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6. Measure the gap between the cage and the
mounting surface on the housing at the two
capscrews with a feeler gauge. Figure 28.
Figure 28
7. The average of the two measurements plus 0.008
inch (.20 mm) is equal to the thickness of the shim
pack to be installed under this bearing cage.
EXAMPLE
Gap at Capscrew #1
Gap at Capscrew #2
Total Gap
Average Gap
Total Shim Pack
NOTE:
Use a minimum of three shims in a pack. If the
shim pack is made from different thickness shims,
install the thinnest shims on both sides of the pack
for maximum sealing.
8. Remove the bearing cage.
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • parts@eprogear.com
0.032 in.
0.813 mm
0.028 in.
0.711 mm
0.060 in.
1.524 mm
0.030 in.
0.762 mm
+0.008 in.
0.203 mm
0.038 in.
0.965 mm
9. Assemble the bearing cap and correct shim pack to
the housing with eight capscrews and washers.
Tighten the capscrews to 60-75 lb-ft (81-102 N•m).
Figure 29.
T
Figure 29
10. Repeat Steps 2 through 9 to install the input shaft
bearing cage.
11. Install the output shaft bearing cup into its housing
bore.
12. Repeat Steps 2 through 9 to install the front output
shaft bearing cage.
NOTE:
Do not install the two "internal" mounting cap-
screws at this time (end play must be checked
before installing the capscrews).
Section 5
Assembly
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Page 21
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