page 82: Engine Oil

    PERIODIC MAINTENANCE ENGINE OIL Engine Oil Level Measurement Do not overfill the engine oil. Overfilling the engine can cause oil leaks and/or contamination of the air filter element. Always make sure the oil level is above the “L” mark but not higher than the “H” mark. 1.

  • Page 83: Engine Oil Replacement And Oil Filter Cleaning

    PERIODIC MAINTENANCE Engine Oil Replacement and Oil Filter Cleaning Change your ATV’s engine oil and clean oil filter at the scheduled intervals. The engine should always be warm when the oil is changed so the oil will drain easily and completely. 1.

  • Page 84: Engine Oil Replacement

    PERIODIC MAINTENANCE Engine Oil Replacement 1. Park the ATV on a level ground 2. Place a suitable container under the engine 3. Remove the oil fill cap and drain plug to drain the oil. 4. Reinstall the drain plug and tighten the drain plug to specification.

  • Page 85: Transmission Oil

    PERIODIC MAINTENANCE TRANSMISSION OIL Transmission Oil Replacement 1. Place the vehicle on a level place. 2. Place a container under the engine. 3. Remove the oil filler bolt ①. 4. Remove the drain plug ③ to drain the oil. 5. Reinstall the drain plug and tighten to specification. 6.

  • Page 86: Rear Final Gear Case Oil

    PERIODIC MAINTENANCE REAR FINAL GEAR CASE OIL Change the oil in the rear final gear case when specified by the Maintenance Schedule. Change the oil with the final gear case warm, and the ATV on level ground to assure complete and rapid draining.

  • Page 87: Spark Plug

    Do not attempt to diagnose such problems yourself. Instead, take your ATV to your KYMCO dealer. Before inspecting a spark plug, clean the area around the spark plug to prevent dirt from the entering the engine when removing or installing the spark plug.

  • Page 88: Air Cleaner Filter

    PERIODIC MAINTENANCE AIR CLEANER FILTER The air cleaner’s filter element (air filter) captures dust in the intake air and prevents it from entering the engine. Because of this dust, it must be cleaned periodically. If you ride your ATV in dusty areas, the air filter must be cleaned more frequently than suggested in the Maintenance Schedule.
  • Page 89 PERIODIC MAINTENANCE 7. Put the element into a plastic bag. Pour air filter oil into the bag and work the oil into the element. 8. Squeeze the element to remove excess oil. 9. Clean any dirt or debris from inside the air cleaner. Be sure no dirt enters the carburetor.

  • Page 90: Throttle Lever Adjustment

    PERIODIC MAINTENANCE THROTTLE LEVER ADJUSTMENT Proper throttle lever adjustment is required so you can precisely control the engine’s power output.  NOTE: Adjust the engine idle speed before adjusting the throttle lever free play. To adjust the throttle lever free play: 1.

  • Page 91: Brake

    2. Measure the thickness of each brake pad 3. If the thickness of the pads is less than 1.0 mm (0.039 in), take the ATV to a KYMCO ATV dealer to have brake pads replaced. 4. Reinstall the wheel and tighten the lug nut to 40 ft∙lb.

  • Page 92: Brake Fluid Inspection

    PERIODIC MAINTENANCE Brake Fluid Inspection Check the brake fluid level and appearance in the brake fluid reservoirs. Check the fluid in each brake fluid reservoir: 1. Check if the fluid level is below the lower level mark through the inspection window. 2.

  • Page 93: Cooling System Inspection

    PERIODIC MAINTENANCE COOLING SYSTEM INSPECTION Your ATV is equipped with a liquid-cooled engine which provides an excellent balance of performance, longevity and operating efficiency. Maintaining the fluid in the cooling system is essential for proper engine life and performance. Checking the fluid level in coolant reservoir: 1.

  • Page 94: Engine Overheating

    PERIODIC MAINTENANCE Engine Overheating  NOTE: If you add water to your coolant, have a KYMCO If your ATV’s engine begins to overheat, find a place to safely dealer check the antifreeze content of the coolant as stop and allow the engine to cool.

  • Page 95: Wheels

     NOTE: If you cannot obtain the recommended coolant, tap water can be temporarily used, provided that you have your KYMCO dealer flush the system and install the proper coolant as soon as possible.  NOTE: When reinstalling a wheel, tighten the wheel’s...
  • Page 96 Carefully follow the instructions in the Owner’s Manual. If you have any concerns or doubts about your ability to remove or install a wheel properly, have this service performed by your KYMCO dealer.  NOTE: Make sure the tapered side ② of the lug nuts ③...

  • Page 97: Tire Tread

    Use only KYMCO approved tires on your ATV when re- The use of worn-out tires on your ATV can be dangerous placing tires. Failure to do so could result in unstable ATV and can increase the risk of an accident.

  • Page 98: Tubeless Tire Repair

    The use of an improperly repaired tire on your ATV can be dangerous and can increase the risk of an accident. Have your KYMCO dealer inspect any repaired tire as soon as possible. The battery is a sealed type, so it is not necessary to check the About Tire specification always use genuine part.

  • Page 99: Battery Removal

    PERIODIC MAINTENANCE Battery Removal POTENTIAL HAZARD Allowing open flames or sparks near the battery. WHAT CAN HAPPEN Gases may explode and possibly cause injury. HOW TO AVOID THE HAZARD Do not allow open flames or sparks near the battery.  NOTE: If your ATV is to be stored for an extended period of time (more than one week of nonuse), remove the battery from the vehicle and charge it fully.

  • Page 100: Fuses

    PERIODIC MAINTENANCE FUSES To replace a fuse The fuse box is next to the battery under the seat. If there is any 1. Make sure the ignition switch is OFF. type of electrical system failure, always check the fuses first. 2.

  • Page 101: Light Bulb Replacement

    PERIODIC MAINTENANCE LIGHT BULB REPLACEMENT The wattage rating of each bulb is listed below. When replacing a bulb on your ATV, always use the same wattage rating. When replacing your ATV’s headlight bulb, be careful not Headlight -------------------------- 12V/ 35W to touch the glass portion of the bulb.

  • Page 102: Headlight Beam Adjustment

    20 ft. (6.1 m) from an aiming surface (a wall trail when riding during low-light situations. or similar surface) It is recommended that your KYMCO dealer perform the headlight beam adjustment. Headlight Beam Adjuster A. Engage the parking brake and make sure the trans- mission is in neutral.

  • Page 103: Control Cable Inspection & Lubrication

    Corrosion can result when the outer sheath of the control cable is damaged. Cables can also become frayed or kinked.  Cable lubricant specification KYMCO chain or cable lube In both cases, the operation of the controls could be affected, -or- SAE 10W40 motor oil causing difficulty in controlling the ATV.

  • Page 104: Troubleshooting

    ATV. If you encounter any difficulty with your vehicle’s fuel system or Imitation parts may look like KYMCO parts, but they are often are unsure of the cause of a performance problem with your inferior.

  • Page 105: Troubleshooting Chart

    PERIODIC MAINTENANCE Troubleshooting Chart Follow the flow chart to find the probable cause and situation for your vehicle’s difficulty.

  • Page 106: Cleaning Your Atv

    ATV is safe for you and others to operate. caused by water intrusion of this type is not a defect, and repairs are not covered by the KYMCO Limited Warranty. 1. Before cleaning the ATV: A. Block the end of the exhaust pipe to prevent water 3.
  • Page 107 PERIODIC MAINTENANCE 7. Lubricate other items, such as the exposed ends of control cables, to dissipate any moisture and prevent corrosion. POTENTIAL HAZARD 8. Remove the seat and clean and dry the under-seat Operating your ATV with wet brakes after washing. compartment, plus any components that may be dirty or WHAT CAN HAPPEN wet.

  • Page 108: Store The Atv

     NOTE: If you do not drain the fuel tank completely, add 2. Drain the fuel tank. Be sure to drain the fuel in a a fuel stabilizer to the fuel in the tank. See your KYMCO well-ventilated area, not in a garage or similar structure.
  • Page 109 If you encounter any difficulty with your vehicle’s battery inhaling of fuel vapor. or its charging, seek assistance from local KYMCO dealer. KEEPFUEL OUT OF THE REACH OF CHILDREN. 5. Wash and dry the ATV, and wax all painted surfaces.

  • Page 110: Preparation Of Your Atv For Riding After Storage

    - free riding. To take your ATV out of storage, KYMCO adjust or replace items as necessary. recommends using the following procedure: 1.

  • Page 111: Specification Chart

    9.25±0.39 in (235±10 mm) Minimum Turning radius 114.17±3.94 in (2900±100 mm) WEIGHT MXU 270i EURO with engine oil and full fuel tank 555.6±8.8lbs (252±4 kg) MXU 270i EURO without engine oil and empty fuel tank 524.7±8.8 lbs (238±4 kg) ENGINE...
  • Page 112 SPECIFICATIONS ENGINE & TRANSMISSION OIL TYPES & CLASSIFICATIONS Engine oil type (viscosity chart) Engine oil classification API Service SJ type or higher Transmission gear oil classification SAE #90 Rear gear box oil classification SAE #80 ENGINE & TRANSMISSION OIL CAPACITIES Engine oil (periodic oil change) 1.4 L Engine oil (total amount)
  • Page 113 INTAKE, FUEL & IGNITION Air filter Wet, foam type Fuel (type) UNLEADED Petrol Fuel tank capacity Fuel tank reserve capacity 1.8L Carburetion KYMCO/ PTA1 fuel injection Spark plug type DPR7EA-9 Spark plug gap 0.8~0.9mm BRAKES Front brake type Disc brake Rear brake type...
  • Page 114 SPECIFICATIONS TIRES Tire type Tubeless (BIAS RUBBER) Front tire/ air pressure (driver only) 22 X 7-10/ 4.55 psi, 0.32 kgf/cm , 31.38 kpa Rear tire/ air pressure (driver only) 22 X 10-10/ 3.41 psi, 0.24 kgf/cm , 23.53 kpa ELECTRICAL Ignition system ECU - automatic control Generator system...

  • Page 115: Exhaust Control System

    EMISSION & NOTES TAMPERING ALERTS EXHAUST CONTROL SYSTEM Complying with EPA Exhaust Emission Standard, the vehicle is equipped with following parts in the Exhaust Control System:  Electronic Control Unit (ECU)  Crankcase Ventilation Valve  Catalytic Converter  Throttle Valve ...

  • Page 116: Maintenance Record

    MAINTENANCE RECORD In the event your ATV requires repairs that may be covered by the KYMCO Limited Warranty, you will be required to present records and documents chronicling the maintenance history for the vehicle. The chart below can help you organize your records and serves as a reminder of the essential maintenance intervals.
  • Page 117 MAINTEANANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES...

  • Page 118: Identification Numbers Record

    ENGINE SERIAL NUMBER (ESN) ③ Record the Vehicle Identification Number and Engine Serial Number in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO ATV dealer or for reference in case the ATV is stolen).

Table of Contents